wsm L503 Workshop Manual page 265

L3130 · L3430 · L3830 · L4630 · L5030, WSM
Clearance between Differential Case Bore (Differential Case
Cover Bore) and Differential Side Gear Boss
1. Measure the bore I.D. of the differential case and differential case
cover.
2. Measure the differential side gear boss O.D. and calculate the
clearance.
3. If the clearance exceeds the allowable limit, replace them.
Clearance between
Factory spec.
differential case bore
and differential side gear
Allowable limit
boss
Differential case bore
Factory spec.
I.D.
Differential side gear
Factory spec.
boss O.D.
Clearance between
Factory spec.
differential case cover
bore and differential side
Allowable limit
gear boss
Differential case cover
Factory spec.
bore I.D.
Differential side gear
Factory spec.
boss O.D.
Clearance between Differential Pinion Shaft and Differential
Pinion
1. Measure the differential pinion shaft O.D.
2. Measure the differential pinion I.D. and calculate the clearance.
3. If the clearance exceed the allowable limit, replace them.
Factory spec.
Clearance between
differential pinion shaft
and differential pinion
Allowable limit
Differential pinion shaft
Factory spec.
O.D.
Differential pinion I.D. Factory spec.
Backlash between Differential Pinion and Differential Side Gear
1. Set a dial indicator (lever type) on the tooth of the differential
pinion.
2. Hold the differential side gear and move the differential pinion to
measure the backlash.
3. If the measurement is not within the factory specifications, adjust
with the differential side gear washer.
Factory spec.
Backlash between
differential pinion and
differential side gear
Allowable limit
(Reference)
• Thickness of differential side gear washer :
1.5 mm (0.059 in.) 1.7 mm (0.067 in.)
1.6 mm (0.063 in.)
3-S48
TRANSMISSION
0.050 to 0.151 mm
0.00197 to 0.00594 in.
0.35 mm
0.0138 in.
40.500 to 40.550 mm
1.59449 to 1.59646 in.
40.388 to 40.450 mm
1.59008 to 1.59252 in.
0.050 to 0.151 mm
0.00197 to 0.00594 in.
0.35 mm
0.0138 in.
40.500 to 40.550mm
1.59449 to 1.59646 in.
40.388 to 40.450 mm
1.59008 to 1.59252 in.
W10284030
0.060 to 0.102 mm
0.00236 to 0.00402 in.
0.25 mm
0.0098 in.
19.959 to 19.980 mm
0.78579 to 0.78661 in.
20.040 to 20.061 mm
0.78898 to 0.78980in.
W10287600
0.15 to 0.30 mm
0.0059 to 0.0118 in.
0.4 mm
0.016 in.
W10289200
KiSC issued 02, 2007 A