ABB IRB 2400/L Product Manual page 6

Table of contents
3.2 Maintenance schedule .......................................................................................
3.2.1 Specification of maintenance intervals ........................................................
3.2.2 Maintenance schedule .............................................................................
3.3 Inspection activities ...........................................................................................
3.3.1 Inspecting information labels .....................................................................
3.3.2 Inspecting Signal lamp (option) ..................................................................
3.4 Changing activities ............................................................................................
3.4.1 Type of lubrication in gearboxes ................................................................
3.4.2 Oil change, gearbox axes 5-6 (wrist unit) .....................................................
3.4.3 Replacement of SMB battery .....................................................................
3.5 Cleaning activities .............................................................................................
3.5.1 Cleaning the IRB 2400 ..............................................................................
3.6 Service Information System, M2000 ......................................................................
3.6.1 Using the SIS system ...............................................................................
3.6.2 Description of Service Information System (SIS) ...........................................
3.6.3 SIS system parameters ............................................................................
3.6.4 Setting the SIS parameters .......................................................................
3.6.5 Reading the SIS output logs ......................................................................
3.6.6 Exporting the SIS data .............................................................................
4 Repair
4.1 Introduction ......................................................................................................
4.2 General procedures ...........................................................................................
4.2.1 Performing a leak-down test ......................................................................
4.2.2 Mounting instructions for bearings .............................................................
4.2.3 Mounting instructions for seals ..................................................................
4.2.4 Cut the paint or surface on the robot before replacing parts ............................
4.2.5 The brake release buttons may be jammed after service work .........................
4.3 Complete robot .................................................................................................
4.3.1 Replacement of cable unit, axes 1-3 ...........................................................
4.3.2 Replacement of cable harness, axes 4-6 ......................................................
4.4 Upper arm .......................................................................................................
4.4.1 Replacement of wrist IRB 2400/10/16 ..........................................................
4.4.2 Replacement of wrist IRB 2400L ................................................................
4.4.3 Replacement of complete upper arm ...........................................................
4.5 Lower arm .......................................................................................................
4.5.1 Replacement of complete lower arm ...........................................................
4.5.2 Replacement of tie rod .............................................................................
4.6 Frame and base ................................................................................................
4.6.1 Replacement of SMB unit .........................................................................
4.6.2 Replacement of brake release unit .............................................................
4.6.3 Replacement of parallel arm ......................................................................
4.7 Motors ............................................................................................................
4.7.1 Replacement of motor, axis 1 ....................................................................
4.7.2 Replacement of motor, axis 2 ....................................................................
4.7.3 Replacement of motor, axis 3 ....................................................................
4.7.4 Replacement of motors, axes 4-6, IRB 2400L ................................................
4.7.5 Replacement of motors, axes 4-6, IRB 2400/10/16 .........................................
4.8 Gearboxes .......................................................................................................
4.8.1 Replacement of gearbox, axis 1-3 ...............................................................
4.8.2 Replacement of drive shaft unit, IRB 2400L ..................................................
5 Calibration information
5.1 When to calibrate .............................................................................................
5.2 Calibration methods ...........................................................................................
5.3 Synchronization marks and synchronization position for axes ...................................
5.4 Calibration movement directions for all axes ..........................................................
5.5 Updating revolution counters ...............................................................................
5.6 Checking the synchronization position ..................................................................
6
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Product manual - IRB 2400
3HAC022031-001 Revision: P