Checking, Disassembling And Servicing; Brake Pedal; Disassembling And Assembling - wsm L503 Workshop Manual

L3130 · L3430 · L3830 · L4630 · L5030, WSM

4. CHECKING, DISASSEMBLING AND SERVICING

[1] BRAKE PEDAL

(1) Checking and Adjusting

(2) Disassembling and Assembling

Checking Brake Pedal Free Travel
CAUTION
• Stop the engine and chock the wheels before checking
brake pedal.
1. Release the parking brake.
2. Slightly depress the brake pedals and measure free travel (L) at
top of pedal stroke.
3. If the measurement is not within the factory specifications, loosen
the lock nut (1) and turn the turnbuckle (2) to adjust the rod length
within acceptable limits.
4. Retighten the lock nut (1) securely.
Keep the free travel in the right and left brake pedals equal.
Brake pedal free travel
Factory spec.
"L"
(1) Lock Nut
(2) Turnbuckle
Parking Brake Lever Free Play
CAUTION
• Stop the engine and chock the wheels before checking
parking lever.
1. Release the parking brake lever (1).
2. Measure the length of L.
3. Confirm there is free play in a right and left parking brake rod (3).
4. Adjust the parking brake rod (3) length to become the same when
right and left free play is different at that time.
5. Pull the parking lever (1) by one notch. At that time confirm there
is no free play in the parking brake rods.
6. Adjust the parking brake cable (2) if there is free play in the
parking brake rod (3).
(Reference)
Parking brake cable
Factory spec.
length L
(1) Parking Brake Lever
(2) Parking Brake Cable
Panel Cover
1. Remove the combination switch (2).
2. Remove the panel cover (1).
(1) Panel Cover
5-S4
BRAKES
15 to 20 mm
0.59 to 0.79 in.
L : Free Travel
W1015392
108 to 112 mm
4.25 to 4.41 in.
(3) Parking Brake Rod
W1013757
(2) Combination Switch
W1017418
KiSC issued 02, 2007 A