wsm L503 Workshop Manual page 385

L3130 · L3430 · L3830 · L4630 · L5030, WSM
Clearance between Front Axle Case Bosses and Bracket
Bushings
1. Measure the front axle case bosses O.D. with an outside
micrometer.
2. Measure the bracket bushing I.D. and calculate the clearance.
3. If the clearance exceeds the allowable limit, replace the bracket
bushing.
Clearance between front
Factory spec.
axle case boss (front)
and bracket bushing
Allowable limit
(front)
Front axle case boss
Factory spec.
(front) O.D.
Bracket bushing (front)
Factory spec.
I.D.
(L3130, L3430, L3830 and L4630)
Clearance between front
Factory spec.
axle case boss (rear)
and bracket bushing
Allowable limit
(rear)
Front axle case boss
Factory spec.
(rear) O.D.
Bracket bushing (rear)
Factory spec.
I.D.
(L5030)
Clearance between front
Factory spec.
axle case boss (rear)
and bracket bushing
Allowable limit
(rear)
Front axle case boss
Factory spec.
(rear) O.D.
Bracket bushing (rear)
Factory spec.
I.D.
Press-fitting Bushing
• When press-fitting a new bushing, observe the dimension
described in the figure.
Press-fit depth of
Reference value
bushing (A)
NOTE
• After replacing the bushing, be sure to adjust the front axle
rocking force. (See page 6-S6.)
(1) Bushing
6-S19
FRONT AXLE
0.120 to 0.275 mm
0.00472 to 0.01083 in.
0.50 mm
0.01969 in.
49.950 to 49.975 mm
1.96653 to 1.96752 in.
50.095 to 50.225 mm
1.97224 to 1.97736 in.
0.100 to 0.292 mm
0.00394 to 0.01150 in.
1.0 mm
0.03937 in.
69.970 to 70.000 mm
2.75472 to 2.75590 in.
70.100 to 70.262 mm
2.75984 to 2.76622 in.
0.025 to 0.195 mm
0.00098 to 0.00768 in.
0.50 mm
0.01969 in.
80.000 to 80.035 mm
3.14961 to 3.15098 in.
80.060 to 80.195 mm
3.15197 to 3.15728 in.
12.0 to 13.0 mm
0.47 to 0.51 in.
(A) Depth of Bushing
W10194290
KiSC issued 02, 2007 A