Page 1 Also supports operation of: when used in conjunction with: Model T100H Analyzer T100H addendum, PN 072650000 35 INVERNESS DRIVE EAST ENGLEWOOD, CO 80112 TOLL-FREE SUPPORT: 800-846-6062 FAX: 303-799-4853 TEL: 303-792-3300 E-MAIL: tml_support@teledyne.com WEBSITE: http://www.teledyne-ml.com 068070000 REV. A Teledyne Monitor Labs, Inc. June 2011...
Page 3: Important Safety Information
The T100 Analyzer should only be used for the purpose and in the manner described in this manual. If you use the T100 in a manner other than that for which it was intended, unpredictable behavior could ensue with possible hazardous consequences.
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Page 5: Warranty Procedure
TML personnel (excluding repair time) shall be paid by the customer. Teledyne Monitor Labs Service Response Center 1-800-846-6062 www.teledyne-ml.com 35 Inverness Drive East, Englewood, Colorado 80112-5189 USA...
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Page 7: About This Manual
(Structure), its history of release and revisions (Revision History), how the content is organized (Organization), and the conventions used to present the information in this manual (Conventions Used). TRUCTURE This T100 manual, PN 068070000, is comprised of multiple documents, assembled in PDF format, as listed below. Part No. Rev Name/Description...
Page 8 Teledyne ML - T100 UV Fluorescence SO2 Analyzer Part III provides detailed technical information, such as theory of operation, maintenance, troubleshooting and repair along with Frequently Asked Questions (FAQs) and a glossary. It also contains a special section dedicated to providing information about electro-static discharge and protecting against its consequences.
Page 9: Revision History
REVISION HISTORY This section provides information regarding changes to this manual. 2010, T100 Manual, PN6807 Rev x2, DCN, 2010 Initial Release...
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Page 11: Table Of Contents
3.6. Initial Operation ............................66 3.6.1. Startup ..............................67 3.6.2. Warning Messages ..........................67 3.6.3. Functional Check ...........................70 3.7. Initial Calibration of the T100 ........................71 3.7.1. Initial Calibration Procedure for Basic Analyzers (no options ..............71 3.7.2. Calibration Procedure for the O Option ....................76 3.7.3.
Page 12 5.3.1. Remote Operation Using the External Digital I/O ................154 5.3.2. Remote Operation Using the External Serial I/O .................157 5.3.3. Additional Communications Documentation ..................163 5.3.4. Using the T100 with a Hessen Protocol Network ................163 6. CALIBRATION PROCEDURES ..................171 6.1. Calibration Preparations ..........................171 6.1.1.
Page 13 Teledyne ML – T100 UV Fluorescence SO Analyzer Table of Contents 6.5. Manual Calibration with IZS Option ......................181 6.6. Manual Calibration Checks with IZS or Zero/Span Valves ..............181 6.7. Manual Calibration in DUAL or AUTO Reporting Range Modes ............184 6.7.1. Calibration With Remote Contact Closures ..................184 6.8.
Page 14 Teledyne ML - T100 UV Fluorescence SO2 Analyzer 9.3.3. Electronic Operation of the CO Sensor ....................234 9.4. Pneumatic Operation ..........................235 9.4.1. Sample Gas Flow ..........................235 9.4.2. Flow Rate Control ..........................236 9.4.3. Hydrocarbon Scrubber (Kicker) ......................237 9.4.4. Pneumatic Sensors ..........................238 9.5. Electronic Operation ..........................239 9.5.1.
Page 15: List Of Figures
11.5.2. Working at an Anti-ESD Work Bench ....................308 11.5.3. Transferring Components from Rack to Bench and Back ..............308 11.5.4. Opening Shipments from Teledyne ML’s Customer Service .............309 11.5.5. Packing Components for Return to Teledyne ML’s Customer Service ..........310 GLOSSARY ........................... 311 INDEX ............................ 315...
Page 16 Teledyne ML - T100 UV Fluorescence SO2 Analyzer Figure 3-10: Control Input Connector .......................48 Figure 3-11: Concentration Alarm Relay ......................49 Figure 3-12: Rear Panel Connector Pin-Outs for RS-232 Mode ..............51 Figure 3-13: CPU Connector Pin-Outs for RS-232 Mode ................52 Figure 3-14: JP2 Pins 21-22 on RS-232-Multidrop PCA ..................54...
Page 17 Teledyne ML – T100 UV Fluorescence SO Analyzer Table of Contents COMM – LAN / Internet Automatic Configuration ..............130 Figure 5-4: COMM – Change Hostname ....................131 Figure 5-5: COMM – Enable Hessen Protocol (Example) ................133 Figure 5-6: COMM – COMM Port Baud Rate ....................134 Figure 5-7: COMM –...
Page 18: List Of Tables
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Figure 9-5: PMT Optical Filter Bandwidth ....................228 Figure 9-6: Effects of Focusing Source UV in Sample Chamber ..............229 Figure 9-7: Oxygen Sensor - Theory of Operation ..................232 Figure 9-8: Sensor Theory of Operation ....................233 Figure 9-9: CO2 Sensor Option PCA Layout and Electronic Connections ..........234...
Page 19 IZS Valve Operating States ......................63 Table 3-12: NIST-SRM's Available for Traceability of SO Calibration Gases ..........66 Possible Startup Warning Messages – T100 Analyzers w/o Options .........68 Table 3-13: Possible Startup Warning Messages – T100 Analyzers with Options .........69 Table 3-14: Table 4-1: Analyzer Operating Modes ......................80...
Page 20 Teledyne ML - T100 UV Fluorescence SO2 Analyzer...
Page 21: Part I General Information
PART I GENERAL INFORMATION...
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Page 23: Introduction, Features And Options
INTRODUCTION, FEATURES AND OPTIONS This section provides an overview of the Model T100 Analyzer, its features and its options, followed by a description of how this user manual is arranged. 1.1. T100 OVERVIEW The Model T100 (also referred to as T100) UV Fluorescence SO...
Page 24: Options
To order these options or to learn more about them, please contact the Sales department of Teledyne ML at: TOLL-FREE:...
Page 25 Can be used with rack mount brackets, Option 21. Cannot be used with rack mount slides. CAUTION GENERAL SAFETY HAZARD A fully loaded T100 with valve options weighs about 18 kg (40 pounds). To avoid personal injury we recommend that two persons lift and carry the analyzer.
Page 26 Teledyne ML - T100 UV Fluorescence SO2 Analyzer Introduction, Features and Options OPTION OPTION DESCRIPTION/NOTES REFERENCE NUMBER IZS Permeation Tubes Replacement tubes for the IZS option; identical size/shape; different effusion rates. Approximate Specified Flow Rate (of Effusion Rate (@ 50°C)
Page 27: T100 Documentation
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Introduction, Features and Options OPTION OPTION DESCRIPTION/NOTES REFERENCE NUMBER ignore calibration, diagnostic, and reset instrument commands. This feature is of particular use for instruments connected to Multidrop or Hessen protocol networks. Call Customer Service for activation.
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Page 29: Specifications, Approvals & Compliance
SPECIFICATIONS, APPROVALS & COMPLIANCE This section presents specifications for the T100 analyzer and the O and CO sensor options, Agency approvals, EPA equivalency designation, and CE mark compliance. 2.1. SPECIFICATIONS AND APPROVALS Table 2-1: T100 Basic Unit Specifications Parameter Description...
Page 30 Teledyne ML - T100 UV Fluorescence SO2 Analyzer Specifications, Approvals & Compliance Parameter Description Environmental Installation category (over-voltage category) II; Pollution degree 2 Operating Temperature 5 - 40 C (with EPA Equivalency) Range Humidity Range 0 - 95% RH, non-condensing Dimensions HxWxD 7"...
Page 31: Epa Equivalency Designation
Sensor Option Specifications 2.2. EPA EQUIVALENCY DESIGNATION The T100 Analyzer is designated as Reference Method Number EQSA-0495-100 as per 40 CFR Part 53 when operated under the following conditions:  Range: Any range from 50 parts per billion (ppb) to 10 parts per million (ppm).
Page 32: Ce Mark Compliance
The Teledyne-Advanced Pollution Instrumentation UV Fluorescence SO Analyzer T100 was tested and found to be fully compliant with: EN61326 (1997 w/A1: 98) Class A, FCC Part 15 Subpart B Section 15.107 Class A, ICES-003 Class A (ANSI C63.4 1992) & AS/NZS 3548 (w/A1 & A2; 97) Class A.
Page 33: Getting Started
GETTING STARTED This section first introduces you to the instrument, then presents the procedures for getting started, i.e., unpacking and inspection, making electrical and pneumatic connections, and conducting an initial calibration check. 3.1. FRONT PANEL Figure 3-1 shows the analyzer’s front panel layout, followed by a close-up of the display screen in Figure 3-2, which is described in Table 3-1.
Page 34: Figure 3-2: Display Screen And Touch Control
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Getting Started Figure 3-2: Display Screen and Touch Control The front panel liquid crystal display screen includes touch control. Upon analyzer start- up, the screen shows a splash screen and other initialization indicators before the main display appears, similar to Figure 3-2 above (may or may not display a Fault alarm).
Page 35: Table 3-1: Display Screen And Touch Control Description
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Getting Started Table 3-1: Display Screen and Touch Control Description Field Description/Function Status LEDs indicating the states of Sample, Calibration and Fault, as follows: Name Color State Definition Unit is not operating in sample mode, DAS is disabled.
Page 36: Figure 3-3: Display/Touch Control Screen Mapped To Menu Charts
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Getting Started Figure 3-3: Display/Touch Control Screen Mapped to Menu Charts...
Page 37: Rear Panel
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Getting Started 3.2. REAR PANEL Figure 3-4: Rear Panel Layout Table 3-2 provides a description of each component on the rear panel.
Page 38: Table 3-2: Rear Panel Description
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Getting Started Table 3-2: Rear Panel Description Component Function cooling fan Pulls ambient air into chassis through side vents and exhausts through rear. Connector for three-prong cord to apply AC power to the analyzer.
Page 39: Internal Layout
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Getting Started 3.2.1. INTERNAL LAYOUT Figure 3-5 illustrates the internal layout of the chassis without options. Section 3.5 shows pneumatic diagrams for the basic configuration and for options. Figure 3-5: Internal Layout, Basic (no Valve or Second Gas Options)
Page 40: Unpacking The T100 Analyzer
3.3. UNPACKING THE T100 ANALYZER CAUTION GENERAL SAFETY HAZARD To avoid personal injury, always use two persons to lift and carry the T100. COULD DAMAGE INSTRUMENT AND VOID WARRANTY! ATTENTION Printed Circuit Assemblies (PCAs) are sensitive to electro-static discharges too small to be felt by the human nervous system.
Page 41: Ventilation Clearance
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Getting Started 5. Inspect the interior of the instrument to ensure that all circuit boards and other components are in good shape and properly seated. 6. Check the connectors of the various internal wiring harnesses and pneumatic hoses to ensure that they are firmly and properly seated.
Page 42: Electrical Connections
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Getting Started 3.4. ELECTRICAL CONNECTIONS Note To maintain compliance with EMC standards, it is required that the cable length be no greater than 3 meters for all I/O connections, which include Analog In, Analog Out, Status Out, Control In, Ethernet/LAN, USB, RS-232, and RS-485.
Page 43: Connecting Analog Inputs (Option)
Getting Started CAUTION GENERAL SAFETY HAZARD The T100 analyzer can be configured for both 100-120 V and 220-240 V at either 50 or 60 Hz. To avoid damage to your analyzer, ensure that the AC power voltage matches the voltage indicated on the Analyzer’s model identification label (refer to Figure 3-4) before plugging the T100 into line power.
Page 44: Connecting Analog Outputs
Getting Started 3.4.3. CONNECTING ANALOG OUTPUTS The T100 is equipped with several analog output channels accessible through a connector on the rear panel of the instrument. The standard configuration for these outputs is mVDC. An optional current loop output is available for each. (Section 3.4.4).
Page 45: Figure 3-8: Current Loop Option Installed On The Motherboard
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Getting Started  For current output install the Current Loop option PCA on J19, on J21 or on J23 of the motherboard.  For voltage output, install jumpers on J19, J21 and/or J23.
Page 46: Connecting The Status Outputs
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Getting Started 3.4.4.1. CONVERTING CURRENT LOOP ANALOG OUTPUTS TO STANDARD VOLTAGE OUTPUTS To convert an output configured for current loop operation to the standard 0 to 5 VDC output operation: 1. Turn off power to the analyzer.
Page 47: Figure 3-9: Status Output Connector
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Getting Started The status outputs are accessed via a 12-pin connector on the analyzer’s rear panel labeled STATUS (Figure 3-9). Pin-outs for this connector are presented in Table 3-7. STATUS Figure 3-9: Status Output Connector...
Page 48: Connecting The Control Inputs
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Getting Started 3.4.6. CONNECTING THE CONTROL INPUTS If you wish to use the analyzer to remotely activate the zero and span calibration modes, several digital control inputs are provided through a 10-pin connector labeled CONTROL IN on the analyzer’s rear panel.
Page 49: Connecting The Concentration Alarm Relay (Option 61)
The concentration alarm option is comprised of four (4) “dry contact” relays on the rear panel of the instrument. This relay option is different from and in addition to the “Contact Closures” that come standard on all Teledyne ML instruments. Each relay has 3 pins: Normally Open (NO), Common (C) and Normally Closed (NC).
Page 50: Connecting The Communications Interfaces
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Getting Started The software for this instrument is flexible enough to allow you to configure the alarms so that you can have two alarm levels for each concentration. Alarm 1 = 20 PPM...
Page 51: Figure 3-12: Rear Panel Connector Pin-Outs For Rs-232 Mode
For RS-232 communications with data terminal equipment (DTE) or with data communication equipment (DCE) connect either a DB9-female-to-DB9-female cable (Teledyne ML part number WR000077) or a DB9-female-to-DB25-male cable (Option 60A, Section 1.3), as applicable, from the analyzer’s rear panel RS-232 port to the device.
Page 52: Figure 3-13: Cpu Connector Pin-Outs For Rs-232 Mode
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Getting Started The signals from these two connectors are routed from the motherboard via a wiring harness to two 10-pin connectors on the CPU card, J11 and J12 (Figure 3-13). Figure 3-13:...
Page 53 Teledyne ML - T100 UV Fluorescence SO2 Analyzer Getting Started 3.4.8.4. RS-232 MULTIDROP (OPTION 62) CONNECTION When the RS-232 Multidrop option is installed, the instrument designated as last in the chain must be terminated. This requires installing a shunt between two pins on the multidrop printed circuit assembly (PCA) inside the instrument.
Page 54: Figure 3-14: Jp2 Pins 21-22 On Rs-232-Multidrop Pca
4-digit identification number, press the button of the digit to be changed). Note Teledyne ML recommends setting up the first link, between the Host and the first analyzer and testing it before setting up the rest of the chain.
Page 55: Figure 3-15: Rs-232-Multidrop Pca Host/Analyzer Interconnect Diagram
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Getting Started Female DB9 Host Male DB9 RS-232 port Analyzer Analyzer Analyzer Last Analyzer COM2 COM2 COM2 COM2 RS-232 RS-232 RS-232 RS-232 Ensure jumper is installed between  JP2 pins 21 in last instrument of multidrop chain.
Page 56: Pneumatic Connections
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Getting Started 3.5. PNEUMATIC CONNECTIONS This section provides not only pneumatic connection information, but also important information about the gases required for accurate calibration (Section 3.5.7); it also illustrates the pneumatic layouts for the analyzer in its basic configuration and with options.
Page 57: Table 3-9: Pneumatic Layout Reference
US EPA requirements state that zero air and span gases be supplied at twice the instrument’s specified gas flow rate. Therefore for the T100 zero and span gases should be supplied to their respective inlets in excess of 1300 cc /min (650 cc /min.
Page 58: Basic Connections
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Getting Started 3.5.1. BASIC CONNECTIONS Refer to Figure 3-4 and Table 3-2 while making the pneumatic connections as follows: Connect ¼” gas line not more than 2 m long, from sample gas SAMPLE inlet source to this inlet.
Page 59: Figure 3-17: Pneumatic Connections-Basic Configuration-Using Gas Dilution Calibrator
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Getting Started VENT here if input Source of is pressurized SAMPLE GAS Calibrated (Remove during Model T700 Gas calibration) at ≥ span gas Dilution concentration Calibrator MODEL T701 Zero Gas SAMPLE Chassis...
Page 60: Pneumatic Layout For Basic Configuration
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Getting Started 3.5.2. PNEUMATIC LAYOUT FOR BASIC CONFIGURATION Chassis HYDROCARBON Particulate SCRUBBER SAMPLE (Kicker) gas inlet Filter EXHAUST gas outlet PUMP LAMP REACTION CELL FLOW SENSOR SAMPLE PRESSURE FLOW PRESSURE SENSOR SENSOR PCA...
Page 61: Pneumatic Layout For Zero/Span Valves Option
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Getting Started 3.5.3. PNEUMATIC LAYOUT FOR ZERO/SPAN VALVES OPTION Figure 3-19 shows the internal, pneumatic connections for a T100 with the zero/span valve option installed. Chassis EXHAUST GAS KICKER EXHAUST OUTLET TO PUMP...
Page 62: Pneumatic Layout For Internal Zero/Span (Izs) Gas Generator Option
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Getting Started  Remotely by using the external digital control inputs (refer to Section 5.3.1.2 and Section 6.7.1), or  Remotely through the RS-232/485 serial I/O ports (refer to Appendix A-6 for the appropriate commands).
Page 63: Table 3-11: Izs Valve Operating States
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Getting Started Table 3-11 describes the operational state of the valves associated with the IZS option during the analyzer’s various operating modes. Table 3-11: IZS Valve Operating States MODE VALVE CONDITION Sample/Cal...
Page 64: Pneumatic Layout With O
Therefore, a lower flow rate of zero air produces higher concentrations of SO . The T100 usually has a constant flow rate and a constant permeation rate; hence, variations in concentration can be achieved by changing the IZS temperature.
Page 65: Pneumatic Layout With Co Sensor Option
For analyzers without an IZS or external zero air scrubber option, a zero air generator such as the Teledyne Model 701 can be used (Figure 3-16). 3.5.7.2. SPAN GAS A gas specifically mixed to match the chemical composition of the type of gas being...
Page 66: Initial Operation
3.6. INITIAL OPERATION If you are unfamiliar with the T100 theory of operation, we recommend that you read Section 9. For information on navigating the analyzer’s software menus, refer to the menu trees described in Appendix A.1...
Page 67: Startup
Turn on the instrument. The pump and exhaust fan should start immediately. The display will show a momentary splash screen of the Teledyne ML logo and other information during the initialization process while the CPU loads the operating system, the firmware and the configuration data.
Page 68: Table 3-13: Possible Startup Warning Messages – T100 Analyzers W/O Options
Clears the next time successful zero calibration is performed. Clears the next time successful span calibration is performed. Table 3-14 lists brief descriptions of the warning messages that may occur during start up for T100 analyzers with optional second gas options or alarms installed.
Page 69: Table 3-14: Possible Startup Warning Messages – T100 Analyzers With Options
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Getting Started Table 3-14: Possible Startup Warning Messages – T100 Analyzers with Options Message Meaning sensor cell temperature outside of warning limits specified by O2 CELL TEMP WARN O2_CELL_SET variable. On units with IZS options installed: The permeation tube temperature is outside IZS TEMP WARNING of specified limits.
Page 70: Functional Check
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Getting Started 3.6.3. FUNCTIONAL CHECK After the analyzer’s components have warmed up for at least 60 minutes, verify that the software properly supports any hardware options that were installed. For information on navigating through the analyzer’s software menus, refer to the menu trees described in Appendix A.1.
Page 71: Initial Calibration Of The T100
Valve Options installed. Refer to Section 6.4 for instructions for calibrating instruments possessing valve options Note The T100 analyzer has been tested for its ability to reject interference for most sources. See Section 9.1.9 for more information on this topic. 3.7.1. INITIAL CALIBRATION PROCEDURE FOR BASIC ANALYZERS...
Page 72: Figure 3-25: Reporting Range Verification
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Getting Started While these are the default settings for the T100 analyzer, it is recommended that you verify them before proceeding with the calibration procedure, by pressing: SAMPLE RANGE=500.0 PPB SO2= XXXX <TST...
Page 73: Figure 3-26: Dilution Ratio Setup
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Getting Started 3.7.1.2. DILUTION RATIO SETUP If the dilution ratio option is enabled on your T100 and your application involves diluting the sample gas before it enters the analyzer, set the dilution ration as follows: SAMPLE RANGE=500.0 PPB...
Page 74: Figure 3-27: So 2 Span Gas Setting
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Getting Started 3.7.1.3. SET SO SPAN GAS CONCENTRATION Set the expected SO span gas concentration. This should be 80% of the concentration range for which the analyzer’s analog output range is set.
Page 75: Figure 3-28: Zero/Span Calibration Procedure
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Getting Started 3.7.1.4. ZERO/SPAN CALIBRATION To perform the zero/span calibration procedure, press: SAMPLE RANGE=500.0 PPB SO2= XXXX Set the Display to show the STABIL test function. < TST TST > SETUP This function calculates the stability of the SO measurement.
Page 76: Calibration Procedure For The O
IMPORTANT Once you have completed the above set-up procedures, please fill out the Quality Questionnaire that was shipped with your unit and return it to Teledyne ML. This information is vital to our efforts in continuously improving our service and our...
Page 77: Part Ii Operating Instructions
PART II OPERATING INSTRUCTIONS...
Page 78 Teledyne ML - T100 UV Fluorescence SO2 Analyzer Getting Started...
Page 79: Operating Instructions
ENTR button will re-appear. 4.1. OVERVIEW OF OPERATING MODES The T100 software has a variety of operating modes. Most commonly, the analyzer will be operating in SAMPLE mode. In this mode, a continuous read-out of the SO...
Page 80: Sample Mode
Operating Instructions Teledyne ML - T100 UV Fluorescence SO2 Analyzer The Mode field of the front panel display indicates to the user which operating mode the unit is currently running. Besides SAMPLE and SETUP, other modes the analyzer can be operated in are:...
Page 81: Table 4-2: Test Functions Defined
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Operating Instructions Table 4-2: Test Functions Defined DISPLAY PARAMETER UNITS DESCRIPTION The Full Scale limit at which the reporting range of the analyzer’s RANGE RANGE PPB, PPM, UGM & MGM ANALOG OUTPUTS is currently set.
Page 82: Figure 4-2: Viewing T100 Test Functions
Operating Instructions Teledyne ML - T100 UV Fluorescence SO2 Analyzer SAMPLE RANGE=500.00 PPB SO2=XXXX <TST TST> CAL SETUP  RANGE  STABIL   PRES Toggle <TST TST> buttons  to scroll through list of SAMP FL  functions ...
Page 83: Warning Messages
The instrument's A/D circuitry or one of its analog outputs is not calibrated. BOX TEMP WARNING The temperature inside the T100 chassis is outside the specified limits. CANNOT DYN SPAN Remote span calibration failed while the dynamic span feature was set to turned on...
Page 84: Calibration Mode
Operating Instructions Teledyne ML - T100 UV Fluorescence SO2 Analyzer 4.3. CALIBRATION MODE 4.3.1. CALIBRATION FUNCTIONS Pressing the CAL button switches the analyzer into calibration mode. In this mode, the user can calibrate the instrument with the use of calibrated zero or span gases.
Page 85: Setup - Pass: Calibration Password Security
Operating Instructions 4.3.2. SETUP – PASS: CALIBRATION PASSWORD SECURITY The T100 calibration functions may be password protected for to prevent inadvertent adjustments. When the calibration password has been enabled using the PASS menu item found under the Setup Menu (refer to below), the system will prompt the user for a password anytime that CAL, CALZ or CALS is activated.
Page 86: Setup Mode
Operating Instructions Teledyne ML - T100 UV Fluorescence SO2 Analyzer If the calibration password (100) is enabled, the following control button sequence will be required to enter one of the calibration modes: SAMPLE RANGE = 500.0 PPB SO2 =XXX.X < TST TST >...
Page 87: Table 4-5: Secondary Setup Mode Features And Functions
ETUP ASSWORD ECURITY When the T100’s SETUP mode is activated, the instrument will prompt the user to enter a security password. The default password is 818. This allows access to all of the instruments basic functions and operating modes as well as some of its more powerful diagnostic tools and variables.
Page 88: Setup - Cfg: Viewing The Analyzer's Configuration Information
Operating Instructions Teledyne ML - T100 UV Fluorescence SO2 Analyzer 4.5. SETUP – CFG: VIEWING THE ANALYZER’S CONFIGURATION INFORMATION Pressing the CFG button displays the instrument configuration information. This display lists the analyzer model, serial number, firmware revision, software library revision, CPU type and other information.
Page 89: Setup - Clk: Setting The Internal Time-Of-Day Clock
Operating Instructions 4.5.1. SETUP – CLK: SETTING THE INTERNAL TIME-OF-DAY CLOCK The T100 has a built-in clock for the AutoCal timer, Time TEST functions, and time stamps on COM port messages and DAS data entries. To set the time-of-day, press: SAMPLE RANGE = 500.000 PPB...
Page 90: Figure 4-8: Setup - Clock Speed Variable
Operating Instructions Teledyne ML - T100 UV Fluorescence SO2 Analyzer In order to compensate for CPU clocks which run fast or slow, there is a variable to speed up or slow down the clock by a fixed amount every day. To change this variable,...
Page 91: Setup - Rnge: Analog Output Reporting Range Configuration
(Refer to Section 6.9.4.3 and 6.9.4.5). In its basic configuration, the A1 and A2 channels of the T100 output a signal that is proportional to the SO concentration of the sample gas.
Page 92: Physical Range Versus Analog Output Reporting Ranges
Teledyne ML - T100 UV Fluorescence SO2 Analyzer 4.6.2. PHYSICAL RANGE VERSUS ANALOG OUTPUT REPORTING RANGES The entire measurement range of the T100 is 0 – 20,000 ppb, but many applications use only a small part of the analyzer’s full measurement range. This creates two performance challenges: The width of the T100’s physical range can create data resolution problems for most...
Page 93: Reporting Range Modes
Auto range (AUTO) mode gives the analyzer to ability to output data via a low range and high range. When this mode is selected (refer to Section 4.6.6) the T100 will automatically switch between the two ranges dynamically as the concentration value fluctuates.
Page 94: Single Range Mode (Sngl)
Operating Instructions Teledyne ML - T100 UV Fluorescence SO2 Analyzer 4.6.4. SINGLE RANGE MODE (SNGL) The default range mode for the analyzer is single range, in which all analog concentration outputs are set to the same reporting range. This reporting range can be set to any value between 0.1 ppb and 20,000 ppb.
Page 95: Dual Range Mode (Dual)
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Operating Instructions 4.6.5. DUAL RANGE MODE (DUAL) Selecting Dual Range mode allows the A1 and A2 outputs to be configured with different reporting ranges. The analyzer software calls these two ranges low and high.
Page 96: Auto Range Mode (Auto)
Operating Instructions Teledyne ML - T100 UV Fluorescence SO2 Analyzer 4.6.6. AUTO RANGE MODE (AUTO) In AUTO range mode, the analyzer automatically switches the reporting range between two user-defined ranges (low and high). The unit will switch from low range to high range when either the SO concentration exceeds 98% of the low range span.
Page 97: Range Units
0°C and 760 Torr as standard temperature and pressure (STP). Consult your local regulations for the STP used by your agency. Here are the conversion factors from volumetric to mass units used in the T100: : ppb x 1.34 = µg/m...
Page 98: Dilution Ratio (Option)
Operating Instructions Teledyne ML - T100 UV Fluorescence SO2 Analyzer 4.6.8. DILUTION RATIO (OPTION) The dilution ratio is a software option that allows the user to compensate for any dilution of the sample gas before it enters the sample inlet. Once the degree of dilution is known, add an appropriate scaling factor to the analyzer’s SO2 concentration calculation so that...
Page 99: Setup - Vars: Using The Internal Variables
Section 6. 4.7. SETUP – VARS: USING THE INTERNAL VARIABLES The T100 has several-user adjustable software variables, which define certain operational parameters. Usually, these variables are automatically set by the instrument’s firmware, but can be manually re-defined using the VARS menu. Table 4-7 lists all variables that are available within the 818 password protected level.
Page 100: Figure 4-16: Setup - Vars Menu
Operating Instructions Teledyne ML - T100 UV Fluorescence SO2 Analyzer To access and navigate the VARS menu, use the following button sequence. SAMPLE* RANGE = 500.000 PPB SO2 =X.XXX < TST TST > CAL SETUP SAMPLE ENTER SETUP PASS : 818...
Page 101: Setup - Diag: Using The Diagnostics Functions
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Operating Instructions 4.8. SETUP – DIAG: USING THE DIAGNOSTICS FUNCTIONS A series of diagnostic tools is grouped together under the SETUPMOREDIAG menu. As these parameters are dependent on firmware revision (refer to Menu Tree, A- 5, in Appendix A).
Page 102: Accessing The Diagnostic Features
Operating Instructions Teledyne ML - T100 UV Fluorescence SO2 Analyzer 4.8.1. ACCESSING THE DIAGNOSTIC FEATURES To access the DIAG functions press the following buttons: DIAG ANALOG I / O CONFIGURATION SAMPLE RANGE = 500.000 PPB SO2 =XXX.X < TST TST > CAL...
Page 103: Signal I/O
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Operating Instructions 4.8.2. SIGNAL I/O The signal I/O diagnostic mode allows a user to review and change the digital and analog input/output functions of the analyzer. Refer to Appendix A-4 for a complete list of the parameters available for review under this menu.
Page 104: Analog Output Step Test
Operating Instructions Teledyne ML - T100 UV Fluorescence SO2 Analyzer 4.8.3. ANALOG OUTPUT STEP TEST Analog Output is used as a step test to check the accuracy and proper operation of the analog outputs. The test forces all four analog output channels to produce signals ranging from 0% to 100% of the full scale range in 20% increments.
Page 105: Analog I/O Configuration
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Operating Instructions 4.8.4. ANALOG I/O CONFIGURATION Table 6-8 lists the analog I/O functions that are available in the T100. Table 4-9: DIAG - Analog I/O Functions SUB MENU FUNCTION AOUTS CALIBRATED: Shows the status of the analog output calibration (YES/NO) and initiates a calibration of all analog output channels.
Page 106: Table 4-11: Analog Output Current Loop Range
Operating Instructions Teledyne ML - T100 UV Fluorescence SO2 Analyzer The following DC current output limits apply to the current loop modules: Table 4-11: Analog Output Current Loop Range RANGE MINIMUM OUTPUT MAXIMUM OUTPUT 0-20 mA 0 mA 20 mA These are the physical limits of the current loop modules, typical applications use 2-20 or 4-20 mA for the lower and upper limits.
Page 107: Figure 4-20: Diag - Analog I/O Configuration Menu
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Operating Instructions 4.8.4.1. ANALOG OUTPUT SIGNAL TYPE AND RANGE SPAN SELECTION To select an output signal type (DC Voltage or current) and level for one output channel, activate the ANALOG I/O CONFIGURATION MENU from the DIAG Menu (refer...
Page 108: Figure 4-21: Diag - Analog Output Calibration Mode
Operating Instructions Teledyne ML - T100 UV Fluorescence SO2 Analyzer 4.8.4.2. ANALOG OUTPUT CALIBRATION MODE Analog output calibration should to be carried out on first startup of the analyzer (performed in the factory as part of the configuration process) or whenever recalibration is required.
Page 109: Figure 4-22: Diag - Analog Output Calibration Mode - Single Analog Channel
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Operating Instructions To automatically calibrate a single analog channel from the DIAG Menu (refer to Figure 4-17), press: DIAG ANALOG I / O CONFIGURATION EXIT to Return to the main PREV NEXT...
Page 110: Figure 4-23: Diag - Analog Output - Auto Cal Or Manual Cal Selection For Channels
Operating Instructions Teledyne ML - T100 UV Fluorescence SO2 Analyzer To select manual output calibration for a particular channel, access the Analog I/O Configuration from the DIAG Menu (refer to Figure 4-17), then press: DIAG ANALOG I / O CONFIGURATION...
Page 111: Figure 4-24: Setup For Calibrating Analog Outputs
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Operating Instructions 4.8.4.3. MANUAL ANALOG OUTPUT CALIBRATION AND VOLTAGE ADJUSTMENT For highest accuracy, the voltages of the analog outputs can be manually calibrated. Calibration is done through the instrument software with a voltmeter connected across the output terminals (refer to Figure 4-24).
Page 112: Figure 4-25: Analog Output - Voltage Adjustment
Operating Instructions Teledyne ML - T100 UV Fluorescence SO2 Analyzer To make these manual adjustments, the AOUT auto-calibration feature must be turned (refer Section 4.8.4.2). Activate ANALOG CONFIGURATION MENU from the DIAG Menu (refer to Figure 4-17), then press: DIAG...
Page 113: Figure 4-26: Analog Output - Offset Adjustment
This can be achieved in the T100 by defining a zero offset, a small voltage (e.g., 10% of span), which can be added to the signal of individual output...
Page 114: Figure 4-27: Setup For Calibrating Current Outputs
Operating Instructions Teledyne ML - T100 UV Fluorescence SO2 Analyzer 4.8.4.5. CURRENT LOOP OUTPUT ADJUSTMENT A current loop option is available and can be installed as a retrofit for each of the analog outputs of the analyzer (refer to Section 3.4.4). This option converts the DC voltage analog output to a current signal with 0-20 mA output current.
Page 115: Figure 4-28: Analog Output - Zero And Span Value Adjustment For Current Outputs
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Operating Instructions To adjust the zero and span values of the current outputs, activate the ANALOG I/O CONFIGURATION MENU from the DIAG Menu (refer to Figure 4-17), then press: DIAG AIO CONC_OUT_2 CALIBRATED: NO <...
Page 116: Figure 4-29: Diag - Analog Output - Ain Calibration
Operating Instructions Teledyne ML - T100 UV Fluorescence SO2 Analyzer 4.8.4.6. AIN CALIBRATION This is the sub-menu to conduct the analog input calibration. This calibration should only be necessary after major repair such as a replacement of CPU, motherboard or power supplies.
Page 117: Figure 4-30. Diag - Analog Inputs (Option) Configuration Menu
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Operating Instructions To adjust settings for the Analaog Inputs option parameters press: DIAG ANALOG I / O CONFIGURATION PREV NEXT ENTR EXIT DIAG AIO AOUTS CALIBRATED: NO Press SET> to scroll to the first channel.
Page 118: Optic Test
Operating Instructions Teledyne ML - T100 UV Fluorescence SO2 Analyzer 4.8.5. OPTIC TEST The optic test function tests the response of the PMT sensor by turning on an LED located in the cooling block of the PMT (refer to Figure 9-18). The analyzer uses the light emitted from the LED to test its photo-electronic subsystem, including the PMT and the current to voltage converter on the pre-amplifier board.
Page 119: Electrical Test
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Operating Instructions 4.8.6. ELECTRICAL TEST The electrical test function creates a current, which substitutes the PMT signal, and feeds it into the preamplifier board. This signal is generated by circuitry on the pre- amplifier board itself and tests the filtering and amplification functions of that assembly along with the A/D converter on the motherboard.
Page 120: Lamp Calibration
Operating Instructions Teledyne ML - T100 UV Fluorescence SO2 Analyzer 4.8.7. LAMP CALIBRATION An important factor in accurately determining SO concentration is the amount of UV light available to transform the SO into SO * (refer to Section 9.1.1). The T100...
Page 121: Pressure Calibration
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Operating Instructions 4.8.8. PRESSURE CALIBRATION A sensor at the exit of the sample chamber continuously measures the pressure of the sample gas. This data is used to compensate the final SO concentration calculation for changes in atmospheric pressure when the instrument’s TPC feature is turned on (refer...
Page 122: Flow Calibration
Operating Instructions Teledyne ML - T100 UV Fluorescence SO2 Analyzer 4.8.9. FLOW CALIBRATION The flow calibration allows the user to adjust the values of the sample flow rates as they are displayed on the front panel and reported through COM ports to match the actual flow rate measured at the sample inlet.
Page 123: Test Channel Output
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Operating Instructions 4.8.10. TEST CHANNEL OUTPUT When activated, output channel A3 can be used in the standard configuration to report one of the test functions viewable from the SAMPLE mode display. To activate the A3 channel and select a test function, access the Signal I/O from the...
Page 124: Table 4-14: Test Parameters Available For Analog Output A3 (Standard Configuration)
Operating Instructions Teledyne ML - T100 UV Fluorescence SO2 Analyzer Table 4-14: Test Parameters Available for Analog Output A3 (standard configuration) Test Channel Test parameter range NONE Test channel is turned off PMT READING 0-5000 mV UV READING 0-5000 mV...
Page 125: Remote Operation & Advanced Features
5.1. SETUP – COMM: SETTING UP THE ANALYZER’S COMMUNICATION PORTS For remote operation the T100 is equipped with an Ethernet port, a USB port and two serial communication (COMM) ports located on the rear panel (refer to Figure 3-4). Both COMM ports (labeled RS232, which is the COM1 port, and COM2) operate similarly and give the user the ability to communicate with, issue commands to, and receive data from the analyzer through an external computer system or terminal.
Page 126: Machine (Analyzer) Id
Each type of Teledyne ML analyzer is configured with a default ID code. The default ID code for all T100 analyzers is 100. The ID number is only important if more than one analyzer is connected to the same communications channel such as when several analyzers are on the same Ethernet LAN (refer to Section 5.1.2);...
Page 127: Ethernet Configuration
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Remote Operation & Advanced Features SETUP X.X COMMUNICATIONS MENU HESN COM1 COM2 EXIT Toggle these keys to cycle through the ENTR key accepts the available character set: SETUP X. MACHINE ID: 100 ID...
Page 128: Table 5-2: Lan/Internet Default Configuration Properties
The name by which your analyzer will appear when T100 HOST NAME addressed from other computers on the LAN or via the Internet. To change, see Section 5.1.2.3. Do not change the setting for this property unless instructed to by Teledyne ML’s Customer Service personnel.
Page 129: Figure 5-3: Comm - Lan / Internet Manual Configuration
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Remote Operation & Advanced Features Internet Configuration Button Functions SETUP X.X COMMUNICATIONS MENU BUTTON FUNCTION INET COM1 EXIT Location of cursor. Press to cycle through the range of numerals and available characters (“0 – 9” & “ . ”) <CH CH>...
Page 130: Figure 5-4: Comm – Lan / Internet Automatic Configuration
Remote Operation & Advanced Features Teledyne ML - T100 UV Fluorescence SO2 Analyzer 5.1.2.2. CONFIGURING ETHERNET COMMUNICATION USING DYNAMIC HOST CONFIGURATION PROTOCOL (DHCP) 1. Consult with your network administrator to affirm that your network server is running DHCP. 2. Access the Communications Menu as shown in Figure 5-1.
Page 131: Figure 5-5: Comm – Change Hostname
The HOSTNAME is the name by which the analyzer appears on your network. The default name for all Teledyne ML’s T100 analyzers is T100. To change this name (particularly if you have more than one T100 analyzer on your network), access the...
Page 132: Usb Configuration
Modes are listed in the order in which they appear in the SETUP  MORE  COMM  COM[1 OR 2]  MODE menu The default setting for this feature is ON. Do not disable unless instructed to by Teledyne ML’s Customer Service personnel.
Page 133: Figure 5-6: Comm – Enable Hessen Protocol (Example)
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Remote Operation & Advanced Features To select a communication mode for any one of the COMM Ports, such as the following example where HESSEN PROTOCOL mode is enabled, access the COMM Menu (refer to Figure 5-1), then press: SETUP X.X...
Page 134: Comm Port Baud Rate
Remote Operation & Advanced Features Teledyne ML - T100 UV Fluorescence SO2 Analyzer 5.1.5. COMM PORT BAUD RATE To select the baud rate of one of the COMM Ports, access the COMM Menu (refer to Figure 5-1), then press: SETUP X.X...
Page 135: Comm Port Testing
(DAS) that enables the analyzer to store concentration and calibration data as well as a host of diagnostic parameters. The DAS of the T100 can store up to about one million data points, which can, depending on individual configurations, cover days, weeks or months of valuable measurements.
Page 136: Das Structure
DAS structure and configuration, which is briefly described in this section. The T100 is configured with a basic DAS configuration, which is enabled by default. New data channels are also enabled by default but each channel may be turned off for later or occasional use.
Page 137: Table 5-6: Das Data Channel Properties
Data parameters are types of data that may be measured and stored by the DAS. For each Teledyne ML’s analyzer model, the list of available data parameters is different, fully defined and not customizable. Appendix A-5 lists firmware specific data parameters for the T100.
Page 138: Default Das Channels
Users can specify up to 50 parameters per data channel (the T100 provides about 30 parameters). However, the number of parameters and channels is ultimately limited by available memory.
Page 139 Teledyne ML - T100 UV Fluorescence SO2 Analyzer Remote Operation & Advanced Features CALDAT: Logs new slope and offset every time a zero or span calibration is performed. This Data Channel also records the instrument reading just prior to performing a calibration. Note: this Data Channel collects data based on an event (a calibration) rather than a timer.
Page 140: Figure 5-9: Default Das Channels Setup
Remote Operation & Advanced Features Teledyne ML - T100 UV Fluorescence SO2 Analyzer The Channel Properties, Triggering Events and Data Parameters/Functions for these default channels are: PARAMETER: PMTDET MODE: AVG PRECISION: 4 STORE NUM SAMPLES OFF LIST OF CHANNELS PARAMETER: UVDET...
Page 141 Teledyne ML - T100 UV Fluorescence SO2 Analyzer Remote Operation & Advanced Features 5.2.2.1. VIEWING DAS DATA AND SETTINGS DAS data and settings can be viewed on the front panel through the following control button sequence. SAMPLE RANGE = 500.000 PPB SO2 =XXX.X...
Page 142 Remote Operation & Advanced Features Teledyne ML - T100 UV Fluorescence SO2 Analyzer 5.2.2.2. EDITING DAS DATA CHANNELS Although IDAS configuration is most conveniently done through the APICOM remote control program (refer to Section 6.12.2.8), the following illustrations shows how to edit DAS channels using the analyzer’s front panel control buttons.
Page 143 Teledyne ML - T100 UV Fluorescence SO2 Analyzer Remote Operation & Advanced Features When editing the data channels, the top line of the display indicates some of the configuration parameters. For example, the display line: 0) CONC: ATIMER, 4, 800 represents to the following configuration: CHANNEL NUMBER.: 0...
Page 144 Remote Operation & Advanced Features Teledyne ML - T100 UV Fluorescence SO2 Analyzer 5.2.2.3. TRIGGER EVENTS To edit the list of data parameters associated with a specific data channel, refer to the DATA Acquisition Menu (refer to Figure 5-10), then press: Edit Data Channel Menu SETUP X.X...
Page 145 Teledyne ML - T100 UV Fluorescence SO2 Analyzer Remote Operation & Advanced Features 5.2.2.4. EDITING DAS PARAMETERS Data channels can be edited individually from the front panel without affecting other data channels. However, when editing a data channel, such as during adding, deleting or editing parameters, all data for that particular channel will be lost, because the DAS can store only data of one format (number of parameter columns etc.) for any given channel.
Page 146 Remote Operation & Advanced Features Teledyne ML - T100 UV Fluorescence SO2 Analyzer To configure the parameters for a specific data parameter, follow the instructions as shown in Figure 5-14, then press: SETUP X.X 0) PARAM=CONC1, MODE=AVG PREV NEXT DEL EDIT EXIT SETUP X.X...
Page 147 Teledyne ML - T100 UV Fluorescence SO2 Analyzer Remote Operation & Advanced Features 5.2.2.5. SAMPLE PERIOD AND REPORT PERIOD The DAS defines two principal time periods by which sample readings are taken and permanently recorded: SAMPLE PERIOD: Determines how often DAS temporarily records a sample reading of the parameter in volatile memory.
Page 148 Figure 5-16: 5.2.2.6. NUMBER OF RECORDS The number of data records in the T100 is limited to about a cumulative one million data points in all channels (one megabyte of space on the disk-on-module). However, the actual number of records is also limited by the total number of parameters and channels and other settings in the DAS configuration.
Page 149 Teledyne ML - T100 UV Fluorescence SO2 Analyzer Remote Operation & Advanced Features or APICOM manuals. To set the number of records for one channel from the front panel, press SETUP-DAS-EDIT-ENTR and the following control button sequence. Edit Data Channel Menu SETUP X.X...
Page 150 If the Starting Date is in the past, the DAS ignores this setting. 5.2.2.10. DISABLING/ENABLING DATA CHANNELS Data channels can be temporarily disabled, which can reduce the read/write wear on the disk-on-module. The ALL_01 channel of the T100, for example, is disabled by default.
Page 151 Teledyne ML - T100 UV Fluorescence SO2 Analyzer Remote Operation & Advanced Features To disable a data channel, follow the instruction shown in Figure 5-11, then press: Edit Data Channel Menu SETUP X.X 0) CONC: ATIMER, 4032, R Exits to the main...
Page 152 Remote Operation & Advanced Features Teledyne ML - T100 UV Fluorescence SO2 Analyzer 5.2.2.11. HOLDOFF FEATURE The DAS HOLDOFF feature allows to prevent data collection during calibrations and during the DAS_HOLDOFF period enabled and specified in the VARS (refer to Section 6.8).
Page 153: Remote Das Configuration
ML’s P/N 039450000) is included in the APICOM installation file, which can be downloaded at http://www.teledyne-ml.com/software/apicom/. Although Teledyne ML recommends the use of APICOM, the DAS can also be accessed and configured through a terminal emulation program such as HyperTerminal (refer to Figure 5-22).
Page 154: Remote Operation Of The Analyzer
Remote Operation & Advanced Features Teledyne ML - T100 UV Fluorescence SO2 Analyzer Figure 5-22: DAS Configuration Through a Terminal Emulation Program Both procedures are best started by downloading the default DAS configuration, getting familiar with its command structure and syntax conventions, and then altering a copy of the original file offline before uploading the new configuration.
Page 155: Table 5-8: Status Output Pin Assignments
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Remote Operation & Advanced Features COULD DAMAGE INSTRUMENT ATTENTION Most PLC’s have internal provisions for limiting the current that the input will draw from an external device. When connecting to a unit that does not have this feature, an external dropping resistor must be used to limit the current through the transistor output to less than 50 mA.
Page 156: Table 5-9: Control Input Pin Assignments
Remote Operation & Advanced Features Teledyne ML - T100 UV Fluorescence SO2 Analyzer 5.3.1.2. CONTROL INPUTS Control inputs allow the user to remotely initiate ZERO and SPAN calibration modes are provided through a 10-pin connector labeled CONTROL IN on the analyzer’s rear panel.
Page 157: Remote Operation Using The External Serial I/O
5.3.2. REMOTE OPERATION USING THE EXTERNAL SERIAL I/O 5.3.2.1. TERMINAL OPERATING MODES The T100 can be remotely configured, calibrated or queried for stored data through the serial ports. As terminals and computers use different communication schemes, the analyzer supports two communicate modes specifically designed to interface with these two types of devices.
Page 158: Table 5-11: Command Types
Remote Operation & Advanced Features Teledyne ML - T100 UV Fluorescence SO2 Analyzer 5.3.2.3. COMMAND SYNTAX Commands are not case-sensitive and all arguments within one command (i.e. ID numbers, keywords, data values, etc.) must be separated with a space character.
Page 159 Teledyne ML - T100 UV Fluorescence SO2 Analyzer Remote Operation & Advanced Features Boolean expressions are used to specify the value of variables or I/O signals that may assume only two values. They are denoted by the keywords ON and OFF.
Page 160 Once the cable has been connected, check to ensure that the DTE-DCE is in the correct position (refer to Section 3.4.8.3). Also ensure that the T100 COM port is set for a baud rate that is compatible with the modem, which needs to operate with an 8-bit word length with one stop bit.
Page 161 Teledyne ML - T100 UV Fluorescence SO2 Analyzer Remote Operation & Advanced Features To initialize the modem, access the COMM Menu (refer to Figure 5-1), then press: SETUP X.X COMMUNICATIONS MENU Select which COM Port is COM1 COM2 EXIT tested SETUP X.X...
Page 162 Teledyne ML - T100 UV Fluorescence SO2 Analyzer 5.3.2.7. COM PORT PASSWORD SECURITY In order to provide security for remote access of the T100 , a LOGON feature can be enabled to require a password before the instrument will accept commands. This is done by turning on the SECURITY MODE (refer to Section 5.1.4).
Page 163: Additional Communications Documentation
Detailed description of the DAS 028370000 * These documents can be downloaded at http://www.teledyne-ml.com/manuals/. 5.3.4. USING THE T100 WITH A HESSEN PROTOCOL NETWORK 5.3.4.1. GENERAL OVERVIEW OF HESSEN PROTOCOL The Hessen protocol is a Multidrop protocol, in which several remote instruments are connected via a common communications channel to a host computer.
Page 164: Table 5-13: Rs-232 Communication Parameters For Hessen Protocol
Half To change the rest of the COMM port parameters and modes, refer to Section 5.1.4. To change the baud rate of the T100’s COMM ports, refer to Section 5.1.5. IMPORTANT Ensure that the communication parameters of the host computer are also properly set.
Page 165 Remote Operation & Advanced Features 5.3.4.3. ACTIVATING HESSEN PROTOCOL The first step in configuring the T100 to operate over a Hessen protocol network is to activate the Hessen mode for COMM ports and configure the communication parameters for the port(s) appropriately. Access the COMM Menu (refer to Figure 5-1), then press: SETUP X.X...
Page 166 For more specific information about the difference between TYPE 1 and TYPE 2 download the Manual Addendum for Hessen Protocol from Teledyne ML’s web site: http://www.teledyne-ml.com/manuals/index.asp.
Page 167: Table 5-14: T100 Hessen Protocol Response Modes
ID has already been set to 110. There is no need to change this setting. 5.3.4.7. SETTING HESSEN PROTOCOL STATUS FLAGS Teledyne ML’s implementation of Hessen protocols includes a set of status bits that the instrument includes in responses to inform the host computer of its condition. Each bit can be assigned to one operational and warning message flag.
Page 168 Remote Operation & Advanced Features Teledyne ML - T100 UV Fluorescence SO2 Analyzer SAMPLE FLOW WARNING 0001 PMT DET WARNING 0002 UV LAMP WARNING 0002 HVPS WARNING 0004 DARK CAL WARNING 0008 RCELL TEMP WARNING 0010 IZS TEMP WARNING 0020...
Page 169 COMM – Status Flag Bit Assignment Figure 5-32: 5.3.4.8. INSTRUMENT ID CODE Each instrument on a Hessen Protocol network must have a unique ID code. The T100 is programmed with a default ID code of 100. To change this code, refer to Section 5.1.1.
Page 170 Remote Operation & Advanced Features Teledyne ML - T100 UV Fluorescence SO2 Analyzer This page intentionally left blank...
Page 171: Calibration Procedures
This section describes the calibration procedures for the T100. All of the methods described in this section can be initiated and controlled through the COM ports. IMPORTANT If you are using the T100 for US-EPA controlled monitoring, refer to Section 7 for information on the EPA calibration protocol. 6.1. CALIBRATION PREPARATIONS The calibration procedures in this section assume that the analog range and units of measure, range mode, and reporting range have already been selected for the analyzer.
Page 172 Teledyne ML offers an IZS option operating with permeation devices. The accuracy of these devices is about ±5%. Whereas this may be sufficient for quick, daily calibration checks, we strongly recommend using certified SO span gases for accurate calibration.
Page 173: Data Recording Devices
A strip chart recorder, data acquisition system or digital data acquisition system should be used to record data from the T100’s serial or analog outputs. If analog readings are used, the response of the recording system should be checked against a NIST traceable voltage source or meter.
Page 174 Calibration Procedures Teledyne ML - T100 UV Fluorescence SO2 Analyzer MODEL 701 Zero Air Generator Source of SAMPLE Gas MODEL 700 (Remove Gas Dilution during Calibrator calibration) (with Ozone Bench Option) Calibrated Chassis SAMPLE (At high EXHAUST concentration) MODEL 701...
Page 175 Teledyne ML - T100 UV Fluorescence SO2 Analyzer Calibration Procedures SAMPLE RANGE = 500.000 PPB SO2 =XXX.X < TST TST > SETUP This sequence causes the analyzer to prompt for the expected SO span The SO span concentration concentration. values automatically default to 450.0 Conc.
Page 176 Calibration Procedures Teledyne ML - T100 UV Fluorescence SO2 Analyzer SAMPLE RANGE = 500.0 PPB SO2 =XXX.X Set the Display to show the SO2 STB test function. This function calculates the < TST > SETUP stability of the SO measurement SAMPLE RANGE = 500.0 PPB...
Page 177: Manual Calibration Checks
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Calibration Procedures IMPORTANT If the ZERO or SPAN buttons are not displayed during zero or span calibration, the measured concentration value is too different from the expected value and the analyzer does not allow zeroing or spanning the instrument.
Page 178: Manual Calibration With Zero/Span Valves
Calibration Procedures Teledyne ML - T100 UV Fluorescence SO2 Analyzer 6.4. MANUAL CALIBRATION WITH ZERO/SPAN VALVES Zero and Span calibrations using the Zero/Span Valve option are similar to that described in Section 7.2, except that:  Zero air and span gas are supplied to the analyzer through the zero gas and span gas inlets rather than through the sample inlet.
Page 179 Teledyne ML - T100 UV Fluorescence SO2 Analyzer Calibration Procedures span gas STEP TWO: Set the expected SO value: SAMPLE RANGE = 500.000 PPB SO2 =XXX.X < TST TST > SETUP This sequence causes the analyzer to prompt for the...
Page 180 Calibration Procedures Teledyne ML - T100 UV Fluorescence SO2 Analyzer Step Three: Perform the calibration or calibration check according to the following flow chart: SAMPLE RANGE = 500.000 PPB SO2 =XXX.X < TST TST > CALZ CALS SETUP Scroll the display to the STABIL test function.
Page 181: Manual Calibration With Izs Option
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Calibration Procedures 6.5. MANUAL CALIBRATION WITH IZS OPTION effusion rate of the IZS option’s Under the best conditions, the accuracy off the SO permeation tube is about ±5%. This can be subject to significant amounts of drift as the tube ages and the amount of SO contained in the tube is depleted.
Page 182 Calibration Procedures Teledyne ML - T100 UV Fluorescence SO2 Analyzer To perform a manual calibration check of an analyzer with a zero/span valve or IZS Option installed, use the following method: STEP ONE: Connect the sources of Zero Air and Span Gas as shown below.
Page 183 Teledyne ML - T100 UV Fluorescence SO2 Analyzer Calibration Procedures STEP TWO: Perform the zero/span check. SAMPLE RANGE = 500.000 PPB SO2 =XXX.X Scroll to the STABIL test < TST TST > CALZ CALS SETUP function. SAMPLE STABIL=XXX.X PPB SO2 =XXX.X Wait until STABIL <...
Page 184: Manual Calibration In Dual Or Auto Reporting Range Modes
Calibration Procedures Teledyne ML - T100 UV Fluorescence SO2 Analyzer 6.7. MANUAL CALIBRATION IN DUAL OR AUTO REPORTING RANGE MODES When the analyzer is in either Dual or Auto Range modes the user must run a separate calibration procedure for each range. After pressing the CAL, CALZ or CALS buttons...
Page 185: Automatic Calibration (Autocal)
If contact closures are used in conjunction with the analyzer’s AutoCal (refer to Section 6.8) feature and the AutoCal attribute CALIBRATE is enabled, the T100 will not re- calibrate the analyzer until the contact is opened. At this point, the new calibration values will be recorded before the instrument returns to SAMPLE mode.
Page 186: Table 6-4: Example Auto-Cal Sequence
Calibration Procedures Teledyne ML - T100 UV Fluorescence SO2 Analyzer IMPORTANT The CALIBRATE attribute must always be set to OFF for analyzers used in US EPA controlled applications that have IZS option installed. Calibration of instruments used in US EPA related applications should only be performed using external sources of zero air and span gas with an accuracy traceable to EPA or NIST standards and supplied through the analyzer’s sample...
Page 187 Teledyne ML - T100 UV Fluorescence SO2 Analyzer Calibration Procedures To program the sample sequence shown Table 6-4: SAMPLE RANGE = 500.000 PPB SO2 =XXX.X SETUP C.4 STARTING TIME:14:15 < TST TST > CAL CALZ CZLS SETUP <SET SET> EDIT...
Page 188: Calibration Quality
50.0 mV 250.0 mV These values should not be significantly different from the values recorded on the Teledyne ML Final Test and Validation Data sheet that was shipped with your instrument. If they are, refer to troubleshooting in Section 10.
Page 189: Calibration Of Optional Sensors
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Calibration Procedures 6.10. CALIBRATION OF OPTIONAL SENSORS This section presents calibration procedures for the O sensor option and for the CO sensor option. 6.10.1. O SENSOR CALIBRATION Calibration begins with connecting the zero and span gases, then setting the concentration values.
Page 190 Calibration Procedures Teledyne ML - T100 UV Fluorescence SO2 Analyzer 6.10.1.2. SET O SPAN GAS CONCENTRATION Set the expected O span gas concentration. This should be equal to the percent concentration of the O span gas of the selected reporting range (default factory setting = 20.9%; the approximate O content of ambient air).
Page 191 Teledyne ML - T100 UV Fluorescence SO2 Analyzer Calibration Procedures SAMPLE RANGE=50.0 PPM SO2= XX.XX < TST TST > SETUP SETUP X.X PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE EXIT SETUP X.X SECONDARY SETUP MENU COMM VARS DIAG ALRM EXIT SETUP X.X...
Page 192 Calibration Procedures Teledyne ML - T100 UV Fluorescence SO2 Analyzer 6.10.1.4. O ZERO/SPAN CALIBRATION To perform the zero/span calibration procedure: SAMPLE RANGE=50.0 PPM SO2= XX.XX Set the Display to show < TST TST > SETUP the O2 STB test function.
Page 193: Co Sensor Calibration
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Calibration Procedures 6.10.2. CO SENSOR CALIBRATION Calibration begins with connecting the zero and span gases, then setting the concentration values. 6.10.2.1. CO CALIBRATION SETUP Bottled gases are connected as follows VENT here if input...
Page 194 Calibration Procedures Teledyne ML - T100 UV Fluorescence SO2 Analyzer 6.10.2.2. SET CO SPAN GAS CONCENTRATION Set the expected CO span gas concentration. This should be equal to the percent concentration of the CO span gas of the selected reporting range (default factory setting = 12%).
Page 195 Teledyne ML - T100 UV Fluorescence SO2 Analyzer Calibration Procedures 6.10.2.3. ACTIVATE CO SENSOR STABILITY FUNCTION To change the stability test function from SO concentration to the CO sensor output, press: SAMPLE RANGE=50.0 PPM SO2= XX.XX < TST TST >...
Page 196 Calibration Procedures Teledyne ML - T100 UV Fluorescence SO2 Analyzer 6.10.2.4. CO ZERO/SPAN CALIBRATION To perform the zero/span calibration procedure: SAMPLE RANGE=50.0 PPM CO2= XX.XX Set the Display to show < TST TST > SETUP the CO2 STB test function.
Page 197: Epa Protocol Calibration
EPA PROTOCOL CALIBRATION 7.1. CALIBRATION REQUIREMENTS If the T100 is to be used for EPA SLAMS monitoring, it must be calibrated in accordance with the instructions in this section. In order to insure that high quality, accurate measurements are obtained at all times, the T100 must be calibrated prior to use.
Page 198: Table 7-1: Activity Matrix For Calibration Equipment & Supplies
(preferably overnight) before calibration so that it is fully warmed up and its operation has stabilized. During the calibration, the T100 should be in the CAL mode, and therefore sample the test atmosphere through all components used during normal ambient sampling and through as much of the ambient air inlet system as is practicable.
Page 199: Data Recording Device
Either a strip chart recorder, data acquisition system, digital data acquisition system should be used to record the data from the Mode; T100 RS-232 port or analog outputs. If analog readings are being used, the response of that system should be checked against a NIST referenced voltage source or meter.
Page 200: Calibration Frequency
7.1.7. SUMMARY OF QUALITY ASSURANCE CHECKS The following items should be checked on a regularly scheduled basis to assure high quality data from the T100. Refer to Table 7-3 for a summary of activities. Also the QA Handbook should be checked for specific procedures.
Page 201: Level 1 Calibrations Versus Level 2 Checks
Teledyne ML - T100 UV Fluorescence SO2 Analyzer EPA Protocol Calibration Analyzer operational TEST measurements at Weekly visual inspection Adjust or repair as needed settings nominal values 2. T100 in SAMPLE mode Analyzer operational Zero and span within Level 1 zero/span every 2...
Page 202: Table 7-4: Definition Of Level 1 And Level 2 Zero And Span Checks
EPA Protocol Calibration Teledyne ML - T100 UV Fluorescence SO2 Analyzer Table 7-4: Definition of Level 1 and Level 2 Zero and Span Checks (Refer to Section 2.0.9 of Q.A. Handbook for Air Pollution Measurement Systems) LEVEL 1 ZERO AND SPAN CALIBRATION...
Page 203: Zero And Span Checks
All operational adjustments to the T100 should be completed prior to calibration. The following software features must be set to the desired state before calibration.
Page 204: Precision Calibration
EPA Protocol Calibration Teledyne ML - T100 UV Fluorescence SO2 Analyzer  Alternate units: ensure that the ppb units are selected for EPA monitoring. Refer to Section 4.6.7. The analyzer should be calibrated on the same range used for monitoring. If the AUTO range mode is selected, the highest of the ranges will result in the most accurate calibration, and should be used.
Page 205: Special Calibration Requirements For Dual Range Or Auto Range
Teledyne ML - T100 UV Fluorescence SO2 Analyzer EPA Protocol Calibration SAMPLE RANGE = 500.000 PPB SO2 =XXX.X Set the Display to show the STABIL test function. This function calculates the < TST > SETUP stability of the SO measurement SAMPLE STABIL=X.XXX PPB...
Page 206: References
EPA Protocol Calibration Teledyne ML - T100 UV Fluorescence SO2 Analyzer 7.7. REFERENCES 1. Environmental Protection Agency, Title 40, Code of Federal Regulations, Part 50, Appendix A, Section 10.3. 2. Quality Assurance Handbook for Air Pollution Measurement Systems - Volume II, Ambient Air Specific Methods, EPA-600/4-77-027a, 1977.
Page 207: Part Iii Technical Information
PART III TECHNICAL INFORMATION...
Page 208 06807A(DCNxxxx)
Page 209: Instrument Maintenance
INSTRUMENT MAINTENANCE Predictive diagnostic functions including data acquisition, failure warnings and alarms built into the analyzer allow the user to determine when repairs are necessary without performing unnecessary, preventative maintenance procedures. There is, however, a minimal number of simple procedures that, when performed regularly, will ensure that the analyzer continues to operate accurately and reliably over its lifetime.
Page 210 This page intentinally left blank. 06807A(DCNxxxx)
Page 211: Maintenance Schedule
These Items are required to maintain full warranty; all other items are strongly recommended. A pump rebuild kit is available from Teledyne ML’s Customer Service including all instructions and required parts (refer to Appendix B for part numbers). Replace desiccant bags each time the inspection plate for the sensor assembly is removed.
Page 212 TELEDYNE ML Instrument Maintenance Technical Manual - T100 UV Fluorescence SO2 Analyzer This page intentionally left blank. 06807A(DCNxxxx)
Page 213: Predictive Diagnostics
The analyzer’s test functions can be used to predict failures by looking at trends in their values (refer to Table 8-2) and by comparing them values recorded for them at the factory and recorded on the T100 Final Test and Validation Data Form (Teledyne ML P/N 04551) that was shipped with your analyzer.
Page 214: Maintenance Procedures
Instrument Maintenance Teledyne ML - T100 UV Fluorescence SO2 Analyzer 8.3. MAINTENANCE PROCEDURES The following procedures need to be performed regularly as part of the standard maintenance of the T100. 8.3.1. CHANGING THE SAMPLE PARTICULATE FILTER The particulate filter should be inspected often for signs of plugging or excess dirt. It should be replaced according to the service interval in Table 8-1 even without obvious signs of dirt.
Page 215: Changing The Izs Permeation Tube
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Instrument Maintenance 4. Replace the filter element, carefully centering it in the bottom of the holder. 5. Re-install the PTFE O-ring with the notches facing up, the glass cover, then screw on the hold-down ring and hand-tighten the assembly. Inspect the (visible) seal between the edge of the glass window and the O-ring to assure proper gas tightness.
Page 216: Changing The Critical Flow Orifice
A critical flow orifice, located on the exhaust manifold maintains the proper flow rate of gas through the T100 analyzer. Refer to section 10.3.2.1 for a detailed description of its functionality and location. Despite the fact this this device is protected by sintered...
Page 217: Checking For Light Leaks
12. Perform a leak check (refer to Section 8.3.6). 8.3.5. CHECKING FOR LIGHT LEAKS When re-assembled after maintenance, repair or improper operation, the T100 can develop small leaks around the PMT, allowing stray light from the analyzer surroundings into the PMT housing. To find light leaks, follow the below procedures:...
Page 218: Detailed Pressure Leak Check
7. If tubing was changed, carry out a leak check (refer to Section 8.3.6). 8.3.6. DETAILED PRESSURE LEAK CHECK Obtain a leak checker similar to Teledyne ML P/N 01960, which contains a small pump, shut-off valve, and pressure gauge to create both over-pressure and vacuum.
Page 219: Performing A Sample Flow Check
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Instrument Maintenance 8.3.7. PERFORMING A SAMPLE FLOW CHECK IMPORTANT Use a separate, calibrated flow meter capable of measuring flows between 0 and 1000 cm³/min to measure the gas flow rate though the analyzer. For this procedure, do not refer to the built in flow measurement shown in the front panel display screen.
Page 220: Figure 8-4: Hydrocarbon Scrubber Leak Check Setup
Do not pull the vacuum through the scrubber. 8. Close the shut-off valve. 9. Wait 5 minutes. If the gauge pressure drops >1 psi within 5 minutes, then the hydrocarbon scrubber has an internal leak and must be replaced. Contact Teledyne ML’s Customer Service. 06807A(DCNxxxx)
Page 221: Theory Of Operation
190 nm-230 nm. This reaction is a two-step process. The first stage (Equation 9-1) occurs when SO molecules are struck by photons of the appropriate ultraviolet wavelength. In the case of the T100, a band pass filter between the 06807A(DCNxxxx)
Page 222: Figure 9-1: Uv Absorption
Theory Of Operation Teledyne ML - T100 UV Fluorescence SO2 Analyzer source of the UV light and the affected gas limits the wavelength of the light to approximately 214 nm. The SO molecules absorbs some of energy from the UV light causing one of the electrons of each of the affected molecules to move to a higher energy orbital state.
Page 223 Teledyne ML - T100 UV Fluorescence SO2 Analyzer Theory Of Operation second stage of this reaction occurs after the SO reaches its excited state (SO Because the The system will seek the lowest available stable energy state, the SO molecule quickly returns to its ground state (Equation 10-3) by giving off the excess energy in the form of a photon (h).
Page 224: The Uv Light Path
SO in the sample gas. 9.1.2. THE UV LIGHT PATH The optical design of the T100’s sample chamber optimizes the fluorescent reaction between SO and UV Light (refer to Figure 9-2) and assure that only UV light resulting...
Page 225: Uv Source Lamp
Figure 9-2: UV Light Path 9.1.3. UV SOURCE LAMP The source of excitation UV light for the T100 is a low pressure zinc-vapor lamp. An AC voltage heats up and vaporizes zinc contained in the lamp element creating a light- producing plasma arc.
Page 226: The Reference Detector
PMT and can change over time as these components age. To account for these offsets the T100 includes a shutter, located between the UV Lamp and the source filter that periodically cuts off the UV light from the sample chamber.
Page 227: Optical Filters
The PMT offset is stored as and viewable via the front panel as the test function DRK PMT. 9.1.7. OPTICAL FILTERS The T100 analyzer uses two stages of optical filters to enhance performance. The first stage conditions the UV light used to excite the SO...
Page 228: Figure 9-5: Pmt Optical Filter Bandwidth
Teledyne ML - T100 UV Fluorescence SO2 Analyzer 9.1.7.2. PMT OPTICAL FILTER The PMT used in the T100 reacts to a wide spectrum of light which includes much of the visible spectrum and most of the UV spectrum. Even though the 214 nm light used...
Page 229: Optical Lenses
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Theory Of Operation 9.1.8. OPTICAL LENSES Two optical lenses are used to focus and optimize the path of light through the sample chamber. If source UV is unfocused, PMT When source UV is focused, PMT...
Page 230: Measurement Interferences
UV light. While this can be a significant problem for some analyzers, the design of the T100 is very tolerant of variations in sample gas flow rate and therefore does not suffer from this type of interference.
Page 231: Oxygen (O ) Sensor Theory Of Operation
9.2.1. PARAMAGNETIC MEASUREMENT OF O The oxygen sensor used in the T100 utilizes the fact that oxygen is attracted into strong magnetic field while most other gases are not, to obtain fast, accurate oxygen measurements.
Page 232: O 2 Sensor Operation Within The T100 Analyzer
Theory Of Operation Teledyne ML - T100 UV Fluorescence SO2 Analyzer Figure 9-7: Oxygen Sensor - Theory of Operation 9.2.2. O SENSOR OPERATION WITHIN THE T100 ANALYZER The oxygen sensor option is transparently integrated into the core analyzer operation. All functions can be viewed or accessed through the front panel display, just like the functions for SO ...
Page 233: Carbon Dioxide
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Theory Of Operation 9.3. CARBON DIOXIDE (CO ) SENSOR THEORY OF OPERATION The CO sensor probe measures the concentration of carbon dioxde in the sample gas; a Logic PCA conditions the probe output and issues a 0-5 VDC signal to the analyzer’s...
Page 234: Operation Within The T100 Analyzer
Theory Of Operation Teledyne ML - T100 UV Fluorescence SO2 Analyzer 9.3.2. CO OPERATION WITHIN THE T100 ANALYZER The CO2 sensor option is transparently integrated into the core analyzer operation. All functions can be viewed or accessed through the front panel display, just like the functions for SO ...
Page 235: Pneumatic Operation
In this manual vacuum readings are given in inches of mercury absolute pressure (in-Hg-A), i.e. indicate an absolute pressure referenced against zero (a perfect vacuum). 9.4.1. SAMPLE GAS FLOW The Flow of gas through the T100 UV Fluorescence SO Analyzer is created by a small internal pump that pulls air though the instrument.
Page 236: Flow Rate Control
Teledyne ML - T100 UV Fluorescence SO2 Analyzer 9.4.2. FLOW RATE CONTROL The T100 uses a special flow control assembly located in the exhaust vacuum manifold (refer to Figure 9-10) to maintain a constant flow rate of the sample gas through the instrument.
Page 237: Hydrocarbon Scrubber (Kicker)
T100 Hydrocarbon Scrubber (Kicker) In the T100 some of the cleaned air from the inner tube is returned to be used as the purge gas in the outer tube (refer to Figure 9-12). This means that when the analyzer is first started, the concentration gradient between the inner and outer tubes is not very large and the scrubber’s efficiency is relatively low.
Page 238: Pneumatic Sensors
Teledyne ML - T100 UV Fluorescence SO2 Analyzer 9.4.4. PNEUMATIC SENSORS The T100 uses two pneumatic sensors to verify gas streams. These sensors are located on a printed circuit assembly, called the pneumatic pressure/flow sensor board. The flow simultaneously enters the sample pressure sensor and the flow sensor from the outlet of the reaction cell.
Page 239: Electronic Operation
The core of the analyzer is a microcomputer that controls various internal processes, interprets data, makes calculations, and reports results using specialized firmware developed by Teledyne ML. It communicates with the user as well as receives data from and issues commands to a variety of peripheral devices through a separate printed circuit assembly to which the CPU is mounted: the motherboard.
Page 240 CPU and the analyzer’s other major components. Concentration data of the T100 are generated by the Photo Multiplier Tube (PMT), which produces an analog current signal corresponding to the brightness of the fluorescence reaction in the sample chamber.
Page 241: Cpu
The DOM is a 44-pin IDE flash chip with storage capacity to 256 MB. It is used to store the computer’s operating system, the Teledyne ML firmware, and most of the operational data generated by the analyzer’s internal data acquisition system (DAS).
Page 242: Sensor Module
Theory Of Operation Teledyne ML - T100 UV Fluorescence SO2 Analyzer 9.5.2. SENSOR MODULE Electronically, the T100 sensor module is a group of components that: create the UV light that initiates the fluorescence reaction between SO and O ; sense the intensity of that fluorescence;...
Page 243 Teledyne ML - T100 UV Fluorescence SO2 Analyzer Theory Of Operation 9.5.2.1. SAMPLE CHAMBER The main electronic components of the sample chamber are the reference detector (refer to Section 9.1.4); the UV Lamp (refer to Section 9.1.3) and its electronically operated shutter (refer to Section 9.1.6);...
Page 244: Photo Multiplier Tube (Pmt)
Theory Of Operation Teledyne ML - T100 UV Fluorescence SO2 Analyzer 9.5.3. PHOTO MULTIPLIER TUBE (PMT) The T100 uses a photo multiplier tube (PMT) to detect the amount of fluorescence created by the SO and O reaction in the sample chamber.
Page 245: Figure 9-18: Basic Pmt Design
(dark noise). The gain voltage of the PMT used in the T100 is usually set between 450 V and 800 V. This parameter is viewable through the front panel as test function HVPS (refer to Section 4.2.1).
Page 246: Pmt Cooling System
DC current is applied. The heat is pumped at a rate proportional to the amount of current applied. In the T100 the TEC is physically attached to a cold block that absorbs heat directly from the PMT and a heat sink that is cooled by moving air (refer to Figure 9-19).
Page 247: Pmt Preamplifier
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Theory Of Operation 9.5.4.2. TEC CONTROL BOARD The TEC control printed circuit assembly is located ion the sensor housing assembly, under the slanted shroud, next to the cooling fins and directly above the cooling fan.
Page 248 Theory Of Operation Teledyne ML - T100 UV Fluorescence SO2 Analyzer O Test Control PMT Preamp PCA From CPU O-Test Generator PMT Fine Coarse Gain Set Gain Set (Rotary Switch) (Rotary O Test Switch) PMT HVPS Drive Voltage Converter Motherboar...
Page 249: Pneumatic Sensor Board
Section 4.8.5 for instructions on performing this test. 9.5.6. PNEUMATIC SENSOR BOARD The flow and pressure sensors of the T100 are located on a printed circuit assembly just behind the PMT sensor. Refer to Section 10.6.15 on how to test this assembly. The signals of this board are supplied to the motherboard for further signal processing.
Page 250: Status Leds & Watch Dog Circuitry
Theory Of Operation Teledyne ML - T100 UV Fluorescence SO2 Analyzer 9.5.8. STATUS LEDS & WATCH DOG CIRCUITRY IZS Option Permeation Tube Heater Dark Shutter Zero/Span and IZS Options Zero/Span Valve Zero/Span and IZS Options Sample/CAL Valve Sample Chamber Heater...
Page 251: Motherboard
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Theory Of Operation As a safety measure, special circuitry on the relay board watches the status of LED D1. Should this LED ever stay ON or OFF for 30 seconds, indicating that the CPU or I bus has stopped functioning, the Watchdog Circuit will automatically shut of all valves as well as turn off the UV Source(s) and all heaters.
Page 252: Analog Outputs
Theory Of Operation Teledyne ML - T100 UV Fluorescence SO2 Analyzer This measurement is stored in the analyzer. Memory as the test function PMT TEMP and is viewable as a test function (refer to Section 4.2.1) through the analyzer’s front panel.
Page 253: External Digital I/O
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Theory Of Operation In its standard configuration, the analyzer comes with all four of these channels set up to output a DC voltage. However, 4-20mA current loop drivers can be purchased for the first two of these outputs (A1 and A2).
Page 254: Figure 9-22: Power Distribution Block Diagram
Theory Of Operation Teledyne ML - T100 UV Fluorescence SO2 Analyzer WARNING Should the power circuit breaker trip, correct the condition causing this situation before turning the analyzer back on. ON/OFF Touchscreen SWITCH AC POWER Chassis Control ENTRANCE Cooling Cooling...
Page 255: Front Panel/Display Interface
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Theory Of Operation 9.6. FRONT PANEL/DISPLAY INTERFACE Users can input data and receive information directly through the front panel touch- screen display. The LCD display is controlled directly by the CPU board. The touchscreen is interfaced to the CPU by means of a touchscreen controller that connects to the CPU via the internal USB bus and emulates a computer mouse.
Page 256: Software Operation
Unlike other analyzers that average the sensor output signal over a fixed time period, the T100 calculates averages over a set number of samples where each sample is 1 second. During operation, the software automatically switches between two filters of different lengths based on the conditions at hand.
Page 257: Calibration - Slope And Offset
As explained in the theory of operations (refer to Section 9) changes in temperature can significantly affect the amount of fluoresced UV light generated in the instruments sample chamber. To negate this effect the T100 maintains the sample gas at a stable, raised temperature.
Page 258: Internal Data Acquisition System (Das)
The DAS has a consistent user interface in all Teledyne ML instruments. New data parameters and triggering events can be added to the instrument as needed.
Page 259: Troubleshooting & Repair
Remove the locking screw located at the right-hand side of the front panel. 10.1. GENERAL TROUBLESHOOTING The T100 has been designed so that problems can be rapidly detected, evaluated and repaired. During operation, it continuously performs diagnostic tests and provides the...
Page 260: Fault Diagnostics With Warning Messages
Troubleshooting & Repair Teledyne ML - T100 UV Fluorescence SO2 Analyzer A systematic approach to troubleshooting will generally consist of the following five steps: 1. Note any WARNING MESSAGES and take corrective action as necessary. 2. Examine the values of all TEST functions and compare them to factory values. Note any major deviations from the factory values and take corrective action.
Page 261 Teledyne ML - T100 UV Fluorescence SO2 Analyzer Troubleshooting & Repair The analyzer also issues a message via the serial port(s). 06807A(DCNxxxx)
Page 262: Figure 10-1: Viewing And Clearing Warning Messages
Troubleshooting & Repair Teledyne ML - T100 UV Fluorescence SO2 Analyzer To view or clear a warning message press: SAMPLE RANGE = 500.0 PPB SO2 =XXX.X In WARNING mode, <TST TST> keys replaced with TEST key. TEST SETUP Pressing TEST switches to...
Page 263 Teledyne ML - T100 UV Fluorescence SO2 Analyzer Troubleshooting & Repair Warning Message Fault Condition Possible Causes Failed PMT PMT DET WARNING PMT detector output is > Malfunctioning PMR preamp board 4995 mV A/D converter circuitry failure Bad PMT thermo-electric cooler...
Page 264: Fault Diagnosis With Test Functions
Troubleshooting & Repair Teledyne ML - T100 UV Fluorescence SO2 Analyzer 10.1.2. FAULT DIAGNOSIS WITH TEST FUNCTIONS Besides being useful as predictive diagnostic tools, the TEST functions, viewable from the front panel, can be used to isolate and identify many operational problems when combined with a thorough understanding of the analyzer’s theory of operation (refer to...
Page 265: Using The Diagnostic Signal I/O Functions
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Troubleshooting & Repair TEST NOMINAL VALUE(S) POSSIBLE CAUSE(S) FUNCTION The current output of the UV reference detector divided by the reading stored in the CPU’s memory from the last time a UV Lamp calibration was performed. Out of range...
Page 266: Figure 10-2: Example Of Signal I/O Function
Troubleshooting & Repair Teledyne ML - T100 UV Fluorescence SO2 Analyzer SAMPLE RANGE = 500.000 PPB SO2 =XXX.X < TST TST > CAL SETUP SAMPLE ENTER SETUP PASS : 818 ENTR EXIT PRIMARY SETUP MENU SETUP X.X CFG DAS RNGE PASS CLK...
Page 267: Status Leds
CPU is running the main program. After power-up, DS5 should flash on and off about once per second. If characters are written to the front panel display but DS5 does not flash then the program files have become corrupted. Contact Teledyne ML’s Customer Service department.
Page 268: Relay Board Status Leds
Troubleshooting & Repair Teledyne ML - T100 UV Fluorescence SO2 Analyzer 10.2.3. RELAY BOARD STATUS LEDS The most important status LED on the relay board is the red I C Bus watch-dog LED, labeled D1 (or W/D), which indicates the health of the I C communications bus.
Page 269: High Flow
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Troubleshooting & Repair To check the actual sample flow, disconnect the sample tube from the sample inlet on the rear panel of the instrument. Ensure that the unit is in basic SAMPLE mode. Place a finger over the inlet and see if it gets sucked in by the vacuum or, more properly, use a flow meter to measure the actual flow.
Page 270: Unstable Zero And Span
Check for leaks in the pneumatic systems as described in Section 8.3.6. Consider pneumatic components in the gas delivery system outside the T100 such as a change in zero air source (ambient air leaking into zero air line or a worn-out zero air scrubber) or a change in the span gas concentration due to zero air or ambient air leaking into the span gas line.
Page 271: Inability To Zero - No Zero Button
Check to ensure that there is no ambient air leaking into the zero air line. Check for leaks in the pneumatic systems as described in Section 8.3.6. 10.4.6. NON-LINEAR RESPONSE The T100 was factory calibrated and should be linear to within 1% of full scale. Common causes for non-linearity are: ...
Page 272: Other Performance Problems
Troubleshooting & Repair Teledyne ML - T100 UV Fluorescence SO2 Analyzer 10.5. OTHER PERFORMANCE PROBLEMS Dynamic problems (i.e. problems which only manifest themselves when the analyzer is monitoring sample gas) can be the most difficult and time consuming to isolate and resolve.
Page 273: Subsystem Checkout
10.6.1. AC POWER CONFIGURATION The T100 digital electronic systems will operate with any of the specified power regimes. As long as instrument is connected to 100-120 VAC or 220-240 VAC at either 50 or 60 Hz it will turn on and after about 30 seconds show a front panel display. Internally, the status LEDs located on the Motherboard, the Relay PCA and the CPU should turn on as soon as the power is supplied.
Page 274: Dc Power Supply
Location of Relay Board Power Configuration Jumper AC Configuration of the pump is accomplished via an in-line, hard wired, set of connections. Call Teledyne ML’s Customer Service Department for more information. 10.6.2. DC POWER SUPPLY If you have determined that the analyzer’s AC main power is working, but the unit is still not operating properly, there may be a problem with one of the instrument’s switching...
Page 275: I 2 C Bus
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Troubleshooting & Repair Table 10-5: DC Power Supply Acceptable Levels CHECK RELAY BOARD TEST POINTS POWER VOLTAGE FROM TEST POINT TO TEST POINT MIN V MAX V SUPPLY NAME NAME DGND +4.80 +5.25...
Page 276: Relay Board
Troubleshooting & Repair Teledyne ML - T100 UV Fluorescence SO2 Analyzer 10.6.6. RELAY BOARD The relay board circuit can most easily be checked by observing the condition of its status LEDs as described in Section 10.2, and the associated output when toggled on and off through the SIGNAL I/O function in the DIAG menu, refer to Section 4.8.2.
Page 277: Table 10-7: Analog Output Test Function - Nominal Values
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Troubleshooting & Repair 10.6.7.2. ANALOG OUTPUT VOLTAGES To verify that the analog outputs are working properly, connect a voltmeter to the output in question and perform an analog output step test as described in Section 4.8.3.
Page 278: Cpu
CONTROL IN connector. The instrument should switch from SAMPLE mode to SPAN CAL R mode. In each case, the T100 should return to SAMPLE mode when the jumper is removed. 10.6.8. CPU There are two major types of CPU board failures, a complete failure and a failure associated with the Disk-On-Module (DOM).
Page 279  Check the correct position of the DTE/DCE switch as described in Section 3.4.8.3.  Check the correct setup command (refer to Section 5.3.2.6).  Verify that the Ready to Send (RTS) signal is at logic high. The T100 sets Pin 7 (RTS) to greater than 3 volts to enable modem transmission.
Page 280: Shutter System
Troubleshooting & Repair Teledyne ML - T100 UV Fluorescence SO2 Analyzer 10.6.10. SHUTTER SYSTEM To check the functionality of the UV light Shutter by manually activating it: SAMPLE RANGE = 500.000 PPB SO2 =XXX.X DIAG I / O JUMP TO: 01 <...
Page 281: Pmt Temperature Control Pca
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Troubleshooting & Repair 10.6.13. PMT TEMPERATURE CONTROL PCA The TEC control printed circuit assembly is located on the sensor housing assembly, under the slanted shroud, next to the cooling fins and directly above the cooling fan.
Page 282: Pneumatic Sensor Assembly
Troubleshooting & Repair Teledyne ML - T100 UV Fluorescence SO2 Analyzer 7. Check the voltages between the pairs of pins listed in Table 10-9. The result for each pair should be equal and approximately 10% of the reading level recorded in Step 1.
Page 283: Box Temperature
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Troubleshooting & Repair  Check for the physical presence of the valves or the IZS option.  Check that a working perm-tube is installed in the IZS oven assembly.  Check front panel for correct software configuration. When the instrument is in SAMPLE mode, the front panel display should show CALS and CALZ buttons in the second line of the display.
Page 284: Repair Procedures
Troubleshooting & Repair Teledyne ML - T100 UV Fluorescence SO2 Analyzer 10.7. REPAIR PROCEDURES This section contains some procedures that may need to be performed when a major component of the analyzer requires repair or replacement. COULD DAMAGE INSTRUMENT ATTENTION Servicing of circuit components requires electrostatic discharge protection, i.e.
Page 285: Sensor Module Repair & Cleaning
Sensor Module Wiring and Pneumatic Fittings IMPORTANT After any repair or service has been performed on the sensor module, the T100 should be allowed to warm up for 60 minutes. Always perform a leak check (refer to Section 8.3.6) and calibrate the analyzer (refer to Section 6) before placing it back in service.
Page 286 Troubleshooting & Repair Teledyne ML - T100 UV Fluorescence SO2 Analyzer 1. Turn off the instrument power. 2. Open the top cover of the instrument:  Remove the set screw located in the top, center of the rear panel.  Remove the screws fastening the top cover to the unit (four per side).
Page 287 Teledyne ML - T100 UV Fluorescence SO2 Analyzer Troubleshooting & Repair 10.7.2.2. CLEANING THE SAMPLE CHAMBER IMPORTANT The sample chamber should only be opened or cleaned on instructions from the Teledyne ML customer service department. Be careful not to leave thumbprints on the interior of the sample chamber. The various oils that make up fingerprints fluoresce brightly under UV light and will significantly affect the accuracy of the analyzer’s SO...
Page 288 Troubleshooting & Repair Teledyne ML - T100 UV Fluorescence SO2 Analyzer 10.7.2.3. CLEANING THE PMT LENS AND PMT FILTER The sample chamber should only be opened or cleaned on instructions from IMPORTANT the Teledyne ML Customer Service Department. Be careful not to leave thumbprints on the interior of the sample chamber. The various oils that make up fingerprints fluoresce brightly under UV light and will significantly affect the accuracy of the analyzer’s SO...
Page 289: Figure 10-10: Uv Lens Housing / Filter Housing
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Troubleshooting & Repair 2. Remove the sample chamber from the PMT lens and filter housing by unscrewing the 4 hex screws that fasten the chamber to the housing. 3. Remove the four lens cover screws.
Page 290 13. Reinstall the sensor module into the T100. 14. Close the instrument. 15. Turn the T100 on and let it warm up for 60 minutes. 16. Perform a leak check (refer to Section 8.3.6). 17. Calibrate the analyzer (refer to Section 6).
Page 291: Figure 10-12: Disassembling The Shutter Assembly
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Troubleshooting & Repair Figure 10-12: Disassembling the Shutter Assembly 6. Carefully remove the UV filter. 7. Install the UV filter. 8. Handle carefully and never touch the filter’s surface. 9. UV filter’s wider ring side should be facing out.
Page 292: Figure 10-13: Shutter Assembly
Troubleshooting & Repair Teledyne ML - T100 UV Fluorescence SO2 Analyzer output. Lamp Positioning – The UV output level of the lamp is not even across the entire length of the lamp. Some portions of the lamp shine slightly more brightly than others. At the factory the position of the UV lamp is adjusted to optimize the amount of UV light shining through the UV filter/lens and into the reaction cell.
Page 293: Figure 10-14. Uv Lamp Adjustment
Teledyne ML - T100 UV Fluorescence SO2 Analyzer Troubleshooting & Repair 1. Set the analyzer display to show the signal I/O function, UVLAMP_SIGNAL (refer to Section 10.1.3). UVLAMP_SIGNAL is function 33. 2. Slightly loosen the large brass thumbscrew located on the shutter housing (refer to Figure 10-14) so that the lamp can be moved.
Page 294: Figure 10-15: Location Of Uv Reference Detector Potentiometer
Troubleshooting & Repair Teledyne ML - T100 UV Fluorescence SO2 Analyzer Figure 10-15: Location of UV Reference Detector Potentiometer 5. Finger tighten the thumbscrew. CAUTION GENERAL SAFETY HAZARD DO NOT over tighten the thumbscrew, as over-tightening can cause breakage to the lamp and consequently release mercury into the area.
Page 295 Teledyne ML - T100 UV Fluorescence SO2 Analyzer Troubleshooting & Repair 7. Tighten the two UV lamp bracket screws, but leave the brass thumb screw un- tightened. 8. Connect the new UV lamp to the power supply. 9. Turn the instrument on and perform the UV adjustment procedure as defined in section 10.7.2.5.
Page 296: Figure 10-16: Pmt Assembly - Exploded View
Troubleshooting & Repair Teledyne ML - T100 UV Fluorescence SO2 Analyzer PMT Housing End Plate This is the entry to the PMT Exchange PMT Output Connector PMT Preamp PCA PMT Power Supply High voltage Power Supply & Aux. Signal (HVPS)
Page 297 Teledyne ML - T100 UV Fluorescence SO2 Analyzer Troubleshooting & Repair  Because the threads of the plastic screws are easily damaged it is highly recommended to use new screws when reassembling the unit. 9. Carefully take out the assembly consisting of the HVPS, the gasket and the PMT.
Page 298: Figure 10-17: Pre-Amplifier Board (Preamp Pca) Layout
Troubleshooting & Repair Teledyne ML - T100 UV Fluorescence SO2 Analyzer 20. Perform a leak check the system. 21. Power up the analyzer and verify the basic operation of the analyzer using the ETEST and OTEST features (refer to Section 6.9.5 and 6.9.6) or by measuring calibrated zero and span gases.
Page 299 Teledyne ML - T100 UV Fluorescence SO2 Analyzer Troubleshooting & Repair 9. HVPS fine adjustment switch (Range 0-9, then A-F). 10. Gain adjustment potentiometer (Full scale is 10 to 12 turns). 11. Set the HVPS coarse adjustment to its minimum setting (0).
Page 300: Frequently Asked Questions (Faqs)
-The analog outputs of the T100 can be displayed on my data logger even if manually adjusted to compensate for either or both of these effects, refer to 4.8.4.4;...
Page 301: Technical Assistance
10.9. TECHNICAL ASSISTANCE If this manual and its trouble-shooting / repair sections do not solve your problems, technical assistance may be obtained from Teledyne Monitor Labs, Inc., Customer Service, 35 Inverness Drive East, Englewood, CO 80112. Phone: 1-800-846-6062. Fax: 1-303-799-4853. Email: tml_support@teledyne.com...
Page 302 Troubleshooting & Repair Teledyne ML - T100 UV Fluorescence SO2 Analyzer This page intentionally left blank 06807A(DCNxxxx)
Page 303: A Primer On Electro-Static Discharge
A Primer on Electro-Static Discharge A PRIMER ON ELECTRO-STATIC DISCHARGE Teledyne ML considers the prevention of damage caused by the discharge of static electricity to be extremely important part of making sure that your analyzer continues to provide reliable service for a long time. This section describes how static electricity occurs, why it is so dangerous to electronic components and assemblies as well as how to prevent that damage from occurring.
Page 304: How Electro-Static Charges Cause Damage
or static. The most common example of triboelectric charging happens when someone wearing leather or rubber soled shoes walks across a nylon carpet or linoleum tiled floor. With each step, electrons change places and the resulting electro-static charge builds up, quickly reaching significant levels.
Page 305: Common Myths About Esd Damage
Schottky TTL 2500 Potentially damaging electro-static discharges can occur:  Any time a charged surface (including the human body) discharges to a device. Even simple contact of a finger to the leads of a sensitive device or assembly can allow enough discharge to cause damage.
Page 306: Basic Principles Of Static Control
are still trapped and can still build to high enough levels to cause damage when they are discharged. A charge can be induced onto the conductive surface and/or discharge triggered in the presence of a charged field such as a large static charge clinging to the surface of a nylon jacket of someone walking up to a workbench.
Page 307: Basic Anti-Esd Procedures For Analyzer Repair And Maintenance
 Simply touching a grounded piece of metal is insufficient. While this may temporarily bleed off static charges present at the time, once you stop touching the grounded metal new static charges will immediately begin to re-build. In some conditions, a charge large enough to damage a component can rebuild in just a few seconds.
Page 308: Working At An Anti-Esd Work Bench
11.5.3. TRANSFERRING COMPONENTS FROM RACK TO BENCH AND BACK When transferring a sensitive device from an installed Teledyne ML analyzer to an Anti- ESD workbench or back: 1. Follow the instructions listed above for working at the instrument rack and workstation.
Page 309: Opening Shipments From Teledyne Ml's Customer Service
SERVICE Packing materials such as bubble pack and Styrofoam pellets are extremely efficient generators of static electric charges. To prevent damage from ESD, Teledyne ML ships all electronic components and assemblies in properly sealed anti-ESD containers. Static charges will build up on the outer surface of the anti-ESD container during shipping as the packing materials vibrate and rub against each other.
Page 310: Packing Components For Return To Teledyne Ml'scustomer Service
11.5.5. PACKING COMPONENTS FOR RETURN TO TELEDYNE ML’S CUSTOMER SERVICE Always pack electronic components and assemblies to be sent to Teledyne ML’s Customer Service in anti-ESD bins, tubes or bags. WARNING  DO NOT use pink-poly bags.  NEVER allow any standard plastic packaging materials to touch the electronic component/assembly directly.
Page 311: Glossary
(Mbps) 100Base-T same as 10BaseT except ten times faster (100 Mbps) APICOM name of a remote control program offered by Teledyne-API to its customers ASSY Assembly Code-Activated Switch Corona Discharge, a frequently luminous discharge, at the surface of a conductor or...
Page 312 Glossary Teledyne ML - T100 UV Fluorescence SO2 Analyzer Term Description/Definition Data Communication Equipment Dry Filter Unit DHCP Dynamic Host Configuration Protocol. A protocol used by LAN or Internet servers to automatically set up the interface protocols between themselves and any other...
Page 313 Teledyne ML - T100 UV Fluorescence SO2 Analyzer Glossary Term Description/Definition Liquid Crystal Display Light Emitting Diode Liters Per Minute Mass Flow Controller Measure/Reference MOLAR MASS the mass, expressed in grams, of 1 mole of a specific substance. Conversely, one mole is the amount of the substance needed for the molar mass to be the same number in grams as the atomic mass of that substance.
Page 314 Glossary Teledyne ML - T100 UV Fluorescence SO2 Analyzer Term Description/Definition the host and the furthest device SAROAD Storage and Retrieval of Aerometric Data SLAMS State and Local Air Monitoring Network Plan SLPM Standard Liters Per Minute of a gas at standard temperature and pressure...
Page 315: Index
INDEX Control InputS Electrical Connections 71, 72, 237, 238, 264, 267 60 Hz Analog to Digital Converter Critical Flow Orifice 28, 68, 240 AC Power 60 Hz ANALOG CAL WARNING Analog Outputs DARK CAL data acquisition See iDAS System CONC1 DATA INITIALIZED CONC2 Configuration &...
Page 316 INDEX Teledyne ML - T100 UV Fluorescence SO2 Analyzer Internal Pneumatics Bottled Gas T100 Calibration Basic Configuration M300E/EM with O Sensor 193, 194, 196, 200, 209 Internal Pump 60, 71 optional O Sensor Internal Span Gas Generator T100 with CO...
Page 317 Teledyne ML - T100 UV Fluorescence SO2 Analyzer INDEX Technical Assistance CO2 ALRM1 WARN TEST FUNCTIONS CO2 ALRM2 WARN BOX TEMP CONFIG INITIALIZED DARK CAL DATA INITIALIZED HVPS WARNING Units of Measurement IZS TEMP WARNING UV 27, 36, 85, 87, 105, 124, 128, 172, 175, 215, 217, 225,...
Page 318 Teledyne ML - T100 UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation APPENDIX A - Version Specific Software Documentation APPENDIX A-1: SOFTWARE MENU TREES, REVISION G.4 ..........3 APPENDIX A-2: SETUP VARIABLES FOR SERIAL I/O, SOFTWARE VERSION G.4 .... 11 ...
Page 319 Teledyne ML - T100 UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation This page intentionally left blank.
Page 320: Appendix A - Version Specific Software Documentation
Teledyne ML - T100 UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation APPENDIX A-1: Software Menu Trees, Revision G.4 SAMPLE TEST SETUP ENTER SETUP PASS: 818 Only appear if reporting range HIGH <TST TST> is set for...
Page 321 Teledyne ML - T100 UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation SAMPLE CALZ SETUP TEST CALS Only appears if reporting range <TST TST> HIGH HIGH HIGH is set for AUTO range mode. RANGE STABIL ZERO SPAN...
Page 322 Teledyne ML - T100 UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation SETUP ENTER SETUP PASS: 818 RNGE PASS MORE ACAL PREV NEXT Go To iDAS MENU TREE (Fig. A-8) PREV NEXT MODE TIME DATE  MODEL NAME ...
Page 323 Teledyne ML - T100 UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation SAMPLE ENTER SETUP PASS: 818 RNGE PASS MORE ACAL VIEW EDIT PREV NEXT CONC OPTICS PREV NEXT EDIT PRNT PNUMTC CALDAT DETAILED FAST CONC VIEW...
Page 324 Teledyne ML - T100 UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation SAMPLE ENTER SETUP PASS: 818 RNGE PASS MORE ACAL COMM VARS DIAG Password required INET COM1 COM2 Go To INET MENU TREE (Fig A-6) PREV...
Page 325 M100E, M100EU, M100EH: Only appears when the Ethernet card (option 63) is installed. M100E, M100EU, M100EH: Although TCP PORT is editable regardless of the DHCP state, do not change the setting for this property unless instructed to by Teledyne Instruments Customer Service personnel. HOST NAME is only editable when DHCP is ON.
Page 326 Teledyne ML - T100 UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation SETUP ENTER SETUP PASS: 818 RNGE PASS MORE ACAL COMM VARS DIAG HESN COM1 COM2 Fig A-5 Fig A-8 <SET SET> EDIT Fig A-5 PMT DET WARNING...
Page 327 Teledyne ML - T100 UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation SAMPLE ENTER SETUP PASS: 818 ACAL RNGE PASS MORE DIAG COMM VARS PREV NEXT CALIBRATION SIGNAL ANALOG ANALOG I/O OPTIC ELECTRICAL LAMP PRESSURE FLOW TEST...
Page 328: Appendix A - Version Specific Software Documentation
Teledyne ML - T100 UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation APPENDIX A-2: Setup Variables For Serial I/O, Software Version G.4 Table A-1: Setup Variables, Software Version G.4 NUMERIC DEFAULT SETUP VARIABLE VALUE RANGE DESCRIPTION UNITS...
Page 329 Teledyne ML - T100 UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation NUMERIC DEFAULT SETUP VARIABLE VALUE RANGE DESCRIPTION UNITS VALUE FILT_ASIZE Samples 1–100 Moving average filter size in adaptive mode. FILT_DELTA 0.02, 0.001–0.1, Absolute change to trigger adaptive filter.
Page 330 Teledyne ML - T100 UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation NUMERIC DEFAULT SETUP VARIABLE VALUE RANGE DESCRIPTION UNITS VALUE O2_FILT_ASIZE Samples 1–500 moving average filter size in adaptive mode. O2_FILT_DELTA 0.1–100 Absolute change in O concentration to shorten filter.
Page 331 Teledyne ML - T100 UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation NUMERIC DEFAULT SETUP VARIABLE VALUE RANGE DESCRIPTION UNITS VALUE DARK_ENABLE — OFF, ON ON enables PMT/UV dark calibration; OFF disables it. DARK_FREQ Minutes 0.1–1440 Dark calibration period.
Page 332 Teledyne ML - T100 UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation NUMERIC DEFAULT SETUP VARIABLE VALUE RANGE DESCRIPTION UNITS VALUE PHYS_RANGE2 0.1–2500, High pre-amp range. 5500 5–10000 CONC_RANGE1 Conc 500, 0.1–50000 D/A concentration range 1. 5000...
Page 333 Teledyne ML - T100 UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation NUMERIC DEFAULT SETUP VARIABLE VALUE RANGE DESCRIPTION UNITS VALUE RS232_MODE BitFlag 0–65535 RS-232 COM1 mode flags. Add values to combine flags. 1 = quiet mode...
Page 334 Teledyne ML - T100 UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation NUMERIC DEFAULT SETUP VARIABLE VALUE RANGE DESCRIPTION UNITS VALUE BAUD_RATE2 — 19200 300, RS-232 COM2 baud rate. Enclose value in double quotes (“) when setting 1200, from the RS-232 interface.
Page 335 Teledyne ML - T100 UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation NUMERIC DEFAULT SETUP VARIABLE VALUE RANGE DESCRIPTION UNITS VALUE RCELL_INTEG — 0.005 0–10 Reaction cell temperature PID integral coefficient. RCELL_DERIV — 0–10 Reaction cell temperature PID derivative coefficient.
Page 336 Teledyne ML - T100 UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation NUMERIC DEFAULT SETUP VARIABLE VALUE RANGE DESCRIPTION UNITS VALUE CLOCK_FORMAT — “TIME=%H:% Any character in Time-of-day clock format flags. M:%S” the allowed Enclose value in double quotes (“) character set.
Page 337 Teledyne ML - T100 UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation NUMERIC DEFAULT SETUP VARIABLE VALUE RANGE DESCRIPTION UNITS VALUE FACTORY_OPT BitFlag 0–65535 Factory option flags. Add values to combine flags. 1 = enable dilution factor...
Page 338: Appendix A-3: Warnings And Test Functions
Teledyne ML - T100 UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation APPENDIX A-3: Warnings and Test Functions Table A-2: Warning Messages, Software Version G.4 NAME MESSAGE TEXT DESCRIPTION Warnings WSYSRES SYSTEM RESET Instrument was power-cycled or the CPU was reset.
Page 339 Teledyne ML - T100 UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation NAME MESSAGE TEXT DESCRIPTION WFRONTPANEL FRONT PANEL WARN Firmware is unable to communicate with the front panel. The A/D or at least one D/A channel has not been calibrated.
Page 340 Teledyne ML - T100 UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation Table A-3: Test Functions, Software Version G.4 TEST FUNCTION MESSAGE TEXT DESCRIPTION Test Measurements RANGE RANGE=500.0 PPB D/A range in single or auto-range modes. 3, 10, 11 SO2 RNG=500.0 PPB...
Page 341 Teledyne ML - T100 UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation TEST FUNCTION MESSAGE TEXT DESCRIPTION PMTTEMP PMT TEMP=7.0 C PMT temperature. IZSDUTY IZS ON=0.00 SEC IZS temperature control duty cycle. IZSTEMP IZS TEMP=52.2 C IZS temperature.
Page 342: Appendix A-4: Signal I/O Definitions
Teledyne ML - T100 UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation APPENDIX A-4: Signal I/O Definitions Table A-4: T100/M100E Signal I/O Definitions, Software Version G.4 SIGNAL NAME BIT OR CHANNEL DESCRIPTION NUMBER Internal inputs, U7, J108, pins 9–16 = bits 0–7, default I/O address 322 hex 0–7...
Page 343 Teledyne ML - T100 UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation SIGNAL NAME BIT OR CHANNEL DESCRIPTION NUMBER Control outputs, U17, J1008, pins 1–8 = bits 0–7, default I/O address 321 hex 0–7 Spare Control outputs, U21, J1008, pins 9–12 = bits 0–3, default I/O address 325 hex 0–3...
Page 344 Teledyne ML - T100 UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation SIGNAL NAME BIT OR CHANNEL DESCRIPTION NUMBER B status outputs, U27, J1018, pins 1–8 = bits 0–7, default I/O address 324 hex ST_LAMP_ALARM 0 = lamp intensity low...
Page 345 Teledyne ML - T100 UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation SIGNAL NAME BIT OR CHANNEL DESCRIPTION NUMBER Relay board digital output (PCF8575), default I C address 44 hex RELAY_WATCHDOG Alternate between 0 and 1 at least every 5 seconds to keep...
Page 346 Teledyne ML - T100 UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation SIGNAL NAME BIT OR CHANNEL DESCRIPTION NUMBER Rear board primary MUX analog inputs PMT_SIGNAL PMT detector HVPS_VOLTAGE HV power supply output PMT_TEMP PMT temperature UVLAMP_SIGNAL...
Page 347 Teledyne ML - T100 UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation SIGNAL NAME BIT OR CHANNEL DESCRIPTION NUMBER C analog output (AD5321), default I C address 18 hex LAMP_POWER Lamp power (0–5V) Optional. T100H/M100EH. T100U/M100EU. Background concentration compensation option (6400E/6400EH).
Page 348: Appendix A-5: Das Functions
Teledyne ML - T100 UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation APPENDIX A-5: DAS Functions Table A-5: DAS Trigger Events, Software Version G.4 NAME DESCRIPTION ATIMER Automatic timer expired EXITZR Exit zero calibration mode 2, 3...
Page 349 Teledyne ML - T100 UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation Table A-6: DAS Parameters, Software Version G.4 NAME DESCRIPTION UNITS PMTDET PMT detector reading PHABS Pre-amplified UV lamp intensity reading UVDET UV lamp intensity reading...
Page 350 Teledyne ML - T100 UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation NAME DESCRIPTION UNITS VACUUM Vacuum pressure “Hg C BOXTMP Internal box temperature HVPS High voltage power supply output Volts TEST8 Diagnostic test input (TEST_INPUT_8) C...
Page 351 Teledyne ML - T100 UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation NAME DESCRIPTION UNITS T100/M100E. T100H/M100EH. T100U/M100EU. Background concentration compensation option (6400E/6400EH). option. option. with O correction option. Analog In option, T-Series only. A-34 05036 Rev D...
Page 352: Appendix A-6: Terminal Command Designators
Teledyne ML - T100 UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation APPENDIX A-6: Terminal Command Designators Table A-7: Terminal Command Designators, Software Version G.4 COMMAND ADDITIONAL COMMAND SYNTAX DESCRIPTION ? [ID] Display help screen and this list of commands...
Page 353 Teledyne ML - T100 UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation The command syntax follows the command type, separated by a space character. Strings in [brackets] are optional designators. The following key assignments also apply. TERMINAL KEY ASSIGNMENTS...
Page 354: Appendix A-7: Modbus Register Map
Teledyne ML - T100 UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation APPENDIX A-7: MODBUS Register Map MODBUS Description Units Register Address (dec., 0-based) MODBUS Floating Point Input Registers (32-bit IEEE 754 format; read in high-word, low-word order; read-only)
Page 355 Teledyne ML - T100 UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation MODBUS Description Units Register Address (dec., 0-based) concentration for range #1, with O correction concentration for range #2, with O correction concentration concentration during zero/span calibration, just before...
Page 356 Teledyne ML - T100 UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation MODBUS Description Units Register Address (dec., 0-based) concentration alarm limit #2 exceeded In Hessen manual mode In O calibration mode cell temperature warning 10+3 concentration alarm limit #1 exceeded...
Page 357 Teledyne ML - T100 UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation This page intentionally left blank. A-40 05036 Rev D...
Page 358: Appendix A-8: Setting Up Communications
GAS ID Serial Communication Teledyne Monitor Labs systems communicate to the analyzers via the PLC using serial communication. The communication protocol used in the analyzer is the Hessen two protocol. When an analyzer is first turned on, the Hessen variables do not exist in the non-volatile memory. In order to create these variables, the Hessen protocol must be turned on in COM 1 and then the power must be cycled.
Page 359 Teledyne ML - T100 UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation HESN: HESSEN VARIATION: TYP2 HESSEN RESPONSE MODE: BCC HESSEN GAS LIST: Any gas to be reported via the serial string needs to be entered here. Enter the gas, a gas ID and whether it is reported or not.
Page 360 Teledyne ML - T100 UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation Warning / ID O2/CO2 PMT DET UV LAMP BOX TEMP PMT TEMP RCELL TEMP SAMPLE FLOW SAMPLE PRESSURE HVPS MANIFOLD TEMP CONV TEMP RCELL PRESSURE...
Page 361 T100 Instruction Manual APPENDIX B – T100 Spare Parts List APPENDIX B – T100 Spare Parts List NOTE Use of replacement parts other than those supplied by ML may result in non-compliance with European standard EN 61010-1.  T100SP – Spare Parts List, T100...
Page 362 APPENDIX B – T100 Spare Parts List T100 Instruction Manual 068070000 Rev A...
Page 363 T100 ANALYZER SPARE PARTS LIST REVISION HISTORY DESCRIPTION DATE INCORP APPR Initial Release per ECO 6988 7/15/2011 JN/CAD T100SP RevA Page 1 of 4...
Page 364 T100 INDIVIDUAL SPARE PARTS LIST Part Number Description Level 000940400 ORIFICE, 4 MIL, BLUE 000940800 ORIFICE, 012 MIL, RXCELL 002690000 LENS, UV 002700000 LENS, PMT 002720000 FILTER, PMT OPTICAL, 330 NM 003290000 ASSY, THERMISTOR 011630000 GASKET, HVPS INSULATOR 013140000 ASSY, COOLER FAN (NOX/SOX)
Page 365 T100 INDIVIDUAL SPARE PARTS LIST Part Number Description Level CN0000458 CONNECTOR, REAR PANEL, 12 PIN CN0000520 CONNECTOR, REAR PANEL, 10 PIN FL0000001 FILTER, FLOW CONTROL FM0000004 FLOWMETER HW0000005 FOOT, CHASSIS HW0000020 SPRING, FLOW CONTROL HW0000030 ISOLATOR HW0000031 FERRULE, SHOCKMOUNT HW0000036 TFE TAPE, 1/4"...
Page 366 PCA, AUX-I/O BOARD, ETHERNET & USB PCA, AUX-I/O BD, ETHERNET, ANALOG & USB Paramagnetic Oxygen sensor Carbon Dioxide sensor Dilution Option FLTR TFE Filter Elements T100 INDIVIDUAL OPTIONS SPARE PARTS LIST (Not Included in Standard Analyzer Configuration) Level Option Part Number Description KIT000219...
Page 367 T100 Instruction Manual Warranty/Repair Questionnaire T100 Customer: _______________________________________ Phone: _______________________________________ Contact Name: ___________________________________ Fax No: ______________________________________ Site Address: _____________________________________________________________________________________ Serial No.: _______________________________________ Firmware Revision: _____________________________ 1. Are there any failure messages? ____________________________________________________________________ ________________________________________________________________________________________________ Please complete the following table: (Note: Depending on options installed, not all test parameters shown below will be...
Page 368 ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ Thank you for providing this information. Your assistance enables Teledyne ML to respond faster to the problem that you are encountering. TELEDYNE ML CUSTOMER SERVICE EMAIL: tml_support@teledyne.com PHONE: (303) 792-3300 TOLL FREE: (800) 846-6062 FAX: (303) 799-4853...
Page 369: User Notes
04354 PCA, 04003, Pressure/Flow Transducer Interface 04524 PCB, Relay, T100 04181 PCA, PMT Preamp, T100 05064 PCA, UV Ref, Dual Out, T100 04693 Driver, Bursting UV Lamp, T100 04932 PCB, TEC Amplifier, T100 04468 PCA, Analog Output Isolator, T100 05083...
Page 370: Appendix D - Electronic Schematics, T100
APPENDIX D - ELECTRONIC SCHEMATICS T100 Instruction Manual 068070000 Rev A...
Page 371 Interconnect List, T100 (Reference 0690801A) Revision Description Checked Date Initial Release 9/3/10 5833 FROM Cable PN Signal Assembly Pin Assembly 0364901 CBL ASSY, AC POWER AC Line Power Entry CN0000073 Power Switch SW0000025 AC Neutral Power Entry CN0000073 Power Switch...
Page 372 Interconnect List, T100 (Reference 0690801A) FROM Cable PN Signal Assembly Pin Assembly 04176 CBL, DC POWER TO RELAY BOARD 045230100 DGND Relay PCA Power Supply Triple 068010000 045230100 Relay PCA Power Supply Triple 068010000 +15V Relay PCA 045230100 Power Supply Triple...
Page 373 Interconnect List, T100 (Reference 0690801A) FROM Cable PN Signal Assembly Pin Assembly 04562 CBL, Z/S IZS VALVES Sample Valve +12V Relay PCA 045230100 SMP/CAL 055560000 Sample Valve +12V RET Relay PCA 045230100 SMP/CAL 055560000 Zero/Span valve +12V 045230100 055560100 Relay PCA...
Page 374 Interconnect List, T100 (Reference 0690801A) FROM Cable PN Signal Assembly Pin Assembly 06746 CBL, MB TO 06154 CPU Motherboard 058021100 Shield Motherboard 058021100 14 CPU PCA 067240000 COM1 RTS0 Motherboard 058021100 13 CPU PCA 067240000 COM1 Motherboard 058021100 12 CPU PCA...
Page 375 06807 Rev A 068070000 Rev A...
Page 376 +15V 1.1K VR 2 AS CX PR E SS UR E S E NSOR 1. 0UF LM4040CIZ T P 4 T P5 T P 3 T P 2 T P 1 S 1/S 4_ OUT S 2_ OUT S 3_ OUT 10V _R E F G ND +15V...
Page 377 10/3/02 CE MARK LINE VOLTAGE TRACE SPACING FIX DGND 5/16/07 Add alternate thermocouple connectors AGND +15V AGND -15V +12RET Title +12V Schematic, T100 Relay PCB Schem, M100E/M200E/M400E Relay PCB EGND CHS_GND Size Number Revision 04524 CON10THROUGH CON10THROUGH CON10THROUGH CON10THROUGH CON10THROUGH...
Page 378 CON14 +12RET IO15 +12V MINIFIT-2 IRL3303 +12V MINIFIT-2 Use 50 mil traces IRL3303 IRL3303 Title +12V Schematic, T100 Relay PCB Schem, M100E/M200E/M400E Relay PCB +12RET MINIFIT-2 Size Number Revision 04524 Printed documents are uncontrolled Date: 16-May-2007 Sheet of File: N:\PCBMGR\04522cc\source\04522.ddb...
Page 379 TC2_JGAINA TC2_JGAINB THERMOCOUPLE CONNECTOR HAMITHERM 0.01 TC2_GND TOUT TC2_5MVA TC2_5MVB TC2_JCOMPB TC2_KCOMPB LT1025 Title Schematic, T100 Relay PCB Schem, M100E/M200E/M400E Relay PCB Size Number Revision 04524 Printed documents are uncontrolled Date: 16-May-2007 Sheet of File: N:\PCBMGR\04522cc\source\04522.ddb Drawn By: 068070000 Rev A...
Page 380 100uF 0.68 uF TP15 TP14 TP13 TP16 MINIFIT-10 -15V 4.7 uH +5V_SYS Printed documents are uncontrolled Title T100 PMT Preamp PCA Schematic 4.7uF, 16v 0.68 uF 100E/200E PMT PREAMP PCA Schematic Size Number Revision 04181 Date: 10-May-2007 Sheet of File: N:\PCBMGR\04179cc\Source\RevG\04179.ddb...
Page 381 ELECT. TEST 20.0K 10.0 ohms Printed documents are uncontrolled PMTGND RESISTORS ARE 1%, 1/4W. Title 39.2K 25.5K T100 PMT Preamp PCA Schematic M100E/200E PMT Preamp PCA Schematic not installed RESISTANCE IS IN OHMS. 0.1 uF 0.012 Size Number Revision 11.0...
Page 382 LM78L12ACZ(3) LP2981IM5 11DQ05 10uF/25V 10uF/25V 10uF/25V 0.68 uF 10uF/25V TP12 -2.5V Printed documents are uncontrolled LM336Z-2.5 Title T100 PMT Preamp PCA Schematic M100E/200E PMT PREAMP PCA Schematic Size Number Revision 04181 -15V Date: 10-May-2007 Sheet of File: N:\PCBMGR\04179cc\Source\RevG\04179.ddb Drawn By:...
Page 383 MICROFIT +15V + C6 1.0uf AGND Rev A: Initial Release T100 UV REF PCA, DUAL OUT Rev B: 7/14/04 - Reversed adjust direction of pot The information herein is the APPROVALS DATE property of TML and is Rev C: 3/15/05 - Adjusted noise filtering (C9, R10 & C5)
Page 384 TEST_PLUG +12V Q2 Drain V 04693_p2 PE-6196 LAMP OUTPUT 04693_p2.sch Drive Voltage TEST_PLUG 2.7k, 25W VDRIVE +12V VDRIVE HEADER 4 RP2D 4.7K 0.1 uF 1N4148 VREF 0.01 uF 1N4148 VREF VREF Q3 Drain V TEST_PLUG Lamp Voltage IRF520 IRF520 3.9K ACOMP ACOMP_2 1N4148...
Page 385 5.1K LAMP_FDBACK lamp_fdback VCOMP LT1268 0.68 uF +12V +12V LM358 0.1 uF +12V 0.1 uF 0.1 uF Title Sch, Bursting UV Lamp Drv, T100 Size Number Revision 04693 Date: 2-Jun-2004 Sheet of File: N:\PCBMGR\RELEASED\04691CC\source\04693e.ddb Drawn By: 068070000 Rev A D-15...
Page 386 0.1uF R31 1.00K U1V+ R29 1.00K R24 1.00K MTB30P6V 6.04K LMC6464BIM MTB30P6V MTB30P6V LMC6464BIM LMC6464BIM U2V+ Open for T100 JUMPER Closed for M100A R13 20.0K R26 20.0K R25 20.0K 0.1uF 0.1uF TP2 TP3 R15 2.00K 20.0K 0.1uF R35 0.2 10.0K R14 10.0K...
Page 387 Not Used Title SCH, T-Series Analog Output Isolator, PCA 04467 Size Number Revision 04468 Date: 6/28/2004 Sheet of File: N:\PCBMGR\..\04468B.sch Drawn By: 068070000 Rev A D-17...
Page 388 DIGOUT2 D[0..7] SHDN SHDN D[0..7] D[0..7] DIGIO0 DIGIO0 DIGIO4 DIGIO4 05801b-P8.sch DIGOUT SHDN SHDN D[0..7] D[0..7] D[0..7] DIGIO2 DIGIO2 DIGIO3 DIGIO3 05801b-P7.sch DIGIN D[0..7] D[0..7] D[0..7] DIGIO4 DIGIO4 DIGIO0 DIGIO0 05801b-P6.sch SENSORIN D[0..7] TEMPMUX TEMPMUX D[0..7] D[0..7] DACMUX DACMUX DAC0V DAC0V TEMP TEMP...
Page 389 J101A 74HC154 PC104 DIGIO0 DIGIO1 DIGIO2 J108 74HC32 DIGIO3 IC0000191 DIGIO4 TEMP RN16 47Kx8 U50B DACV 74HC541 ENAB2 U50C WRDAC 74HC32 VFPROG CHGAIN 74HC32 VFREAD 74HC32 0X32C 74HC574 0X32D U50D 0X32E 0X32F NOT INSTALLED 74HC688 U50A TP44 47k, 5% TP56 MICROFIT-16 74HC32 U51D...
Page 390 J1010 DB9 FEMALE RS-GND1 RX for Com1 RTS1 TX for Com1 CTS1 TV ARRAY SMDA15LCC LED, GRN, smt 1206 LED, RED R111 -15V 4.9K, 5% 4.9K, 5% 10k, 1% J1013 DCE side of switch is side towards pin 1, RTS0 CTS0 RS-GND0 RTS1...
Page 391 ISOLATED 0-20MA OPTIONAL BOARDS U20B DACV DACV TP26 74HC32 DAC, 12 BIT +15V DOUT 0.15 uF, ceramic 0.15 uF, ceramic U20C CSDACA ANALOG VOLTAGE & CURRENT OUTPUTS DUAL DAC A1 J1020 -15V +15V OPA4277UA FE BEAD POT, DIGITAL WRDAC 74HC32 U35A SOCKET U31 R64 22...
Page 392 CH14 IC0000127 CH13 OPA2277UA CH12 CH11 +15V -15V +15V +15V 0.15 uF, ceramic ANALOG INPUTS 10 uF, 35V, TANTALUM 0.15 uF, ceramic VREF AGND J109 J110 RS0000282 MICROFIT-12 MICROFIT-12 ADCVREF 1.0K IN 1 R45 induces an 1M, 1%, 1206 CHIP IN 2 U53A offset in analog...
Page 393 +15V +5VANA BYPASS CAPS MUST BE WITHIN ON/OFF 1/2" OF THE + C60 REGULATOR 10 uF, 35V, TANTALUM LP2981IM5 INPUT/OUTPUT PINS 1 uF D[0..7] THERMISTER +15V Install XT1 (through hole) +5VANA OR XT2 (SMD), MAX382CWN but not both. TEMPMUX THERMISTER1 +VSS THERMISTER1 IN 1...
Page 394 CONTROL INPUTS 470x8 15Kx8 DIGIO0 PS2702-4 J1004 EXTERNAL CONTROL L22 FE BEAD 74HC541 D[0..7] TERMBLOCK-10 10000 pF EXT_+5V_OUT 10000 pF 330 pF, 50V 330 pF, 50V PS2702-4 330 pF, 50V 330 pF, 50V L25 FE BEAD Place these termination resistors at the end of each data line.
Page 395 DIGITAL OUTPUTS RN10 470x8 PS2702-4 TP19 10000 pF SHDN SHDN 10000 pF 74HC574 DIGIO2 74HC32 L46 FE BEAD J1017 A STATUS OUTPUTS PS2702-4 D[0..7] L47 FE BEAD TERMBLOCK-12 10000 pF FE BEAD 10000 pF RESETTABLE FUSE, 0.3A, 60V FE BEAD DIODE, SCHOTTKY EXT_+5V_OUT Title...
Page 396 DIGITAL OUTPUTS 510x8 PS2702-4 SHDN SHDN 10000 pF 74HC574 DIGIO0 U59C 10000 pF 74HC32 L31 FE BEAD J1008 PS2702-4 D[0..7] CONTROL OUTPUTS L35 FE BEAD CO_EXT_RET TERMBLOCK-14 L59 FE BEAD EXTERNAL CONNECTOR 10000 pF SOLDER SIDE 510x8 10000 pF 10000 pF PS2702-4 SHDN 74HC574...
Page 397 CHASSIS CHASSIS CHASSIS CHASSIS CHASSIS CHASSIS CHASSIS CHASSIS CHASSIS 3.3V FB16 FBMH3216HM501NT FBMH3216HM501NT FB17 0039300100 0039300100 FBMH3216HM501NT FBMH3216HM501NT DithB aHSync aVsync Mode 5V-GND 5V-GND Bklght+ Bklght- i BackLightDrive FBMH3216HM501NT Vcom Mode 22uF/6.3V aData Enable 3.3V JMK316BJ226KL 0.0022 aVsync CA_112 aHSync Internal Dithering 0 = Enable 11 12...
Page 398 AVdd: +10.4V 309K 0.001 487K CD214A-B140LF AVdd 3.3V Bklght+ 22uH 3.9uH 22uF/6.3V MBRM120LT1G 4.7uF/16V 4.7uF/16V GMK107BJ105KA JMK316BJ226KL 806K TMK325BJ226MM Vgl: -7V 24pf 22uf/25V GMK107BJ105KA SHDN Bklght- BAT54S 9.76 5V-GND DRVN 100K 0.33 CAT4139TD-GT3 DRVP BAT54S FDV305N 464K 0.33 0.33 TPS65150PWP PGND 806K 3.3V...
Page 399 USB-B-MINI USB3.3V 3.3V-REG 3.3V SHTDN CHASSIS 470pf 5V-GND FB13 5V-GND 100K USB3.3V 0.01uF 5V-GND 100K To new TScreen 100K 70553-004 24MHZ USB3.3V 5V-GND 5V-GND CHASSIS 5V-GND USB3.3V USB-A_R/A 0.1uF 100K 5V-GND To old TScreen 100K 70553-004 5V-GND 0.5A/6V TSHARC-12C 5V-GND 0.1uF 49.9 BUS +5...
Page 400 3.3V TOUCH SCREEN INTERFACE CIRCUITRY ( TBD) FB15 FBMH3216HM501NT Y0_P1 Y0_N1 Y0_P Y1_P1 Y0_N Y1_P Y1_N1 Y1_N Y2_N1 Y2_N Y2_P Y2_P1 CHASSIS CLKOUT_N1 bDCLK CLKOUT CLKOUT_N CLKOUT_P1 CLKINM CLKOUT_P CLKINP HEADER-7X2 SHTDN 3.3V G3168-05000202-00 FB18 LVDS/VCC BACKL 3.3V PLLVCC aData Enable FBMH3216HM501NT LVDSGND NOTE:...
Page 401 To LCD Display From ICOP CPU CHASSIS-0 CHASSIS +3.3V VAD6 Y0_N VAD7 Y0_P VAD8 Y1_N VAD9 Y1_P Y2_P Header 22X2 VAD10 Y2_N VAD11 Y2_P Y2_N VAD0 VAD1 VBD10 CLKIN Y1_P VAD2 VAD3 VBD11 CLKIN CLKOUT_N VAD0 CLKOUTM CLKOUT_P Y1_N VAD6 VAD7 VAD1 CLKOUTP...
Page 402 1.37K SP3050 STRAIGHT THROUGH ETHERNET ATX+ ATX- ARX+ CHASSIS-1 LED0 LED0+ ARX- LED1+ 1.37K LED1 DF11-8DP-2DS(24) CONN_RJ45_LED +5V-ISO +5V-OUT VDD1 VDD2 47uH LME0505 GND1 GND2 4.7uF Header 8 Header 8 2.2k 100uF ISO-GND Title Auxiliary I/O Board (PWR-ETHERNET) Size Number Revision 06731 Date:...
Page 403 V-BUS V-BUS 0.1uF 4.7uF 0.1uF 0.1uF 2.2k 3.3V 0.1uF 0.1uF ONLINE 4.75k TXD-A TXD-B RTS-A RTS-B DTR-A DTR-B SUSPEND RXD-A RXD-B SUSPEND CTS-A CTS-B DSR-A DSR-B DCD-A DCD-B V-BUS RI-A RI-B VBUS VREG-I VBUS STAT SHTDN DF11-10DP-2DS(24) CP2102 SP3243EU CHASSIS 0.1uF NUP2202W1 MT-HOLE...
Page 404 +5V-ISO 4.99 +5V-ADC ISO-GND 4.7uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF AN-CH0 ISO-GND AN-CH1 AN-CH2 SHTDN AN-CH3 AN-CH4 AN-CH5 AN-CH6 AN-CH7 4.75k ANALOG INPUT REF-AJ 4.75k 0.1uF 0.1uF 4.7uF 0.01uF AGND DGND SMS12 SMS12 MAX1270BCAI+ ISO-GND ISO-GND ISO-GND ISO-GND +5V-ISO +5V-ISO +5V-ISO...

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