wsm L503 Workshop Manual page 244

L3130 · L3430 · L3830 · L4630 · L5030, WSM
23T (24T) Gear Shaft, 27T (26T) Gear and Front Axle Drive Shaft
1. Remove the 23T gear shaft (3).
2. Remove the external snap ring (1) and 27T gear (2).
3. Pull out the front axle drive shaft (4) to the rear side.
(When reassembling)
• Install the oil seal (7) on the 18T gear shaft (5), noting the
direction of the oil seal (7) as shown in the figure.
• Direct the boss side of the gear (2) to the bearing side.
• Apply small amount of the grease to the oil seal (6), (7).
• Install the front axle drive shaft (4) from front side after
assembling the clutch housing case and mid case. Then install
the bearing (10), sleeve (11), collar (12), oil seal (9), internal snap
ring (8), O-ring (14) and spacer (13) in order.
(1) External Snap Ring
(2) 27T Gear
26T Gear (L5030)
(3) 23T Gear Shaft
24T Gear Shaft (L5030)
(4) Front Axle Drive Shaft
(5) 18T Gear Shaft
(6) Oil Seal
(7) Oil Seal
Clutch Housing Bearing Holder
1. Remove the three interlock balls (2) after removing the stopper
screw (1).
2. Pull out the clutch housing bearing holder (5) with using two jack
bolts (6).
NOTE
• Take care not to fly out the balls (3) and springs (4) when pull
out the bearing holder (1).
(When reassembling)
• Tap in the clutch housing bearing holder (5) with plastic hummer
until contact to clutch housing case, and then tighten the screws
to specified torque.
• Install the three interlock balls (2) with a small amount of grease
to the clutch housing bearing holder (5) after setting the shift forks
and shift rods to the neutral position.
Clutch housing bearing
holder mounting screw
Tightening torque
Stopper screw
(1) Stopper Screw
(2) Interlock Ball
(3) Ball
3-S27
TRANSMISSION
(8) Internal Snap Ring
(9) Oil Seal
(10) Bearing
(11) Sleeve
(12) Collar
(13) Spacer
(14) O-ring
F : Front Side
W1017151
48.1 to 55.9 N·m
4.9 to 5.7 kgf·m
35.4 to 41.2 ft-lbs
34.3 to 44.1 N·m
3.5 to 4.5 kgf·m
25.3 to 32.5 ft-lbs
(4) Spring
(5) Clutch Housing Bearing Holder
(6) Jack Bolt
W1017551
KiSC issued 02, 2007 A