wsm M7060 Manuals

Manuals and User Guides for wsm M7060. We have 1 wsm M7060 manual available for free PDF download: Workshop Manual

wsm M7060 Workshop Manual (639 pages)

Brand: wsm | Category: Tractor | Size: 50 MB

Information

4
- Table of Contents
  4
- Safety First
  5
  - Safety Decals
    5
- Safety Decals
  8
- Specifications
  14
- Traveling Speeds
  18
- Dimensions
  19
General

22
- 1 Tractor Identification
  
  24
  - Model Name and Serial Numbers
    24
    
    ROPS Model
    24
    
    CABIN Model
    25
    
    Engine Serial Number
    26
    
    DPF Muffler Number
    27
  - E4B Engine
    29
  - Cylinder Number
    29
- 2 General Precautions
  
  30
- 3 Handling Precautions for Electrical Parts and Wiring
  
  31
  - Wiring
    31
  - Battery
    33
  - Fuse
    33
  - Connector
    33
  - Handling of Circuit Tester
    34
  - Color of Wiring
    35
- 4 Lubricants, Fuel and Coolant
  
  36
- 5 Tightening Torques
  
  38
  - General Use Screws, Bolts and Nuts
    38
  - Stud Bolts
    38
  - Hydraulic Fittings
    39
    
    Hydraulic Hose Fittings
    39
    
    Hydraulic Pipe Cap Nuts
    39
    
    Adaptors, Elbows and Others
    39
  - Metric Screws, Bolts and Nuts
    40
  - American Standard Screws, Bolts and Nuts with Unc or Unf Threads
    40
  - Plugs
    40
- 6 Maintenance
  
  41
- 7 Check and Maintenance
  
  44
  - Daily Check
    44
  - Check Points of Initial 50 Hours
    45
  - Check Points of Every 50 Hours
    46
  - Check Points of Every 100 Hours
    48
  - Check Points of Every 200 Hours
    54
  - Check Point of Every 400 Hours
    57
  - Check Points of Every 500 Hours
    57
  - Check Point of Every 600 Hours
    58
  - Check Points of Every 1000 Hours
    59
  - Check Points of Every 1500 Hours
    60
  - Check Points of Every 3000 Hours
    61
  - Check Points of Every 1 Year
    61
  - Check Points of Every 2 Years
    63
  - Others
    67
- 8 Special Tools
  
  74
- 9 Tires
  
  114
  - Tire Size and Inflation Pressure
    114
  - Tread Adjustment
    116
    
    Front Wheels
    116
    
    Adjusting Front Wheel Turning Stopper Bolt (for SPAIN Model
    118
    
    Rear Wheels
    119
  - Wheel Hub
    121
  - Tire Liquid Injection
    121
- 10 Implement Limitations
  
  125
  - Trailer Load Capacity
    128
  - Front Loader
    131
Mechanism

133
- 1 Feature
  
  134
- 2 Engine Body
  
  135
  - Cylinder Block
    135
  - Cooling Jacket
    135
  - Half-Floating Head Cover
    136
  - Cylinder Head
    136
  - Screws Per each Cylinder Assembling Structure
    137
  - Center Direct Injection System (E-Cdis)
    138
  - Gear Train Configuration
    138
  - Piston
    139
  - Built-In Dynamic Balancer
    139
- 3 Lubricating System
  
  140
  - Oil Cooler
    140
- 4 Cooling System
  
  141
  - Thermostat
    141
  - Bottom Bypass System
    142
- 5 Fuel System
  
  143
  - Overview
    143
  - Supply Pump
    144
  - Rail
    147
  - Injector
    148
  - Engine Control System
    151
    
    Engine ECU
    152
    
    Sensor
    152
- 6 Egr System
  
  154
  - Egr Valve
    154
  - Reed Valve
    154
  - Egr Cooler
    155
- 7 After Treatment System
  
  156
  - After Treatment Devices
    156
Servicing

161
- Troubleshooting
  162
- Servicing Specifications
  165
- Tightening Torques
  170
- Checking, Disassembling and Servicing
  172
  - Checking and Adjusting
    172
    
    Engine Body
    172
    
    Lubricating System
    174
    
    Cooling System
    175
    
    Turbocharger
    177
    
    EGR Cooler
    178
  - Preparation
    179
    
    Bonnet and Cover
    179
    
    DPF Muffler
    180
    
    Lubricant and Coolant
    183
    
    Propeller Shaft and Power Steering Hose
    184
    
    Separating Engine from Clutch Housing (ROPS Model)
    185
    
    Separating Engine from Clutch Housing (CABIN Model)
    187
    
    Separating Engine from Front Axle Frame
    190
  - Disassembling and Assembling
    191
    
    External Components
    191
    
    Turbocharger and EGR
    191
    
    Common Rail
    193
    
    Cylinder Head and Valves
    195
    
    Thermostat
    201
    
    Supply Pump
    202
    
    Water Pump and Oil Cooler
    205
    
    Front Cover
    206
    
    Flywheel and Timing Gears
    207
    
    Piston and Connecting Rod
    212
    
    Crankshaft and Crankcase
    215
  - Servicing
    217
    
    Cylinder Head and Valves
    217
    
    Timing Gears
    223
    
    Piston and Connecting Rod
    229
    
    Crankshaft
    231
    
    Connecting Rod
    233
    
    Cylinder
    237
    
    Oil Pump
    237
    
    Relief Valve
    238
Mechanism

240
- 1 Structure
  
  241
  - F18/R18 Speed Transmission Model
    241
  - Live Pto-Ground Pto Model (Ita Model)
    242
- 2 Power Train for Traveling Gear
  
  243
  - Shuttle Shift Section
    243
    
    Structure
    243
    
    Oil Flow
    244
    
    Hydraulic Clutch Pack
    245
  - Hydraulic Shuttle Valve
    246
    
    Structure
    246
    
    Operation
    247
  - Main Gear Shift Section
    252
  - Hi-Lo-Creep Shift Section
    253
  - Shift Fork Rod and Fork
    254
- 3 Lubrication for Transmission
  
  255
  - Hydraulic Shuttle Model
    255
- 4 Power Train for Pto System
  
  256
  - Pto Gear Section
    256
  - Ground Pto and Live Pto Section (Ita Model)
    257
  - Pto Hydraulic Clutch Section
    258
    
    PTO Hydraulic Clutch
    258
    
    PTO Solenoid Valve, Relief Valve and Oil Flow
    259
- 5 Power Train for 4Wd
  
  260
  - 4Wd Hydraulic Clutch Section
    260
  - 4Wd Oil Flow
    261
Servicing

262
- 1 Troubleshooting
  
  264
- 2 Servicing Specifications
  
  266
- 3 Tightening Torques
  
  269
- 4 Checking and Adjusting
  
  270
  - Shuttle Lever
    270
    
    Shuttle Lever Neutral Position
    270
    
    Engine Start Condition
    272
  - Clutch Pedal Free Travel
    273
  - Gear Shifting Linkage
    274
    
    Main Gear Shift
    274
    
    Range/Creep Gear Shift
    276
  - Shuttle Valve
    278
  - 2Wd-4Wd Clutch
    279
  - Pto Clutch
    280
  - Accelerator Section
    281
    
    Checking Accelerator Lever
    281
    
    Adjusting Accelerator Lever and Wire
    283
- 5 Disassembling and Assembling
  
  285
  - Hydraulic Shuttle Valve and Solenoid Valve Assembly
    285
    
    Removing Fuel Tank (ROPS Model)
    285
    
    Removing Fuel Tank (CABIN Model)
    285
    
    Hydraulic Shuttle Valve
    287
    
    Solenoid Valve Assembly
    287
  - Preparation for Separating each Block
    288
    
    Lubricant and Coolant
    288
    
    4WD Propeller Shaft and Power Steering Hose
    288
    
    Front Axle Rocking Restrictor
    289
    
    Bonnet (ROPS Model)
    289
    
    Bonnet (CABIN Model)
    289
  - Separating Engine and Clutch Housing Case
    289
    
    ROPS Model
    289
    
    CABIN Model
    289
  - Separating Clutch Housing Case from Transmission Case
    290
    
    Preparation for ROPS Model
    290
    
    Preparation for CABIN Model
    294
    
    Separating Transmission Case
    295
  - Damper Disc
    296
  - Hydraulic Shuttle Clutch
    296
  - Shift Cover
    298
  - Clutch Housing
    301
    
    Creep Gear Assembly
    301
    
    1St Shaft, 2Nd Shaft and 3Rd Shaft
    301
    
    1St Shaft
    304
    
    2Nd Shaft
    305
    
    3Rd Shaft
    305
    
    Removing DT Propeller Shaft
    306
  - Transmission Case
    306
    
    Removing Solenoid Valve Assembly
    306
  - PTO Clutch Pack
    307
  - Disassembling PTO Clutch Pack
    308
  - Removing 4WD Clutch
    309
  - Disassembling 4WD Clutch Pack
    311
  - Removing Differential Gear and Bevel Pinion Shaft
    312
  - Differential Gear
    315
  - Pto Gear Case
    317
  - Ground Pto and Live Pto
    318
- 6 Servicing
  
  320
  - Bearing, Shift Fork and Synchronizer
    320
  - Traveling Clutch
    321
  - Shuttle Clutch Pack
    322
  - Shaft and Gear
    322
  - 4Wd Clutch Pack
    323
  - Pto Clutch Pack
    324
  - Differential Gear
    325
    
    Spiral Bevel Pinion Shaft
    325
    
    Backlash and Tooth Contact (Except ITA Model)
    326
    
    Backlash and Tooth Contact (ITA Model)
    328
    
    Differential Case Differential Pinion Gear and Differential Side Gear
    330
    
    Differntial Lock Shifter
    331
    
    Rear Axle
    332
Servicing

335
- 1 Troubleshooting
  
  336
- 2 Servicing Specifications
  
  337
- 3 Tightening Torques
  
  338
- 4 Disassembling and Assembling
  
  339
  - Preparation for Disassembling and Assembling Valve
    339
  - Separating Rear Axle (Rops Model)
    340
  - Separating Rear Axle (Cabin Model)
    342
  - Disassembling Rear Axle
    345
    
    Brake Section
    345
    
    Rear Axle Case
    345
- 5 Servicing
  
  348
  - Bearing
    348
  - Planetary Gear
    348
Mechanism

351
- 1 Travelling Brake
  
  352
  - Structure (Hydraulic Brake Model)
    352
  - Master Cylinder Assembly
    354
  - Hydraulic Trailer Brake Valve
    355
    
    Structure
    355
    
    Operation
    356
- 2 Parking Brake
  
  360
  - Inner Structure
    360
  - Fixing Flow
    361
Servicing

363
- Troubleshooting
  364
- Servicing Specifications
  365
- Tightening Torques
  366
- Checking, Disassembling and Servicing
  367
  - Checking and Adjusting
    367
    
    Traveling Brake
    367
    
    Parking Brake Gear
    369
    
    Parking Brake
    371
  - Disassembling and Assembling
    372
    
    Preparation for Disassembling Master Cylinder and Brake Pedal (ROPS Model)
    372
    
    Preparation for Disassembling Master Cylinder and Brake Pedal (CABIN Model)
    373
    
    Removing Master Cylinder (ROPS Model)
    375
    
    Removing Master Cylinder (CABIN Model)
    375
    
    Master Cylinder
    376
    
    Brake Pedal
    377
    
    Brake Piston
    378
    
    Brake Disk and Plate
    379
    
    Parking Brake Gear
    380
  - Servicing
    381
    
    Brake Pedal
    381
    
    Traveling Brake
    382
    
    Front Axle
    383
Servicing

387
- Troubleshooting
  388
- Servicing Specifications
  389
- Tightening Torques
  391
- Checking, Disassembling and Servicing
  392
  - Checking and Adjusting
    392
  - Disassembling and Assembling
    393
    
    Separating Front Axle [4WD Model]
    393
    
    Disassembling Front Axle [4WD Model]
    395
    
    Removing Differential Gear and Bevel Pinion Shaft
    398
    
    Disassembling Differential Gear (LSD)
    399
  - Servicing
    401
  - Steering Cylinder
    413
Servicing

414
- Troubleshooting
  415
- Servicing Specifications
  416
- Tightening Torques
  417
- Checking, Disassembling and Servicing
  418
  - Checking and Adjusting
    418
    
    Steering Controller
    418
    
    Hydraulic Pump
    418
  - Preparation
    419
    
    Removing Power Steering Hydraulic Pump
    419
    
    Removing Steering Wheel
    419
    
    Removing Power Steering Controller (ROPS Model)
    419
    
    Removing Steering Controller (CABIN Model)
    420
    
    Removing Steering Cylinder
    422
  - Disassembling and Assembling
    424
    
    Hydraulic Pump
    424
    
    Steering Controller
    424
    
    Disassembling Steering Cylinder
    427
  - Servicing
    427
  - Hydraulic System
    428
Mechanism

429
- 1 Structure
  
  430
  - F18/R18 Speed Transmission Model (Rops Model)
    433
- 2 Hydraulic Circuit
  
  433
  - Total Hydraulic Circuit
    433
- 3 Three Point Hitch Hydraulic System
  
  434
  - Three Point Hitch Hydraulic Circuit
    434
  - Hydraulic Block
    435
  - Linkage Mechanism
    436
    
    Position Control
    437
    
    Draft Control
    438
    
    Mixed Control
    440
  - Hydraulic Cylinder
    440
Servicing

441
- 2 Servicing Specifications
  
  443
- 3 Tightening Torques
  
  445
- 4 Checking and Adjusting
  
  446
- 5 Disassembling and Assembling
  
  459
  - Hydraulic Pump
    459
  - Three Point Hitch Hydraulic Block Assembly
    460
    
    Removing 3-Point Hitch Hydraulic Block (ROPS Model)
    460
    
    Removing 3-Point Hitch Hydraulic Block (CABIN Model)
    461
  - Hydraulic Linkage
    462
  - Control Valve
    466
  - Hydraulic Cylinder
    467
  - Relief Valve
    469
  - Safety Valve
    469
  - Top Link Bracket
    470
  - Lift Arm and Lift Arm Shaft
    470
  - Lowering Speed Adjusting Valve and Check Valve
    471
- 6 Servicing
  
  472
  - Lift Arm and Top Link Bracket
    472
Mechanism

475
- 1 Electrical Circuit Diagram
  
  476
  - Rops Model
    476
    
    Starting System and Charging System
    476
    
    Lighting System
    477
    
    Instrument Panel Board (Meter Panel)
    478
    
    Main Control System (Tractor ECU)
    479
    
    Engine Control System 1 (Engine ECU)
    480
    
    Engine Control System 2 (Engine ECU)
    481
  - Cabin Model
    482
    
    Starting System and Charging System
    482
    
    Lighting System
    483
    
    4WD (Transmission Control) System
    484
    
    Instrument Panel Board (Meter Panel)
    485
    
    Working Light and Radio
    486
    
    Air Conditioner
    487
    
    Wiper System
    488
    
    Main Control System (Tractor ECU)
    489
    
    Engine Control System 1 (Engine ECU)
    490
    
    Engine Control System 2 (Engine ECU)
    491
- 2 Starting System
  
  492
  - System Outline and Electrical Circuit
    492
    
    ROPS Model
    492
    
    CABIN Model
    493
- 3 Instrument Panel
  
  494
  - Indication Items of Meter Panel
    494
    
    ROPS Model
    494
    
    CABIN Model
    495
  - Easy Checker
    496
  - Lcd Monitor Indication
    497
    
    ERROR Mode
    498
    
    Setting Mode
    499
    
    Testing Mode
    499
  - ECO 40 Km/H FUNCTION
    500
    
    Structure
    500
    
    Components
    501
  - Pto Speed Limiter (if Equipped 540Economy)
    502
    
    Structure
    502
    
    Components
    503
  - Constant Rpm Management Switch with Indicator (Work Cruise)
    505
    
    Structure
    505
Servicing

508
- 4 Lighting System
  
  511
  - Flasher Unit
    515
- 2 Servicing Specifications
  
  515
- 3 Tightening Torques
  
  516
- 4 Checking and Adjusting
  
  517
  - Battery, Fuses, Grounding and Connector
    517
    
    Battery
    517
    
    Fuse
    519
    
    Checking Grounding Wires
    522
    
    Connector
    523
  - Main Switch
    523
    
    ROPS Model
    523
    
    CABIN Model
    524
  - Glow Plug
    526
  - Starter Motor
    526
  - Alternator
    527
  - Throttle Sensor
    529
  - Meter Panel
    531
    
    Setting Mode
    531
    
    Adjusting Meter Panel
    532
    
    Adjusting Throttle Sensor
    533
    
    Testing Mode
    535
    
    Checking Error Code
    536
    
    Selecting Tractor Specification
    537
  - Tractor Ecu
    540
    
    Connector Pin (44 Pin)
    542
  - Traveling Switch and Sensor
    543
  - Engine Switch and Sensor
    548
  - Relays
    552
    
    Starter Relay and Glow Relay
    552
    
    Relays
    553
  - Lighting Switches and Flasher Unit
    555
    
    Combination Switch (ROPS Model)
    555
    
    Lever Combination Switch and Horn Switch (CABIN Model)
    556
    
    Hazard Switch
    557
    
    Flasher Unit
    558
    
    Front Work Light Switch (ROPS Model)
    559
    
    Front/Rear Work Light (CABIN Model)
    560
  - Solenoid Valve
    561
    
    Pto
    561
    
    Trailer Brake (ITA Model)
    562
  - Opc (Operator Presence Control) System
    562
  - Pto Switch
    564
- 5 Disassembling and Assembling
  
  565
  - Starter Motor
    565
  - Alternator
    565
  - Fuse (Slow Blow 100 A) for Cabin Model
    567
- 6 Servicing
  
  568
  - Starter
    568
Mechanism

573
- Air Condiitioning System
  574
- Structure
  574
- Compressor
  575
- Air Conditioner Unit
  576
- System Control
  577
- Air Control Vent
  578
- Air Flow
  578
- Electrical System
  579
  - Electrical Circuit
    579
  - Blower Relay and Compressor Relay
    580
  - Blower Relay
    581
Servicing

582
- 2 Servicing Specifications
  
  587
- 4 Precautions at Repairing Refrigerant Cycle
  
  589
  - Handling of Service Tools
    590
    
    Manifold Gauge Set
    590
    
    Refrigerant Charging Hose
    592
    
    Vacuum Pump Adaptor
    593
    
    Electric Gas Leak Tester
    593
    
    Can Tap Valve
    593
    
    T-Joint
    594
    
    R134A Refrigerant Recover and Recycling Machine
    594
- 5 Checking and Charging Refrigerant Cycle
  
  595
  - Checking with Manifold Gauge
    595
  - Discharging, Evacuating and Charging
    600
    
    Discharging the Refrigerant
    600
    
    Evacuating the System
    601
    
    Charging the Refrigerant
    602
    
    Checking Charge Refrigerant Amount
    604
- 6 Checking, Disassembling and Servicing
  
  605
  - Checking and Adjusting
    605
    
    Compressor
    605
    
    Relay (A/C Compressor, Front Working Light, Front Wiper, Blower, Blower Hi, ACC, Auxiliary Power)
    605
    
    Wiper Relay
    606
    
    Control Panel (Blower Switch, A/C Switch, Mode Control Dial, Temperature Control Dial and Recirculation/Fresh Air Selection Switch)
    607
    
    Blower Resistor
    610
    
    Blower Motor
    610
    
    Temperature Motor
    611
    
    Mode Motor
    611
    
    Recirculation/Fresh Air Motor
    612
    
    Pressure Switch
    613
    
    Front Wiper Switch
    614
    
    Front Wiper Motor
    614
    
    Rear Wiper Switch (if Equipped)
    615
    
    Rear Wiper Motor (if Equipped)
    615
  - Disassembling and Assembling
    616
    
    Separating Cabin from Tractor
    616
    
    Removing Compressor Assembly
    624
    
    Removing Air Conditioner Unit
    627
    
    Removing Air Conditioner Hose
    630
    
    Removing Heater Hoses
    633
    
    Cab Windshield
    634
    
    Wiper Motor
    637
  - Servicing
    638

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wsm M7060 Manuals

wsm M7060 Workshop Manual (639 pages)

Table of Contents

Information

General

1 Tractor Identification

2 General Precautions

3 Handling Precautions for Electrical Parts and Wiring

4 Lubricants, Fuel and Coolant

5 Tightening Torques

6 Maintenance

7 Check and Maintenance

8 Special Tools

9 Tires

10 Implement Limitations

Mechanism

1 Feature

2 Engine Body

3 Lubricating System

4 Cooling System

5 Fuel System

6 Egr System

7 After Treatment System

Servicing

Mechanism

1 Structure

2 Power Train for Traveling Gear

3 Lubrication for Transmission

4 Power Train for Pto System

5 Power Train for 4Wd

Servicing

1 Troubleshooting

2 Servicing Specifications

3 Tightening Torques

4 Checking and Adjusting

5 Disassembling and Assembling

6 Servicing

Servicing

1 Troubleshooting

2 Servicing Specifications

3 Tightening Torques

4 Disassembling and Assembling

5 Servicing

Mechanism

1 Travelling Brake

2 Parking Brake

Servicing

Servicing

Servicing

Mechanism

1 Structure

2 Hydraulic Circuit

3 Three Point Hitch Hydraulic System

Servicing

2 Servicing Specifications

3 Tightening Torques

4 Checking and Adjusting

5 Disassembling and Assembling

6 Servicing

Mechanism

1 Electrical Circuit Diagram

2 Starting System

3 Instrument Panel

Servicing

4 Lighting System

2 Servicing Specifications

3 Tightening Torques

4 Checking and Adjusting

5 Disassembling and Assembling

6 Servicing

Mechanism

Servicing

2 Servicing Specifications

4 Precautions at Repairing Refrigerant Cycle

5 Checking and Charging Refrigerant Cycle

6 Checking, Disassembling and Servicing

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