Servicing Specifications; General - wsm L503 Workshop Manual

L3130 · L3430 · L3830 · L4630 · L5030, WSM

2. SERVICING SPECIFICATIONS

[1] GENERAL

Gear to Spline
Shift Fork to Shifter Gear Groove
Gear to Shaft
Shift Fork to Shifter Groove
Synchronizer Ring to Gear (In Contact)
Spiral Bevel Gear
Spiral Bevel Pinion to Spiral Bevel Gear
Differential Case Bore (Differential Case
Cover Bore) to Differential Side Gear Boss
Differential Case Bore
Differential Case Cover Bore
Differential Side Gear Boss
Differential Pinion Shaft to Differential
Pinion
Differential Pinion Shaft
Differential Pinion
Item
Clearance
Clearance
Clearance
Clearance
(Shuttle)
(Others)
Side Clearance
Turning Torque
Backlash
Tooth Contact
Center to Tooth
Contact
Clearance
I.D.
I.D.
O.D.
Clearance
O.D.
I.D.
3-S11
Factory Specification
0.030 to 0.078 mm
0.00118 to 0.00307 in.
0.20 to 0.40 mm
0.008 to 0.016 in.
0.021 to 0.054 mm
0.00083 to 0.00213 in.
0.20 to 0.45 mm
0.0079 to 0.0177 in.
0.15 to 0.40 mm
0.0059 to 0.0157 in.
–
3.92 to 6.37 N·m
0.40 to 0.65 kgf·m
2.89 to 4.70 ft-lbs
0.15 to 0.30 mm
0.006 to 0.012 in.
–
–
0.050 to 0.151 mm
0.00197 to 0.00594 in.
40.500 to 40.550 mm
1.59449 to 1.59646 in.
40.500 to 40.550 mm
1.59449 to 1.59646
40.338 to 40.450 mm
1.59008 to 1.59252 in.
0.060 to 0.102 mm
0.00236 to 0.00402 in.
19.959 to 19.980 mm
0.78579 to 0.78661 in.
20.040 to 20.061 mm
0.78898 to 0.78980 in.
TRANSMISSION
Allowable Limit
0.2 mm
0.008 in.
0.8 mm
0.031 in.
0.1 mm
0.004 in.
0.8 mm
0.031 in.
0.8 mm
0.031 in.
0.35 mm
0.0138 in.
–
More than 35 %
1/3 to 1/2 of the
entire width from
the small end
0.35 mm
0.0138 in.
–
–
–
0.25 mm
0.0098 in.
–
–
W1013874
KiSC issued 02, 2007 A