Allen-Bradley 2198-S160-ERS4 Servo Drive Manuals

Manuals and User Guides for Allen-Bradley 2198-S160-ERS4 Servo Drive. We have 1 Allen-Bradley 2198-S160-ERS4 Servo Drive manual available for free PDF download: User Manual

Allen-Bradley 2198-S160-ERS4 User Manual (460 pages)

Brand: Allen-Bradley | Category: Servo Drives | Size: 65.31 MB

Table of Contents
3
Preface

11
- Summary of Changes
  11
- Conventions Used in this Manual
  12
- Access the Attachments
  13
- Additional Resources
  13
Start

15
Chapter 1 Kinetix 5700 Servo Drives Series Change

16
Chapter 2 System Design Guidelines

41
Plan the Kinetix 5700 Drive System Installation

41
Chapter 3

83
Chapter 4

102
- Safe Torque-Off Connector Pinout
  102
- Input Power Connector Pinouts
  102
- DC Bus and Shunt Resistor Connector Pinouts
  103
- Digital Inputs Connector Pinouts
  103
- Ethernet Communication Connector Pinout
  105
- Motor Power, Brake, and Feedback Connector Pinouts
  105
- Motor Feedback Connector Pinouts
  106
- Universal Feedback Connector Pinouts
  107
- Accessory Module Pinouts
  107
- Understand Control Signal Specifications
  108
  - Digital Inputs
    108
  - Ethernet Communication Specifications
    109
  - Contactor Enable Relay
    110
  - Converter OK Relay
    111
  - Motor Brake Circuit
    111
  - Control Power
    113
- Feedback Specifications
  114
- Functional Safety Features
  125
  - Hardwired STO Mode
    125
  - Integrated Mode
    125
Connect the Kinetix 5700 Drive System

127
Chapter 5 Basic Wiring Requirements

128
- Routing the Power and Signal Cables
  128
- Input Power Configurations for Kinetix 5700 Power Supplies
  129
  - DC-Bus Power Supply
    129
  - Regenerative Bus Supply
    132
- Ground Screw/Jumper Settings
  135
- Remove/Install the Ground Screw/Jumper
  137
- Ground the Drive System
  139
  - Ground the System Subpanel
    139
  - Ground Multiple Subpanels
    140
- Wiring Requirements
  141
- Wiring Guidelines
  145
- Wire the Power Connectors
  145
- Wire the Digital Input Connectors
  149
  - 2198-XXXX-ERS3 (Series A) Connector Plugs
    149
  - Connector Plugs
    150
  - Wire the Safe Torque-Off Connector
    150
  - Wire the Digital Inputs Connector
    151
- Wire Motor Power and Brake Connectors
  152
  - Maximum Cable Lengths
    155
- Wiring Single Cables
  159
  - Motor Feedback Connections
    160
  - Apply the Single Motor Cable Shield Clamp
    161
- Wiring Power/Brake and Feedback Cables
  163
- Customer-Supplied Motor Power Cables
  178
- Accessory Module Connections
  181
- External Passive-Shunt Connections
  182
- External Active-Shunt Connections
  183
- Ethernet Cable Connections
  186
Configure and Start the Kinetix 5700 Drive System

187
Chapter 6 Understand the Kinetix 5700 Display

188
- Menu Screens
  189
- Setup Screens
  192
- Startup Sequence
  197
- Configure the Drive
  198
  - Set the Network Parameters
    198
- Studio 5000 Logix Designer
  198
  - Version History
    198
  - Install the Kinetix 5700 Add-On Profile
    199
- Configure the Logix 5000 Controller
  200
- Configure the Kinetix 5700 Drive Modules
  203
- Configure the Motion Group
  223
- Configure Regenerative Bus Supply Axis Properties
  224
- Configure Vertical Load Control Axis Properties
  229
- Configure Feedback-Only Axis Properties
  230
- Configure Induction-Motor Frequency-Control Axis Properties
  232
  - General and Motor Categories
    232
  - Basic Volts/Hertz Method
    234
  - Sensorless Vector Method
    236
  - Fan/Pump Volts/Hertz Method
    239
- Configure IPM Motor Closed-Loop Control Axis Properties
  241
- Configure SPM Motor Closed-Loop Control Axis Properties
  245
- Configure Induction-Motor Closed-Loop Control Axis Properties
  249
- Configure Feedback Properties
  256
  - Configure Module Properties
    256
  - Configure Axis Properties
    258
- Download the Program
  261
- Apply Power to the Kinetix 5700 Drive System
  262
- Understand Bus-Sharing Group Configuration
  263
  - Bus-Sharing Group Example
    263
  - Configure Bus-Sharing Groups
    265
- Test and Tune the Axes
  266
  - Test the Axes
    267
  - Tune the Axes
    269
- Safety Precautions
  275
Chapter 7 Interpret Status Indicators

276
- Display Interface
  276
- Fault Code Overview
  276
- Fault Codes
  277
- SAFE FLT Fault Codes
  277
- Kinetix 5700 Status Indicators
  278
- Kinetix 5700 Accessory Module Status Indicators
  279
- Axis Troubleshooting
  280
- Regenerative Bus Supply Troubleshooting
  281
- Logix 5000 Controller and Drive Module Behavior
  283
  - DC-Bus Power Supply Behavior
    284
  - Regenerative Bus Supply Behavior
    286
  - Itrak Power Supply Behavior
    288
  - Inverter Behavior
    289
- Before You Begin
  295
Chapter 8 Remove and Replace Kinetix 5700 Drive Modules

296
- Remove Power and All Connections
  296
- Remove the Drive Module
  300
- Replace the Drive Module
  301
- Start and Configure the Drive Module
  302
  - Series B Drives
    302
- Overview
  305
Chapter 9

306
- Certification
  306
- Average Frequency of a Dangerous Failure
  307
- Safe Torque-Off Feature
  307
- Out of Box State
  308
- Safe Torque-Off Status
  311
- Explicit Messages
  312
- Hardwired Safe Torque-Off
  314
- Integrated Safe Torque-Off
  323
Appendix A Interconnect Diagram Notes

341
Before You Begin

382
Appendix B

383
- Configure Logix 5000 Controller Communication
  383
- Inhibit Feedback Only Axis
  384
- Upgrade Firmware
  385
- Verify the Firmware Upgrade
  389
Appendix C

391
Maximum Motor Cable Lengths for Kinetix 5700 Power Supplies

401
Appendix D

402
- DC-Bus Power Supply Configurations
  402
- Regenerative Bus Supply Configurations
  404
Motor Control Feature Support

405
Appendix E Frequency Control Methods

406
- Basic Volts/Hertz
  407
- Basic Volts/Hertz for Fan/Pump Applications
  408
- Sensorless Vector
  409
- Current Limiting for Frequency Control
  410
- Stability Control for Frequency Control
  413
  - Enable the Stability Control Feature
    414
- Skip Speeds
  415
  - Multiple Skip Speeds
    416
- Flux up
  417
  - Flux up Attributes
    418
  - Configure the Flux up Attributes
    419
- Current Regulator Loop Settings
  420
- Motor Category
  420
  - Motor Tests and Autotune Procedure
    422
  - Motor Analyzer Category Troubleshooting
    423
- Selection of Motor Thermal Models
  426
  - Generic Motors
    426
  - Thermally Characterized Motors
    427
- Speed Limited Adjustable Torque (SLAT)
  428
  - Motion Polarity Setting
    428
  - SLAT Min Speed/Torque
    429
  - SLAT Max Speed/Torque
    430
  - SLAT Attributes
    430
  - Configure the Axis for SLAT
    431
  - Motion Drive Start (MDS) Instruction
    434
- Motor Overload Retention
  439
- Phase Loss Detection
  440
- Velocity Droop
  443
  - Closed Loop Control
    443
  - Frequency Control
    443
  - Velocity Droop Attribute
    443
  - Velocity Droop Configuration
    444
- Adaptive Tuning
  445
- Commutation Test
  445
- Field Weakening Mode
  446
  - Extended Speed Feature
    446
  - Configure Extended Speed Operation
    447
Index

449

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Allen-Bradley 2198-S160-ERS4 Servo Drive Manuals

Allen-Bradley 2198-S160-ERS4 User Manual (460 pages)

Table of Contents

Preface

Start

Chapter 1 Kinetix 5700 Servo Drives Series Change

Chapter 2 System Design Guidelines

Plan the Kinetix 5700 Drive System Installation

Chapter 3

Chapter 4

Connect the Kinetix 5700 Drive System

Chapter 5 Basic Wiring Requirements

Configure and Start the Kinetix 5700 Drive System

Chapter 6 Understand the Kinetix 5700 Display

Chapter 7 Interpret Status Indicators

Chapter 8 Remove and Replace Kinetix 5700 Drive Modules

Chapter 9

Appendix A Interconnect Diagram Notes

Before You Begin

Appendix B

Appendix C

Maximum Motor Cable Lengths for Kinetix 5700 Power Supplies

Appendix D

Motor Control Feature Support

Appendix E Frequency Control Methods

Index

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