Frame/Body Panels/Exhaust System Service Information; Frame/Body Panels/Exhaust System Troubleshooting; Frame/Body Panels/Exhaust System Torque Values - Honda TRX450R Service Manual

2004-2009
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FRAME/BODY PANELS/EXHAUST SYSTEM
SERVICE INFORMATION
GENERAL
• This section covers removal and installation of the body panels, fuel tank and exhaust system.
• Always replace the gaskets after removing the exhaust system.
• Always inspect the exhaust system for leaks after installation.
TORQUE VALUES
Footpeg bracket bolt
42 N-m (4.3 kgfm, 31 Ibf-ft)
Skid plate bolt
30 N-m (3.1 kgfm, 22 Ibf-ft)
ALOC bolt: replace with a new one.
Muffler mounting nut
32 N-m (3.3 kgfm, 24 Ibf-ft)
Exhaust pipe band bolt
23 N-m (2.3 kgfm, 17 Ibf-ft)
TROUBLESHOOTING
Excessive exhaust noise
• Broken exhaust system
• Exhaust gas leak
Poor performance
• Deformed exhaust system
• Exhaust gas leak
• Clogged muffler
3-2

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