wsm L503 Workshop Manual page 277

L3130 · L3430 · L3830 · L4630 · L5030, WSM
Propeller Shaft
1. Slide the propeller shaft cover (4) and (8) after removing the
screws (7).
2. Tap out the spring pins (2), (6) and slide the couplings (1), (5) and
then remove the propeller shaft with covers (4), (8).
(When reassembling)
• Apply grease to the splines of propeller shaft 1 (3).
(1) Coupling
(2) Spring Pin
(3) Propeller Shaft 1
(4) Propeller Shaft Cover
Separating Engine and Clutch Housing
1. Place the disassembling stand under the engine and clutch
housing case.
2. Remove the fuel tank support mounting screws.
3. Remove the engine and clutch housing mounting screws and
nuts.
4. Separate the engine and clutch housing while lifting up the tank
frame.
(When reassembling)
• Apply grease to the spline of clutch shaft.
• Apply liquid gasket (Three Bond 1211 or equivalent) to joint face
of the flywheel housing and clutch housing.
Engine and clutch housing
mounting screw and nut
Tightening torque
Engine and clutch housing
mounting stud bolt
Clutch Lever, Release Fork and Release Bearing
1. Remove the release fork mounting screws (2).
2. Draw out the clutch lever (3) to remove the release fork (1).
3. Remove the release bearing and release hub (4) together.
(When reassembling)
• Apply grease to the sliding surface of the clutch release hub.
• Apply grease to the clutch lever.
Release fork mounting
Tightening torque
screw
(1) Release Fork
(2) Release Fork Mounting Screw
3-S60
TRANSMISSION
(5) Coupling
(6) Spring Pin
(7) Screws
(8) Propeller Shaft Cover
W1176284
77.5 to 90.2 N·m
7.9 to 9.2 kgf·m
57.1 to 66.5 ft-lbs
39.2 to 49.0 N·m
4.0 to 5.0 kgf·m
28.9 to 36.2 ft-lbs
W1048295
23.5 to 27.5 N·m
2.4 to 2.8 kgf·m
17.4 to 20.3 ft-lbs
(3) Clutch Lever
(4) Release Hub
W11766950
KiSC issued 02, 2007 A