Cowl, Bracket And Ptt Unit - TOHATSU MD 70-90C2 Service Manual

Cowl, Bracket and PTT Unit

1. Special Tools .............................. 7-2
2. Parts Layout .............................. 7-3
Top Cowl (Motor Cover Upper) ............ 7-3
Bottom Cowl (Motor Cover Lower) ...... 7-4
Shift ............................................. 7-6
Drive Shaft Housing........................... 7-8
Bracket .......................................... 7-10
Power Trim & Tilt .............................. 7-12
3. Inspection Items ........................ 7-14
1) Removing Top Cowl .................. 7-14
2) Adjustment of Cover Hook ............ 7-14
3) Removing Bottom Cowl ............... 7-14
4) Removing Drive Shaft Housing ...... 7-15
5) Disassembly of Drive Shaft Housing ... 7-17
6) Inspection of Drive Shaft Housing ... 7-19
7) Assembly of Drive Shaft Housing ... 7-20
8) Installing Drive Shaft Housing ...... 7-23
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9) Removing Steering Shaft Arm ...... 7-24
10) Removing PTT Unit ..................... 7-25
11) Removing Clamp Bracket ............ 7-27
12) Assembly of Clamp Bracket ......... 7-28
13) Installation of PTT Unit ............... 7-28
14) Assembly of Steering Arm ............ 7-30
15) Removing PTT Motor .................. 7-31
16) Inspection of PTT Motor ............... 7-32
17) Assembly of PTT Motor ............... 7-33
18) Removing Reservoir .................. 7-34
19) Disassembly and Assembly of
Gear Pump .............................. 7-35
20) Disassembly of Tilt Cylinder and
Trim Cylinder.............................. 7-36
21) Assembly of PTT Unit .................. 7-37
22) Air Bleeding PTT Unit .................. 7-40
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