Table of Contents
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Table of contents
Overview of this manual ...................................................................................................................
How to read the product manual ......................................................................................................
Product documentation, M2000/M2000A .........................................................................................
Product documentation, IRC5 ..........................................................................................................
1
1.1
General safety information ..................................................................................
1.1.1
Limitation of liability .................................................................................
1.1.2
Protective stop and emergency stop ...........................................................
1.2
Safety actions ...................................................................................................
1.2.1
Fire extinguishing ....................................................................................
1.2.2
Emergency release of the robot axes ..........................................................
1.2.3
Make sure that the main power has been switched off ....................................
1.3
Safety risks ......................................................................................................
1.3.1
Safety risks during installation and service work on robots ..............................
1.3.2
Moving robots are potentially lethal ............................................................
1.3.3
First test run may cause injury or damage ....................................................
1.3.4
Work inside the working range of the robot ..................................................
1.3.5
Enabling device and hold-to-run functionality ...............................................
1.3.6
Risks associated with live electric parts .......................................................
1.3.7
The unit is sensitive to ESD .......................................................................
1.3.8
Hot parts may cause burns .......................................................................
1.3.9
Safety risks related to pneumatic/hydraulic systems ......................................
1.3.10 Brake testing ..........................................................................................
1.3.11 Safety risks during handling of batteries ......................................................
1.3.12 Safety risks during work with gearbox lubricants (oil or grease) .......................
1.4
Safety signals and symbols .................................................................................
1.4.1
Safety signals in the manual ......................................................................
1.4.2
Safety symbols on product labels ...............................................................
2
2.1
Introduction ......................................................................................................
2.2
Unpacking .......................................................................................................
2.2.1
Pre-installation procedure .........................................................................
2.2.2
Working range ........................................................................................
2.2.3
Risk of tipping/stability .............................................................................
2.3
On-site installation ............................................................................................
2.3.1
Lifting robot with lifting slings ....................................................................
2.3.2
Manually releasing the brakes ...................................................................
2.3.3
Orienting and securing the robot ................................................................
2.3.4
Mounting the robot in suspended position ....................................................
2.3.5
Loads fitted to the robot, stopping time and braking distances .........................
2.3.6
Signal lamp (option) .................................................................................
2.3.7
Setting the system parameters for a suspended or tilted robot .........................
2.4
Restricting the working range ..............................................................................
2.4.1
Axes with restricted working range .............................................................
2.4.2
Mechanically restricting the working range of axis 1 ......................................
2.4.3
Mechanically restricting the working range of axis 2 ......................................
2.4.4
Installation of limit switch, axis 3 ................................................................
2.5
Electrical connections ........................................................................................
2.5.1
Connectors on robot ................................................................................
2.5.2
Robot cabling and connection points ..........................................................
2.6
Start of robot in cold environments ......................................................................
3
3.1
Introduction ......................................................................................................
Product manual - IRB 2400
3HAC022031-001 Revision: P
© Copyright 2004-2018 ABB. All rights reserved.
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