Page 1 User Manual Model T200 NO/NO Analyzer with NumaView™ software © TELEDYNE API (TAPI) 9970 CARROLL CANYON ROAD SAN DIEGO, CALIFORNIA 92131-1106 Toll-free Phone: + 800-324-5190 Phone: +1 858-657-9800 Fax: +1 858-657-9816 Email: api-sales@teledyne.com Website: http://www.teledyne-api.com/ Copyright 2019 083730200A DCN7962 Teledyne API...
Page 3 NOTICE OF COPYRIGHT © 2019 Teledyne API (TAPI). All rights reserved. TRADEMARKS All trademarks, registered trademarks, brand names or product names appearing in this document are the property of their respective owners and are used herein for identification purposes only.
Page 4 NEVER use any gas analyzer to sample combustible gas(es)! For Technical Assistance regarding the use and maintenance of this instrument or any other Teledyne API product, contact Teledyne API’s Technical Support Department: Telephone: +1 800-324-5190 Email: api-techsupport@teledyne.com...
Page 5 été prévu, l’instrument pourrait se comporter de façon imprévisible et entraîner des conséquences dangereuses. NE JAMAIS utiliser un analyseur de gaz pour échantillonner des gaz combustibles! 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 6: Warranty
PRODUCT RETURN All units or components returned to Teledyne API should be properly packed for handling and returned freight prepaid to the nearest designated Service Center. After the repair, the equipment will be returned, freight prepaid.
Page 7 Analyzer with NumaView™ software (this manual) MODBUS Registers, Appendix A 069110000 T200 Interconnect Diagram, Appendix B Support manuals, such as electrostatic discharge (ESD) prevention, are available on the TAPI website http://www.teledyne-api.com. We recommend that all users read this manual in its entirety Note before operating the instrument.
Page 8: Table Of Contents
Alerts ............................ 60 Calibration ..........................61 Utilities ..........................62 Setup ............................ 62 Setup Menu: Features/Functions Configuration ................63 Setup>Data Logging (Data Acquisition System, DAS) ............63 Configuring Trigger Types: Periodic ..............65 Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 9 Calibration and Check Procedures with Valve Options Installed ......... 98 Use of Zero/Span Valve with Remote Contact Closure ........98 Automatic Zero/Span Cal/Check (Auto Cal) ................... 99 Calibration Quality Analysis ......................101 Conversion Efficiency (CE) Check ....................102 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 10 Discrepancy Between Analog Output and Display ..........149 Discrepancy Between NO and NOX Slopes ............149 Other Performance Problems .................... 149 Excessive Noise ....................150 Slow Response ....................150 Auto Zero Warnings ..................... 150 viii Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 11 The O Generator ....................190 Ozone Generator Dry Air Supply ................. 190 Ozone Supply Air Filter ..................192 Ozone Destruct ....................192 Pneumatic Sensors ......................193 Sample Pressure Sensor ..................193 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 12 Front Panel Touchscreen/Display Interface PCA .............. 218 Software Operation ........................218 Adaptive Filter ........................219 Temperature/Pressure Compensation (TPC) ..............219 Calibration - Slope and Offset .................... 220 Glossary ............................... 221 Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 13: List Of Figures
Figure 2-48. Edit or Delete an Event ......................69 Figure 2-49. Dashboard Display and Configuration ..................70 Figure 2-50. Homescreen Configuration ..................... 72 Figure 2-51. Digital Outputs Setup ......................73 Figure 2-52. Analog Output Configuration Example ................... 74 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 14 Figure 6-15. Heater Control Loop Block Diagram..................205 Figure 6-16. Thermocouple Configuration Jumper (JP5) Pin-Outs ............206 Figure 6-17. Basic PMT Design ........................ 207 Figure 6-18. PMT Preamp Block Diagram ....................209 Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 15 Table 2-18. LAN/Ethernet Configuration Properties ................... 81 Table 3-1. Ethernet Status Indicators ......................84 Table 3-2. Teledyne API's Hessen Protocol Response Modes ..............88 Table 3-3. Hessen Status Flags and Default Bit Assignments ..............89 Table 3-4. Hessen Gas List Definitions ....................... 90 Table 4-1.
Page 16 Appendix A – MODBUS Registers Appendix B – Interconnect Wiring Diagram Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 17: Introduction, Specifications, Approvals, & Compliance
) and total nitrogen oxides (NO ). Along with providing high accuracy and dependability, the T200 tracks operational parameters and issues warnings if they fall outside diagnostic limits, as well as stores easily retrievable data. Proprietary software allows configurable data acquisition capability that can be triggered conditionally or periodically, enabling operators to perform predictive diagnostics and enhanced data analysis by tracking parameter trends.
Page 18: Epa Designation
All specifications are based on constant conditions. EPA DESIGNATION Teledyne API’s Model T200 nitrogen oxides analyzer is officially designated as US EPA Federal Reference Method (FRM), Designation Number RFNA-1194-099. The official List of Designated Reference and Equivalent Methods is published in the U.S. Federal Register –...
Page 19: Other Certifications
OTHER CERTIFICATIONS EU: EN14211 TÜV Rheinland QAL1 Certified: EN15267 MCerts: Sira MC050068/11 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 20: Getting Started
Do not operate this instrument without first removing dust plugs from SAMPLE and EXHAUST ports on the rear panel. Note Teledyne API recommends that you store shipping containers and materials for future use if/when the instrument should be returned to the factory for repair and/or calibration service. See...
Page 21: Ventilation Clearance
MINIMUM REQUIRED CLEARANCE 10 cm / 4 in Back of the instrument 2.5 cm / 1 in Sides of the instrument 2.5 cm / 1 in Above and below the instrument 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 22: Instrument Layout
The front panel (Figure 2-1) includes two USB ports for peripheral device connections, which can be used with mouse and keyboard as alternatives to the touchscreen interface, or with flash drive for uploads/downloads (devices not included). Figure 2-1. Front Panel Layout Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 23: Rear Panel
ANEL Figure 2-2 shows the layout of the rear panel. Figure 2-2. Rear Panel Layout, Base Unit (options include additional pneumatic ports) 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 24: Table 2-2. Rear Panel Description
Option for external voltage signals from other instrumentation and for logging these signals Connector for direct connection to laptop computer, using USB cable. Model Label Includes voltage and frequency specifications Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 25: Internal Chassis
NTERNAL HASSIS Figure 2-3 and Figure 2-4 show internal chassis configurations with different options. Figure 2-3. Internal Chassis Layout with IZS Option 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 26: Figure 2-4. Internal Layout With Other Options
Figure 2-4. Internal Layout with Other Options Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 27: Connections And Startup
AC voltage range and ensure that it is equipped with a functioning earth ground. It is important to adhere to all safety and cautionary messages. 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 28: Connecting Analog Inputs (Option)
Analog input # 6 Channel 6 Analog input # 7 Channel 7 Analog input # 8 Channel 8 Analog input Ground See Section 2.5.1 to set up the Data Logger. Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 29: Connecting Analog Outputs
I Out + through the Ground I Out - Setup>Analog Outputs menu. I Out + Ground I Out - I Out + Ground I Out - Not Available Ground Not Available 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 30: Current Loop Analog Outputs (Option 41) Setup
ESD damage, refer to the manual, Fundamentals of ESD, PN 04786, which can be downloaded from our website at http://www.teledyne-api.com. Figure 2-7. Current Loop Option Installed on the Motherboard Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 31: Connecting The Status Outputs (Digital Outputs)
1.2V from its collector to emitter. STATUS Map the digital outputs 1 thru 8 through the Setup>Digital Outputs menu. +5V to external device Figure 2-8. Status Output Connector for Digital Outputs 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 32: Connecting The Control Inputs (Digital Inputs)
(more convenient), or by a separate external 5 VDC power supply (ensures that these inputs are truly isolated). Refer to Figure 2-9. CONTROL IN CONTROL IN 5 VDC Power Supply Local Power Connections External Power Connections Figure 2-9. Energizing the Control Inputs Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 33: Concentration Alarm Relay (Option 61)
Ethernet interface connector to an Ethernet port. Although the analyzer is shipped with DHCP enabled by default, it should be manually configured with a static IP address. Configuration: Section 2.5.10.5 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 34: Figure 2-11. Rear Panel Connector Pin-Outs For Rs-232 Mode
For RS-232 communications with data terminal equipment (DTE) or with data communication equipment (DCE) connect either a DB9-female-to-DB9-female cable (Teledyne API part number WR000077) or a DB9-female-to-DB25-male cable (Option 60A), as applicable, from the analyzer’s RS-232 port (see Figure 2-11 for connector pin assignments) to the device.
Page 35: Figure 2-12. Default Pin Assignments For Cpu Com Port Connector (Rs-232)
Figure 2-12. Default Pin Assignments for CPU COM Port Connector (RS-232) Teledyne API offers two mating cables, one of which should be applicable for your use. P/N WR000077, a DB-9 female to DB-9 female cable, 6 feet long. Allows connection •...
Page 36 (Be aware that the CPU’s COM2 connector is not used in Multidrop) J4 on the Multidrop/LVDS PCA to J12 on the motherboard • J1 on the Multidrop/LVDS PCS to the front panel LCD • Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 37: Figure 2-13. Jumper And Cables For Multidrop Mode
LEDs (RX and TX) of the COM1 connector (labeled RS232) are both lit. (Ensure you are using the correct RS-232 cables internally wired specifically for RS-232 communication; see Figure 2-12). 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 38: Figure 2-14. Rs-232 Multidrop Pca Option Host/Analyzer Interconnect Diagram
The (communication) Host instrument can address only one Note instrument at a time, each by its unique ID (see step 7 above). Teledyne API recommends setting up the first link, between the Note Host and the first analyzer, and testing it before setting up the rest of the chain.
Page 39: Pneumatic Connections
Run a leak check once the appropriate pneumatic connections have been made; check all pneumatic fittings for leaks per Section 5.4.12.1 (or Section 5.4.12.2 for detailed check if any leaking is suspected). 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 40: Critical Tubing, Pressure, Venting And Exhaust Requirements
Venting (to prevent back diffusion and pressure effects): Run tubing outside the enclosure or at least away from immediate area surrounding • the instrument. Exhaust Outlet: Run tubing outside the enclosure. • Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 41: Basic Connections From Calibrator
Removed during is pressurized calibration MODEL 701 Zero Gas Generator 3-way Valve SAMPLE Manual Control Valve EXHAUST Chassis PUMP Figure 2-16. Gas Line Connections from Bottled Span Gas – Basic Configuration 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 42: Connections W/Ambient Zero/Ambient Span (Z/S) Valves (Opt 50A)
• two additional gas inlet ports (ZERO AIR and SPAN1) Figure 2-17. Rear Panel Layout with Z/S Valve Options (OPT 50A) Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 43: Figure 2-18. Gas Line Connections With Z/S Valves Option (Opt 50A)
ALIBRATION OURCES SPAN GAS Attach a gas line from the source of calibration gas (e.g. a Teledyne API's T700 Dynamic Dilution Calibrator) to the SPAN1 inlet. ZERO AIR Zero air is supplied by the zero air generator such as a Teledyne API's M701.
Page 44: Connections W/Ambient Zero/Pressurized Span Valves (Opt 50B)
• instrument’s sensor three additional gas inlet ports (ZERO AIR, SPAN and VENT) • Figure 2-19. Rear Panel Layout with Ambient Zero/Pressurized Span Valves (OPT 50B) Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 45: Figure 2-20. Gas Line Connection W/Ambient Zero/Pressurized Span Valves Option (Opt 50B)
SPAN GAS Attach a gas line from the pressurized source of calibration gas (e.g. a bottle of NISTSRM gas) to the SPAN1 inlet. Use PTFE tubing, minimum O.D ¼”. ZERO AIR (the dual-stage zero Air Scrubber makes zero air) ENTING Vent the SPAN2/VENT outlet. 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 46: Zero Scrubber And Internal Span Source (Izs) (Opt 50G)
• zero/span subsystem Figure 2-21. Rear Panel Layout with Internal Span Source (IZS) (OPT 50G) Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 47: Figure 2-22. Gas Line Connection W/Zero Scrubber And Internal Span Source (Izs) Option (Opt 50G)
ZERO AIR Generator Vent here if output of calibrator External Zero is not already vented. FROM DRYER Air Scrubbe PUMP Figure 2-23. Pneumatic Connections for Precision Calibration when IZS Generator Present 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 48 Connect a sample gas line to the SAMPLE inlet, and: In applications where the sample gas is received from a pressurized manifold and the • analyzer is not equipped with one of the T200’s pressurized span options, a vent must be placed on the sample gas line. ALIBRATION...
Page 49: Gas Conditioner Options
NO concentration by 8% to 12%. This is particularly bothersome when the T200 is attempting to measure a zero point, such as during calibration, since the NO concentration will only reach a true zero point once the...
Page 50: Figure 2-24. Pneumatics, Basic Configuration
NEUMATIC LOW FOR ASIC ONFIGURATION Figure 2-24. Pneumatics, Basic Configuration Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 51: Figure 2-25. Pneumatics With Zero/Span Valves Option (Opt 50A)
NC à COM ZERO CAL Zero/Span Open to ZERO AIR inlet NO à COM Sample/Cal Open to ZERO/SPAN Valve NC à COM SPAN CAL Zero/Span Open to SPAN inlet NC à COM 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 52: Figure 2-26. Pneumatics With Ambient Zero/Pressurized Span Valves (Opt 50B)
Span Shutoff Closed Zero Air Shutoff NC à COM Sample/Cal Open to ZERO/SPAN Valve NC à COM Zero/Span Open to SPAN inlet SPAN CAL Closed Span Shutoff OPEN Zero Air Shutoff Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 53: Figure 2-27. Pneumatics With The Internal Span Gas Generator Option (Opt 50G)
NC à COM ZERO CAL Zero/Span Open to ZERO AIR inlet NO à COM Sample/Cal Open to ZERO/SPAN valve NC à COM SPAN CAL Zero/Span Open to SPAN inlet NC à COM 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 54: Startup, Functional Checks And Calibration
2.3.4.3) and run an initial calibration (Section 2.3.4.4). Section 2.4 introduces the menu system, and Section 2.5 provides setup/customization instructions. CAUTION! If the presence of ozone is detected at any time, power down the instrument and contact Teledyne API Technical Support as soon as possible: +1 800-324-5190 or email: api-techsupport@teledyne.com Teledyne API T200 NO/NO Analyzer with NumaView™...
Page 55: Startup
(Figure 2-30). Figure 2-29. Status Screens at Startup Upon any startup, this instrument should warm up for approximately one hour before reliable measurements can be taken. Figure 2-30. Home Page Example 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 56: Alerts: Warnings And Other Messages
Figure 2-31. Viewing Active Alerts Page If Alerts about warning conditions persist after the warm up period or after being cleared, investigate their cause using the troubleshooting guidelines in Section 5.7. Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 57: Functional Checks
Follow the appropriate calibration instructions presented in Section 4. 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 58: Menu Overview
Section 2.5.9 connected to a network that is connected to the Internet. Time Zone change requires special procedures (Section 5.5). Comm View and configure network and serial communications. Section 2.5.10 Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 59: Home Page
Section 2.5.6 provides configuration instructions. Figure 2-33. User Interface Orientation 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 60: Figure 2-34. Concentration And Stability Graph (Top) And Meter Graph (Bottom)
Figure 2-34. Concentration and Stability Graph (top) and Meter Graph (bottom) Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 61: Dashboard
2.5.3 provides configuration instructions). If there is a graphing icon in the upper right corner of a parameter, pressing that parameter displays a live plot of its readings as in Figure 2-35. Figure 2-35. Dashboard Page 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 62: Alerts
To clear Alerts from the Active Alerts page, either check individual boxes to choose specific Alerts, or check the Select All box to choose all Alerts, then press the Clear Selected button. Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 63: Calibration
Figure 2-38. Utilities>Alerts Log of Active and Past Alerts and Events ALIBRATION The Calibration menu is used for zero/span/multipoint calibrations and for external calibration with valve options installed. Calibration procedures are presented in Section 4. 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 64: Utilities
O3 Gen Override Used to override the Ozone Generator state when needed, such as for service (Section 5.7.9.15). ETUP The Setup menu is used to configure the instrument’s various features, functions, and data log. Section 2.5 provides details for the menus under Setup. Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 65: Setup Menu: Features/Functions Configuration
Sections 2.5.1.1 and 2.5.1.2 providing additional details. To transfer captured instrument data to a flash drive see Section 2.5.1.3. Figure 2-39. Datalog Configuration, New Log Page Figure 2-40. Datalog Configuration, Existing Log 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 66: Figure 2-41. Creating A New Data Log
Figure 2-41. Creating a New Data Log The parameters available in the list of Log Tags include the names of Events configured in the Events page (Section 2.5.2). Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 67: Configuring Trigger Types: Periodic
Periodic Trigger requires an interval that is set to number of minutes and a start time that is set to date and clock time. Figure 2-42. Datalog Periodic Trigger Configuration 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 68: Configuring Trigger Types: Conditional
2. Select all or define a period from which to download the collected data. 3. Press the Download button, and when complete, as indicated in the Status field, press the Done button (changed from “Cancel”) and remove the flash drive. Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 69: Setup>Events
Home>Setup>Events menu (Figure 2-45). Press ADD to create a new Event (refer to Figure 2-46 for details), or select an existing Event to either Edit or Delete it (Figure 2-48). 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 70: Figure 2-46. Event Configuration
Event state. Non-latching allows the entry in the Active Alerts screen and the internal Event state to continuously update based on the Event criteria, requiring no user interaction to clear the Alert or Event state). Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 71: Editing Or Deleting Events
Select an Event from the list (Figure 2-45) and press the Edit button to view or edit the details (Figure 2-47), or press the Delete button to delete the Event. Figure 2-48. Edit or Delete an Event 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 72: Using Events As Triggers For Data Logging
Name field of the Events Configuration page will appear in the list of Log Tags of the Datalog Configuration page. The Data Logger is presented in Section 2.5.1. >D ETUP ASHBOARD Figure 2-49. Dashboard Display and Configuration Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 73: Setup>Autocal (With Valve Option)
Set instrument to continue sampling, while ignoring calibration, diagnostic, Maintenance Mode and reset instrument commands. This feature is of particular use for instruments connected to Multidrop (2.3.1.8) or Hessen protocol networks. 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 74: Setup>Homescreen
Setup>Homescreen menu or from Home page using the configuration icon (Figure 2-50). Figure 2-50. Homescreen Configuration An orientation to the Homescreen was presented in Section 2.4.1, including Figure 2-33 and Figure 2-34. Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 75: Setup>Digital Outputs
Go to the Utilities>Diagnostics>Digital Outputs menu to change the state (ON/OFF) of individual digital outputs. Figure 2-51. Digital Outputs Setup 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 76: Setup>Analog Outputs
Recorder Offset: add a zero offset for recording slightly negative readings from noise around the zero point. • Allow Overrange: check to allow a ± 5% over-range; uncheck to disable over-range if the recording device is sensitive to excess voltage or current. Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 77: Figure 2-53. Analog Outputs Group Calibration Screen
While these are the physical limits of the current loop modules, typical applications use 2-20 mA or 4-20 mA for the lower and upper limits. For manual calibration adjustments, see Section 2.5.8.1 for voltage and Section 2.5.8.2 for current. 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 78: Manual Calibration Of Voltage Range Analog Outputs
±0.0005V 90 mV ±0.001V 0.02 mV 1 VDC ±0.001V 900 mV ±0.001V 0.24 mV 5 VDC ±0.002V 4500 mV ±0.003V 1.22 mV 10 VDC ±0.004V 4500 mV ±0.006V 2.44 mV Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 79: Manual Adjustment Of Current Range Analog Outputs
Figure 2-6 for pin assignments and diagram of the analog output connector). This allows the use of a voltmeter connected across the resistor to measure converter output as VDC or mVDC. 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 80: Setup>Instrument
When an instrument is connected to a network that is connected to the Internet, follow the instructions on this Remote Update page to check for and activate software/firmware updates. (Also refer to Section 5.3). Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 81: Setup>Comm (Communications)
Security only command that is active is the request-for-help command (? CR). Stop bits Select either 0 or 1 stop bit (typically set in conjunction with Parity and Data bits). 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 82: Tcp Port1
(DHCP). Most users will want to configure the instrument with a static IP address: click the Static radio button to manually assign a static IP address (consult your network administrator, and see Table 2-18 for information). Figure 2-58. Communications Configuration, Network Settings Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 83: Table 2-18. Lan/Ethernet Configuration Properties
A string of numbers very similar to the Instrument IP address (e.g. Default 192.168.76.1.) that is the address of the computer used by your LAN and serves Gateway as a router to access the Internet or another network. 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 84: Transferring Configuration To Other Instruments
7. When the Status field indicates that the USB drive has been detected, press the “Upload Configuration to Instrument” Start button. 8. When the Status field indicates that the upload is complete, remove the flash drive. Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 85: Communications And Remote Operation
RS232 on instrument rear panel) and/or COM2 (labeled COM2 on instrument rear panel) for communication modes, baud rate and serial communications. If using a USB option communication connection, setup requires that the instrument’s baud rate and personal computer baud rate match. 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 86: Serial Communication: Rs-232
A code-activated switch (CAS), can also be used on either port to connect typically between 2 and 16 send/receive instruments (host computer(s) printers, data loggers, analyzers, monitors, calibrators, etc.) into one communications hub. Contact Teledyne API Sales (front cover, this manual) for more information on CAS systems.
Page 87: Communications Protocols
MODBUS registers are provided in Appendix A. MODBUS These instructions assume that the user is familiar with MODBUS communications, and provide minimal information to get started. Please refer to the Teledyne API MODBUS manual, PN 06276, and to www.modbus.org for MODBUS communication protocols. Minimum Requirements: Instrument firmware with MODBUS capabilities installed •...
Page 88: Figure 3-2. Modbus Via Serial Communication (Example)
Setup>Vars>Instrument ID menu. Next, for the settings to take effect, power off the analyzer, wait 5 seconds, and power it on again. Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 89: Hessen
Create a unique identification number for each instrument in Important the multidrop chain via the Setup>Vars>Instrument ID menu. The Hessen protocol is not strictly defined; therefore, while Teledyne API’s application is completely compatible with the protocol itself, it may be different from implementations by other companies.
Page 90: Hessen Settings Configuration
ESPONSE Set the response mode under Hessen Response Mode, referring to Table 3-2 for descriptions. Table 3-2. Teledyne API's Hessen Protocol Response Modes MODE ID MODE DESCRIPTION This is the default setting. Reponses from the instrument are encoded as the traditional command format.
Page 91: Table 3-3. Hessen Status Flags And Default Bit Assignments
Be careful not to assign conflicting flags to the same bit as each status bit will be triggered if any of the assigned flags is active. 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 92: Hessen Gas List Configuration
1 or low range is active only when range 2 or high range is active Not Applicable specific gas identification Reported choice of whether to report when polled by the Hessen network Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 93: Calibration
Optional equipment: A recording device such as a strip-chart recorder and/or data logger. For electronic documentation, the internal data acquisition system (DAS) can be used by configuring the Datalogger through the Setup>Data Logging menu; Section 2.5.1). 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 94: Zero Air
1000 cc/min (500 cc/min x 2). Zero air or zero calibration gas is similar in chemical composition to the measured medium but without the gas to be measured by the analyzer. For the T200, this means zero air should be devoid of NO, NO...
Page 95: Span Gas For Multipoint Calibration
Some applications, such as EPA monitoring, require a multipoint calibration where span gases of different concentrations are needed. We recommend using an NO gas of higher concentration combined with a gas dilution calibrator such as the Teledyne API T700/T700U Models. Calibrators mix high concentration gas with zero air to accurately produce span gas of the desired concentration.
Page 96: Interferents
Section 6.1.5. ERMEATION UBES Teledyne API offers an optional internal span gas generator that utilizes an NO permeation tube as a span gas source (see Section 2.3.2.5). The accuracy of these devices is only about ±5%. Whereas this may be sufficient for quick, daily calibration checks, we recommend using certified NO gases for accurate calibration.
Page 97: Data Recording Devices
Perform a span calibration on both the NO & NOx channels using a known concentration of NO span gas. • Perform the two-point Converter Efficiency (CEA and CEB) calibration using a known concentration of NO span gas. 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 98: Calibration And Check Procedures For Basic Configuration
NO span gas through the Sample port, and check the reading after the Stability falls below 1.0 PPB (either in the gas graph or in the Dashboard). Otherwise, follow the steps presented in Sections 4.2.1.1 and 4.2.1.2. Figure 4-1. Multi-Point Calibration Page Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 99: Zero Calibration Check And Actual Calibration
3. Press the Stop button and return to Home screen. 4. In the Dashboard, check and record the Slope(s) and the Offset(s). (See Table Section 4.4, Calibration Quality Analysis, expected/acceptable values). 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 100: Calibration And Check Procedures With Valve Options Installed
When the contacts are closed for at least 5 seconds, the instrument switches into zero, low span or high span mode and the internal zero/span valves will be automatically switched to the appropriate configuration. Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 101: Automatic Zero/Span Cal/Check (Auto Cal)
Table 4-1 and Table 4-2 show how to set up the operating states of each calibration or check, and Table 4-3 shows how to program the execution of each. Figure 4-3. Auto Cal Page 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 102: Table 4-1. Auto Cal States
Zero Low High Calibrate For each sequence, there are four parameters that control operational details: Date, Time (both in the Start field), Interval, and Duration, as presented in Table 4-3. Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 103: Calibration Quality Analysis
Final Test and Validation Data Sheet that came with your instrument, which should not be significantly different. Otherwise, refer to the troubleshooting Section 5.7.7. 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 104: Conversion Efficiency (Ce) Check
Any other reference points within measurement range of the instrument may be used. For this procedure use a calibrated O generator, such as a Teledyne API's T700. • There must be a minimum of 10% more NO than O produced.
Page 105 10. Subtract line 2 from line 3 & write that number down on line 4. Also write the NO value on line 8 of the data sheet. The specification shown on the data sheet is the value that is used by Teledyne API •...
Page 106: Simplified Gpt Data Sheet
) x 100 ] = [ ( ____ / ____ ) x 100 ] = ____ 12 Total Conv Eff [ 100% – ] = 100% - ____ = _____ % ( > 96%) Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 107: Epa Protocol Calibration
Government Publishing Office at http://www.gpo.gov/fdsys/) and with Quality Assurance Guidance documents (available on the EPA website: http://www3.epa.gov/ttn/amtic/qalist.html). Give special attention to specific regulations regarding the use and operation of ambient NOx analyzers (chemiluminescence). 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 108: Maintenance And Service
(actual calibration), as this will reset the stored values for OFFSET and SLOPE and alter the instrument’s calibration. Alternatively, use the Auto Cal feature described in Section 4.3 with the CALIBRATE attribute set to OFF (not enabled). Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 109: Table 5-1. Maintenance Schedule
(at sea level) Inline Exhaust Replace Annually Scrubber converter Replace Every 3 years or if converter conversion efficiency drops below 96% Desiccant bags Replace Any time PMT housing is opened for maintenance 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 110: Predictive Diagnostics
Constant for NO Conc Drift of instrument response; clean RCEL window. Check for flow constant Decreasing over time (Concentration) leaks or irregularities. concentration Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 111: Operational Health Checks
Figure 5-1: Report Generation Page The report can also be set to generate periodically and sent to a Web services “cloud” where it is available for viewing by Teledyne API technical support personnel. Set this function with two Vars: Setup>Vars>Upload Report to Cloud: set to True.
Page 112: Manual Reload/Update Procedures
Install button will not be enabled. 5. Press the Install button, and note the messages in the Status field at the bottom of the page. Use the Cancel button if necessary. Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 113: Instrument Display Calibration (For Earlier Instruments)
Test the accuracy of the calibration by touching parts of the screen and see that the mouse pointer follows your touches. 9. If you press the CANCEL button, the calibration won’t be altered. Otherwise, press the ACCEPT button. 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 114: Time Zone Changes
6. After the Time Zone is implemented first (Steps 1 through 5), then other changes to the date and/or time can be made, and recycling the power is not necessary. Figure 5-5. Time Zone Change Requirements Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 115: Hardware Maintenance Procedures
1. Turn OFF the analyzer to prevent drawing debris into the instrument. 2. Open the hinged front panel and unscrew the retaining ring on the filter assembly. RETAINING RING PTFE O-RING HOLDER Figure 5-6. Replacing the Particulate Filter 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 116: Changing The O 3 Dryer Particulate Filter
Performing this procedure improperly or with incorrect tools creates the risk of causing a significant leak. 4. Take off the old filter element and replace it with a suitable equivalent (Teledyne API P/N FL-3). Teledyne API T200 NO/NO Analyzer with NumaView™...
Page 117: Changing The Ozone Cleanser Chemical
O generator. 3. Use a 7/16” wrench to remove both pieces of 1/8” male nut with tubing from the NPT fittings. 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 118: Figure 5-8. Ozone Cleanser Assembly
The maintenance cycle of this item is dependent on ambient moisture, sub- • micron particle load and other factors and may differ from that shown in Table 5-1. Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 119 9. Using a small powder funnel, fill the cartridge with about 10g new silica gel desiccant (Teledyne API P/N CH43) so that it is level on both legs of the cartridge. • Slight vibration is required to settle the chemical into the cartridge and achieve tightest packing, which increases performance and lifetime of the filter.
Page 120: Maintaining The External Sample Pump (Pump Pack)
3. Remove the top layer of insulation if necessary. 4. Unscrew the black aluminum cover of the oven (3 screws) using a medium Phillips-head screw driver. Leave the fittings and tubing connected to the cover. • Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 121: Changing The External Zero Air Scrubber (Opt 86C)
These chemicals need to be replaced periodically (see Table 5-1) or as needed. CAUTION! The following procedures apply only to the External Zero Air Scrubber and NOT to the inline exhaust scrubber cartridge that is part of the pump pack assembly. 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 122 • 6. It is not necessary to remove the nylon tube fitting from the insert, but if removed, apply Teflon tape (Teledyne API P/N HW36) to the threads of the nylon tube fitting before installing on the insert. 7. Refill the scrubber with charcoal at the bottom and the Purafil© chemical at the top.
Page 123: Figure 5-9. Zero Air Scrubber Assembly
Figure 5-9. Zero Air Scrubber Assembly 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 124: Changing Or Cleaning The No Converter
• Make a note of the orientation of the tubes relative to the heater cartridge. Unscrew the band heater and loosen it. Remove the old converter cartridge. Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 125: Figure 5-10. No 2 Converter Assembly
Converter Assembly Wrap the band heater around the new replacement converter cartridge and tighten the screws using a high-temperature anti-seize agent (Teledyne API P/N CH42) such as copper paste. Ensure to use proper alignment of the heater with respect to the converter tubes.
Page 126: Cleaning The Reaction Cell
2. Disconnect the black 1/4" exhaust tube and the 1/8” sample and ozone air tubes from the reaction cell. Disconnect the heater/thermistor cable. 3. Remove two screws (Teledyne API P/N SN144) and two washers holding the reaction cell to the PMT housing and lift the cell and manifold out.
Page 127: Figure 5-11. Reaction Cell Assembly
Figure 5-11. Reaction Cell Assembly 4. Remove two screws (Teledyne API P/N SN150) and two washers. 5. The reaction cell will separate into two halves, the stainless steel manifold assembly and the black plastic reaction cell with window gasket, stainless steel reaction cell sleeve, optical filter and O-rings.
Page 128: Servicing Critical Flow Orifices
Figure 5-12. Critical Flow Orifice Assembly Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 129 9. Reinstall the critical flow orifice assembly into the reaction cell manifold or the vacuum manifold. 10. Reconnect all tubing, power up the analyzer and pump. After a warm-up period of 30 minutes, carry out a leak test as described in Section 5.6.11. 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 130: Checking For Light Leaks
Assembly is removed, ensure to replace the 5 desiccant bags inside the housing. 7. Carefully replace the analyzer cover. If tubing was changed, carry out a pneumatic leak check (Section 5.6.11). Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 131: Checking For Pneumatic Leaks
If IZS or zero/span valves are installed, disconnect the tubing from the zero and span gas ports and plug the ports. Cap the DFU particle filter on the dryer. • 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 132: Performing Flow Checks/Calibrations
Such checks are useful for monitoring the actual flow of the instrument, using an external flow meter. A decreasing, actual sample flow may point to slowly clogging pneumatic paths, most likely critical flow orifices or sintered filters (Section 5.6.9). Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 133: Figure 5-13. Flow Calibration Menu
Actual Flow value by inputting the reading from the external flow meter obtained in the corresponding check of the flow to be calibrated. 2. Press the Calibrate button. Figure 5-13. Flow Calibration Menu 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 134: Service And Troubleshooting
PCA. Note that the analyzer’s DC power wiring is color-coded and these colors • match the color of the corresponding test points on the relay PCA. Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 135: Fault Diagnosis With Alerts
DYN_ZERO was set Concentration Offset value to high to ON). Configuration and Calibration Failed Disk on Module CONFIG INITIALIZED data reset to original Factory User erased data state or erased. 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 136 Failed RCELL Temperature Sensor NO and NO readings. (RCELL RCELL TEMP WARN Relay controlling the heater is not working temperature is < 45°C or > Failed Relay Board 55°C). C Bus Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 137 Clears the next time successful zero calibration is performed. Clears the next time successful span calibration is performed. Clears 30 minutes after power up. Only appears if the IZS option is installed. 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 138: Fault Diagnosis With Dashboard Functions
It decreases about 1 in-Hg per 1000 ft gain in altitude. A variety of factors such as air conditioning systems, passing storms, and air temperature, can also cause changes in the absolute atmospheric pressure. Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 139: Using The Diagnostic Signal I/O Functions
Use the Utilities>Diagnostics menu to view the raw voltage of an input signal or the Setup menu to control the state of an output voltage or control signal. 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 140: Using The Analog Output Channels
Box Temperature typically runs ~7°C warmer than ambient temperature 0 °C 70 °C The temperature inside Box Temp Poor/blocked ventilation to the analyzer the analyzer’s chassis Stopped Exhaust-Fan Ambient Temperature outside of specified range Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 141: Using The Internal Electronic Status Leds
If the front panel displays properly but DS5 does not flash, then the program files have become corrupted, contact Teledyne API's Technical Support Department (see Section 5.9) because it may be possible to recover operation of the analyzer. If after 30 –...
Page 142: Figure 5-15. Relay Pca Status Leds Used For Troubleshooting
Only active when one of the pressurized span gas options is installed. Only active when one of the pressurized zero gas options is installed. Note: D4, D6, and D14-16 are not indicated as they are not used. Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 143: Flow Problems
1. Check for actual sample flow. • To check the actual sample flow, disconnect the sample tube from the sample inlet on the rear panel of the instrument. 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 144 Calibration>Zero and Span menus. If the sample flow increases, suspect a bad Sample/Cal valve. 3. If none of these suggestions help, carry out a detailed leak check of the analyzer as described in Section 5.6.11.2. Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 145: Ozone Flow Is Zero Or Low
If this flow is correct (~80 cc/min), the orifice works properly. • If this flow is low, replace the sintered filter. • The orifice holder assembly allows a quick and easy replacement of the filter • (Section 5.6.9). 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 146: High Flow
Again, monitoring the pressures and flows regularly will reveal such problems, because the pressures would slowly or suddenly change from their nominal, mean values. Teledyne API recommends reviewing all test data once per week and to do an exhaustive data...
Page 147: Calibration Problems
If the response offset test functions for NO (NO OFFS) or NO (NOX OFFS) are greater than 150 mV, a reaction cell contamination is indicated. • Clean the reaction cell as described in Section 5.6.8. 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 148: Absence Of Analyzer Response To Sample Gas
(ambient air leaking into zero air line or a worn- out zero air scrubber) or a change in the span gas concentration due to zero air or ambient air leaking into the span gas line. Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 149: Inability To Span - Deactivated Span Button
Check any zero air scrubber for performance. It may need to be replaced (Section 5.6.4.2). 2. Check to ensure that there is no ambient air leaking into zero air line. Check for leaks in the pneumatic systems as described in Section 5.6.11. 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 150: Non-Linear Response
Also, if the span gas is not vented at all and does not supply enough sample gas, • the analyzer may be evacuating the sample line. Ensure to create and properly vent excess span gas. • Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 151: Discrepancy Between Analog Output And Display
The following section provides an itemized list of the most common dynamic problems with recommended troubleshooting checks and corrective actions. 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 152: Excessive Noise
Listen if the valve is switching, see if the respective LED on the relay board is • indicating functionality. Alternatively, navigate to the Dashboard and observe the PMT value change between • the two valve states. Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 153: Subsystem Check For Troubleshooting
This section describes how to determine if a certain component or subsystem is actually the cause of the problem being investigated. 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 154: Ac Main Power
Table 5-7. DC Power Test Point and Wiring Color Codes NAME TEST POINT# COLOR DEFINITION DGND Black Digital ground AGND Green Analog ground +15V Blue -15V Yellow +12R Purple 12 V return (ground) line +12V Orange Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 155: I 2 C Bus
Assuming that there are no wiring problems and that the DC power supplies are operating properly, the display screen should light and show the splash screen and other indications of its state as the CPU goes through its initialization process. 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 156: Relay Pca
B) with the voltage displayed through the signal I/O function. If the wiring is intact but there is a large difference between the measured and • displayed voltage (±10 mV) then the motherboard is bad. Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 157: Figure 5-17. Typical Set Up Of Status Output Test
6. The status of EXTERNAL_HIGHSPAN_CAL should change to read “ON.” Table 5-10. Control Input Pin Assignments and Corresponding Signal I/O Functions INPUT CORRESPONDING I/O SIGNAL EXT_ZERO_CAL EXT_HIGHSPAN_CAL C, D, E& F NOT USED 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 158: Pressure / Flow Sensor Assembly
ASIC PERATION HECK • Measure the voltage between TP2 and TP1 C1 it should be 10 VDC ± 0.25 VDC. If not then the board is bad. Replace the PCA. Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 159: Cpu
U57, the large 44 pin device on the lower right hand side of the board. If this is true, removing U57 from its socket will allow the instrument to start up but the measurements will be invalid. 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 160: Rs-232 Communications
RS-232 T ENERAL ROUBLESHOOTING Teledyne API's analyzers use the RS-232 communications protocol to allow the instrument to be connected to a variety of computer-based equipment. Problems with RS-232 connections usually center around five general areas: Incorrect cabling and connectors. See Section 2.3.1.8 under RS-232 Connection for •...
Page 161: No 2 À No Converter
It should read close to zero Ω. If the thermo-couple does not have continuity, it • is broken. If it reads zero voltage at elevated temperatures, it is broken. • 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 162 If the converter’s efficiency is below this limit, the NO converter should be • replaced. The current converter efficiency level is also recorded along with the calibration • data in the DAS for documentation and performance analysis (Section 2.5.1). Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 163: Photomultiplier Tube (Pmt) Sensor Module
(Utilities>Diagnostics>OE Test>Run ETest) described in Section 5.7.9.11 above. If the instrument passes the OTEST but fails the ETEST, the preamplifier board may • be faulty or need a hardware calibration. 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 164: High Voltage Power Supply (Hvps)
10. Turn off the instrument power, and reconnect the PMT, and then reassemble the sensor. If any faults are found in the test, you must obtain a new HVPS as there • are no user serviceable parts inside the supply. Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 165: Pmt Temperature Control Pca
A leak in the dryer or between the dryer and the generator can reduce sensitivity and cause performance drift. Carry out a leak check (Section 5.6.11). 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 166: Internal Span Gas Generator And Valve Options
Placing it inside the chassis, next to the thermistor labeled XT1 (above connector • J108) on the motherboard. Compare its reading to the value of the PMT TEMP. • Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 167: Service Procedures
Regular maintenance procedures are discussed in Section 5.5 Note and are not listed here). Also, there may be more detailed service notes for some of the below procedures. Contact Teledyne API's Technical Support Department. WARNING – ELECTRICAL SHOCK HAZARD Unless the procedure being performed requires the instrument...
Page 168: Disk-On-Module Replacement Procedure
8. Close the rear panel and turn on power to the machine. 9. If the replacement DOM carries a firmware revision, re-enter all of the setup information. Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 169: O 3 Generator Replacement
5. Attach the replacement dryer to the mounting bracket in the same orientation as the old dryer. 6. Fix the dryer to the bracket using new tie wraps. 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 170: Pmt Sensor Hardware Calibration
6. Feed NO gas into the analyzer. • This should be 90% of the upper limit setting for the T200’s reporting range: EXAMPLE: if the reporting range is set at 500 ppb, use 450 ppb NO. Teledyne API T200 NO/NO Analyzer with NumaView™...
Page 171: Figure 5-19. Pre-Amplifier Board Layout
PMT sensitivity. 14. Review the slope and offset values: • The slope values should be 1.000 ±0.300. • The offset values should be approximately 0.0 (-20 to +150 mV is allowed). 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 172: Replacing The Pmt, Hvps Or Tec
5. If the TEC is to be replaced, remove the reaction cell assembly at this point by unscrewing two holding screws. This is necessary only if the repair being performed involves removing the • PMT cold block. Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 173: Figure 5-20. Sensor Assembly
Thermistor will be coated with a white, thermal conducting paste. • Do not contaminate the inside of the housing with this grease, as it may contaminate the PMT glass tube on re-assembly. 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 174 21. Install new silica gel packets (desiccant bags). 22. Reconnect the cables and the reaction cell (evenly tighten these screws). 23. Replace the sensor assembly into the chassis and fasten with four screws and washers. Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 175: Removing / Replacing The Relay Pca From The Instrument
The Relay retainer plate installed on the relay PCA covers the lower right mounting screw of the relay PCA. Therefore, when removing the relay PCA, the retainer plate must be removed first. Figure 5-22. Relay PCA Mounting Screw Locations 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 176: Frequently Asked Questions
FREQUENTLY ASKED QUESTIONS The following list was compiled from the Teledyne API's Technical Support Department’s ten most commonly asked questions relating to the analyzer. QUESTION ANSWER Why does the ENTR button Sometimes the ENTR button will disappear if you select a setting that is...
Page 177: Technical Assistance
Teledyne API Technical Support 9970 Carroll Canyon Road San Diego, California 92131-1106 USA Toll-free Phone: +1 800-324-5190 Phone: +1 858-657-9800 Fax: +1 858-657-9816 Email: api-techsupport@teledyne.com Website: http://www.teledyne-api.com/ 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 178: Principles Of Operation
PRINCIPLES OF OPERATION The T200 Nitrogen Oxides Analyzer is a microprocessor controlled instrument that determines the concentration of nitric oxide (NO), total nitrogen oxides (NO , the sum of NO and NO ) and nitrogen dioxide (NO ) in a sample gas drawn through the instrument.
Page 179 (thereby reducing the amount of available collision partners) and is supplied with a large, constant excess of ozone (about 3000-5000 ppm) from the internal ozone generator. 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 180: Chemiluminescence Detection In The Reaction Cell
Section 6.1.5). For instance, some oxides of sulfur can also be chemiluminescent emitters when in contact with O but give off light at much shorter wavelengths (usually around 260nm to 480nm). Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 181: No X And No 2 Determination
, and therefore the concentration of NO , the T200 periodically switches the sample gas stream so that the pump pulls it through a special converter cartridge filled with molybdenum (Mo, “moly”) chips that are heated to a temperature of 315°C.
Page 182: Auto Zero
(i.e. the NO present + the converted NO present). By switching the sample gas stream in and out of the “moly” converter every 6 - 10 seconds, the T200 analyzer is able to quasi-continuously measure both the NO and the total NO content.
Page 183: Measurement Interferences
NO. account for the effects of the CO Body Quenching: CO molecules collide with Contact Teledyne API’s Technical Support * molecules absorbing excess energy kinetically Department (Section 5.9) for details. and preventing emission of photons. 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™...
Page 184: Direct Interference
NO account for the effects of the SO molecules absorbing excess energy kinetically and preventing emission of photons. Contact Teledyne API’s Technical Support Department (Section 5.9) for details. Body quenching: H O molecules collide with NO Analyzer’s operating in high humidity areas must...
Page 185: Third Body Quenching
• interference. For those applications, it is recommended to use other analyzer models. Please consult Teledyne API's Sales Department or our website (front cover, this manual). Smaller less polar and electronically “harder” molecules such as N...
Page 186: Pneumatic Operation
Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 187: Vacuum Manifold
FT28 fitting is as shown in the above drawing. An optional sample gas dryer will add a Tee-fitting so that two ¼” tubes can be • connected to the same port. 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 188: Sample Gas Flow Valves And Routing
• • a spring (applies mechanical force needed to form the seal between the o-rings, the critical flow orifice and the assembly housing) Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 189: Critical Flow Orifice
Several critical flow orifices (Figure 6-7) are used to create and maintain the proper flow rate of gas through its various components. (Please note that Figure 6-7 represents the standard configuration and is provided for reference). 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 190: Figure 6-7. Location Of Flow Control Assemblies & Critical Flow Orifices
IZS generator installed). generator when it is installed. Dry air return of ozone dryer Controls flow rate of dry air return / purge 0.004” (0.10 mm) 80 cc/min air of the dryer. Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 191: Ozone Gas Generation And Air Flow
Obtain a Material Safety Data Sheet (MSDS) for this gas. Read and rigorously follow the safety guidelines described there. Always ensure that the plumbing of the O generation and supply system is maintained and leak-free. 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 192: The O 3 Generator
The absorbed water is transported through the membrane wall and evaporated into the dry purge gas flowing through the outer tube, countercurrent to the gas in the inner tube. Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 193: Figure 6-9. Semi-Permeable Membrane Drying Process
) can be absorbed this way, too. This is an advantage since gases such as can cause interference for the measurement of NO , NO and NO (see Table 6-1). Figure 6-10. Sample Dryer 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 194: Ozone Supply Air Filter
The O destruct is located just inside the NO converter. As this is a true catalytic converter, there are no maintenance requirements as would be required for charcoal-based ozone destructs. Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 195: Pneumatic Sensors
~14 in Hg. If the Temperature/Pressure Compensation (TPC) feature is turned on (see Section • 6.9.2), the output of this sensor is also used to supply pressure data for that calculation. 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 196: Sample Gas Flow Calculation
The value for this flow measurement is viewable as O3 Flow. As with all other test parameters, we recommend to monitor the ozone flow over time for predictive diagnostics and maintenance evaluation. Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 197: Electronic Operation
PMT Thermo- Pressurized Electric Cooler Span Shutoff High Internal Span Gas Valve (Optional) Voltage Generator Perm Tube Power Oven Heater Supply Destruct Thermocouple Sensor SENSOR MODULE Figure 6-11. Electronic Block Diagram 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 198 Teledyne API. It communicates with the user as well as receives data from and issues commands to a variety of peripheral devices via a separate printed circuit assembly onto which the CPU is mounted: the motherboard.
Page 199: Cpu
The DOM is a 44-pin IDE flash drive with storage a 512 MB capacity. It is used to store the computer’s operating system, the Teledyne API firmware, and most of the operational data generated by the analyzer’s internal data acquisition system (DAS).
Page 200: Motherboard
CPU which calculates the current temperature of the PMT. SAMPLE GAS PRESSURE SENSOR: Located on the flow/pressure sensor PCA, this sensor measures the sample chamber’s gas pressure. Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 201: Thermistor Interface
OUTPUT LOOP-BACK: All of the functioning analog outputs are connected back to the A/D converter through a Loop-back circuit. This permits the voltage outputs to be calibrated by the CPU without need for any additional tools or fixtures. 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 202: External Digital I/O
The Relay PCA is located in the right-rear quadrant of the analyzer and is mounted vertically on the backside of the same bracket as the instrument’s DC power supplies. Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 203: Figure 6-13. Relay Pca Layout (P/N 045230100)
Never remove this retainer while the instrument is plugged in and turned on. The contacts of the AC relay sockets beneath the shield carry high AC voltages even when no relays are present. 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 204: Figure 6-14. Relay Pca P/N 045230100 With Ac Relay Retainer In Place
Figure 6-14. Relay PCA P/N 045230100 with AC Relay Retainer in Place Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 205: Status Led's
Additional valve set options also controlled by the CPU via the I C bus, and the relay PCA can be included. (see Sections 2.3.2.3, 2.3.2.4, and 2.3.2.5 regarding these valve sets). 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 206: Heater Control
CPU. All of the heaters used are AC powered which are turned ON/OFF by AC relays located on the Relay PCA in response to commands issued by the CPU. Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 207: Thermocouple Inputs And Configuration Jumper (Jp5)
The type and operating parameters of this thermocouple are set using a jumper plug • (JP5). The default configuration for this thermocouple is: Type-K • Temperature compensated for Type-K • Isolated • 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 208: Figure 6-16. Thermocouple Configuration Jumper (Jp5) Pin-Outs
NOT USED COULD DAMAGE INSTRUMENT AND VOID WARRANTY ATTENTION The correct Thermocouple Type must be used if there is ever the need for replacement. If in doubt please consult Teledyne API Technical Support. Not Used Purple Jumpers Figure 6-16. Thermocouple Configuration Jumper (JP5) Pin-Outs Teledyne API T200 NO/NO Analyzer with NumaView™...
Page 209: Sensor Module
This current signal is amplified by the preamplifier board and then reported to the motherboard. Figure 6-17. Basic PMT Design 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 210: Pmt Preamplifier
PCA. This amplified signal is also sent to the Motherboard to be digitized and forwarded to the CPU. Provides the means for adjusting the electronic signal output from the PMT. • Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 211: Figure 6-18. Pmt Preamp Block Diagram
PMT and the current to voltage conversion circuit on the PMT preamplifier board. See Section 5.7.9.11 for instructions on performing this test. 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 212: Pmt Cooling System
TEC. The “hot” side of the TEC is cooled by a constant flow of ambient air that is directed across a set of heat sinks by a fan. Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 213: Tec Control Board
Four test points are also located at the top of this assembly. • • For the definitions and acceptable signal levels of these test points see Section 5.7.9.14. 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 214: Pneumatic Sensor Board
(both standard and optional). All AC and DC Voltages, except for the dedicated 24 VDC, are distributed via the relay PCA. Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 215: Figure 6-21. Power Distribution Block Diagram
POWER IN Fans: MODEL SPECIFIC OPTIONAL VALVES TEC and VALVES (e.g. NO – NO Valves, (e.g. Sample/Cal, Chassis Auto-zero valves, etc.) Zero/Span, Shutoff, etc.) Figure 6-21. Power Distribution Block Diagram 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 216: Ac Power Configuration
Relay PCA. RELAY PCA Configuration Jumpers for Optional AC Heaters (Internal Perm Tube Oven Heater) Configuration Jumpers for AC Heaters Destruct, Reaction Cell) Figure 6-22. Location of AC power Configuration Jumpers Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 217: Ac Configuration - Standard Heaters (Jp2)
Reaction Cell Reaction Cell Heaters Heaters Destruct Destruct Heater Heater 220 VAC / 240 VAC 110 VAC /115 VAC Figure 6-23. Typical Set Up of AC Heater Jumper Set (JP2) 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 218: Ac Configuration - Heaters For Option Packages (Jp6)
FUNCTION PINS 1 to 8 Common Internal Permeation Tube Oven Heater 2 to 7 Neutral to Load Permeation Tube Heater Figure 6-24. Typical Jumper Set (JP2) Set Up of Heaters Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 219: Front Panel Touchscreen/Display Interface
CPU by means of a touchscreen controller that connects to the CPU via the internal USB bus and emulates a computer mouse. Figure 6-25. Front Panel and Display Interface Block Diagram 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 220: Lvds Transmitter Board
SOFTWARE OPERATION The analyzer has a high performance, 86-based microcomputer running Windows CE. Inside the WINDOWS CE shell, special software developed by Teledyne API interprets user commands via the various interfaces, performs procedures and tasks, stores data in the CPU’s various memory devices and calculates the concentration of the sample gas.
Page 221: Adaptive Filter
The preset gain parameters are set at the factory and may vary from analyzer to • analyzer. The TPC feature is enabled or disabled by setting the value of the variable TPC Enable in the Setup>Vars menu. (see Section 2.5.5). 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 222: Calibration - Slope And Offset
NO , NO and NO concentrations of the sample gas. The instrument slope and offset values recorded during the last calibration can be viewed in the Dashboard. Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 223: Glossary
(Mbps) 100BaseT same as 10BaseT except ten times faster (100 Mbps) APICOM name of a remote control program offered by Teledyne-API to its customers ASSY Assembly Code-Activated Switch Corona Discharge, a frequently luminous discharge, at the surface of a conductor or...
Page 224 Per-Fluoro-Alkoxy, an inert polymer; one of the polymers that Du Pont markets as Teflon ® Programmable Logic Controller, a device that is used to control instruments based on a logic level signal coming from the analyzer Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 225 VARS Variables, the variable settings of the instrument Voltage-to-Frequency Zero / Span 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 226 NO concentration for range #2 concentration for range #1 concentration for range #2 Concentration stability Auto zero offset (range de-normalized) Pre React Ozone flow rate cc/m Reaction cell pressure "Hg Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 227 #3 Converter efficiency factor for range #3 — External analog input 1 value Volts External analog input 1 slope eng unit /V External analog input 1 offset eng unit 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 228 — offset sensor cell temperature °C concentration concentration during zero/span calibration, just before computing new slope and offset slope — offset Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 229 Maps to ID_VAR_O3_PRESSURE_SLOPE variable; O cell — pressure slope compensation Maps to ID_VAR_O3_TEMP_SET variable; O temperature setpoint °C Maps to ID_VAR_O3_DWELL variable; O dwell time Seconds Maps to ID_VAR_O3_RANGE variable; O analog output range 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 230 #2 exceeded concentration alarm limit #1 exceeded concentration alarm limit #2 exceeded Calibrating O sensor cell temperature warning concentration alarm limit #1 exceeded concentration alarm limit #2 exceeded Teledyne API T200 NO/NO Analyzer with NumaView™ Software 083730200A DCN7962...
Page 231 M200EUP. All NO references become NO for M200EU_NO M200EU and M200EU_NO External analog input option. M200EU_PHOTO. option. 32-bit integer value stored in high/low word order (i.e. not a floating-point value). 083730200A DCN7962 Teledyne API T200 NO/NO Analyzer with NumaView™ Software...
Page 232 Appendix B 083730200A DCN7962...

Teledyne T200 User Manual

1 Introduction, Specifications, Approvals, & Compliance

2 Getting Started

3 Communications and Remote Operation

4 Calibration

5 Maintenance and Service

Quick Links

Troubleshooting

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Summary of Contents for Teledyne T200