wsm L503 Workshop Manual page 316

L3130 · L3430 · L3830 · L4630 · L5030, WSM
Separating Clutch Housing and Mid Case
1. Remove the clutch housing and mid case mounting screws and
nuts.
2. Separate the clutch housing and mid case.
(When reassembling)
• Be sure to install the gasket.
• Apply liquid gasket (Three Bond 1208D or equivalent) to joint
face of the clutch housing and mid case.
Clutch housing and mid
case mounting nut
Clutch housing and mid
Tightening torque
case mounting screw
Clutch housing and mid
case mounting stud bolt
Clutch Lever, Release Fork and Release Bearing
1. Remove the release fork mounting screws (2).
2. Draw out the clutch lever (3) to remove the release fork (1).
3. Remove the release bearing and release hub (4) together.
(When reassembling)
• Apply grease to the sliding surface of the clutch release hub.
• Apply grease to the clutch lever.
Release fork mounting
Tightening torque
screw
(1) Release Fork
(2) Release Fork Mounting Screw
3-S99
TRANSMISSION
102.9 to 117.6 N·m
10.5 to 12.0 kgf·m
75.9 to 86.8 ft-lbs
77.5 to 90.2 N·m
7.9 to 9.2 kgf·m
57.1 to 66.5 ft-lbs
38.2 to 45.1 N·m
3.9 to 4.6 kgf·m
28.2 to 33.3 ft-lbs
W10679060
23.5 to 27.5 N·m
2.4 to 2.8 kgf·m
17.4 to 20.3 ft-lbs
(3) Clutch Lever
(4) Release Hub
W12561710
KiSC issued 02, 2007 A