Teledyne 100E Training Manual
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Teledyne 100E Training Manual

Teledyne 100E Training Manual

Uv fluorescence so2 analyzer
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TRAINING MANUAL
MODEL 100E / T100
UV FLUORESCENCE SO
ANALYZER
2
Also including the M100EU, M101E, M102E, M108E and M100EH
© TELEDYNE ADVANCED POLLUTION INSTRUMENTATION
(T-API)
9480 CARROLL PARK DRIVE
SAN DIEGO, CA 92121-5201
TOLL-FREE: 800-324-5190
TEL: 858-657-9800
FAX: 858-657-9816
E-MAIL: sda_techsupport@teledyne.com
WEB SITE: www.teledyne-api.com
047030000 Rev I
DCN# 6465
08 May 2012
Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

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  • Page 1 TRAINING MANUAL MODEL 100E / T100 UV FLUORESCENCE SO ANALYZER Also including the M100EU, M101E, M102E, M108E and M100EH © TELEDYNE ADVANCED POLLUTION INSTRUMENTATION (T-API) 9480 CARROLL PARK DRIVE SAN DIEGO, CA 92121-5201 TOLL-FREE: 800-324-5190 TEL: 858-657-9800 FAX: 858-657-9816 E-MAIL: sda_techsupport@teledyne.com WEB SITE: www.teledyne-api.com...
  • Page 2 Teledyne Advanced Pollution Instrumentation MODEL 100E UV FLUORESCENCE SO ANALYZER Training Manual TABLE OF CONTENTS PRINCIPLE OF OPERATION PNEUMATICS AND ASSEMBLIES MENU STRUCTURE CALIBRATION PROCEDURES MAINTENANCE TROUBLESHOOTING & FAULTS SPECIFICATIONS OTHER SULFUR ANALYZERS T SERIES ADDENDUM 04703I 05/08/12 (DCN 6465) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S.

  • Page 3: Principle Of Operation

    Teledyne Advanced Pollution Instrumentation MODEL 100E UV FLUORESCENCE SO ANALYZER Training Manual 1. PRINCIPLE OF OPERATION 04703I 05/08/12 (DCN 6465) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 4: Measurement Principle

    In the case of the Model 100E, a band pass filter between the source of the UV light and the affected gas limits the wavelength of the UV light to approximately 214ηm.
  • Page 5 Teledyne Advanced Pollution Instrumentation MODEL 100E UV FLUORESCENCE SO ANALYZER Training Manual     Obviously the more SO that is present in the sample gas, the more fluorescence will be detected in the sample chamber. Unfortunately there are several other factors that can also affect the amount of fluorescence detected by the analyzer.

  • Page 6: The Uv Light Path

    Training Manual The Reaction Cell The UV Light Path The optical design of the Model 100E’s sample chamber optimizes the fluorescent reaction between SO and UV Light and assure that only UV light resulting from the decay of SO * into is sensed by the instruments fluorescence detector, the PMT.
  • Page 7 Teledyne Advanced Pollution Instrumentation MODEL 100E UV FLUORESCENCE SO ANALYZER Training Manual 04703I 05/08/12 (DCN 6465) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 8 Training Manual UV Lamp The source of excitation UV light for the Model 100E is a low pressure zinc-vapor lamp. An AC voltage heats up and vaporizes zinc contained in the lamp element creating a light-producing plasma arc. Zinc-vapor lamps are preferred over the more common mercury-vapor lamps for this...
  • Page 9 Teledyne Advanced Pollution Instrumentation MODEL 100E UV FLUORESCENCE SO ANALYZER Training Manual BEFORE AFTER UV SOURCE OPTICAL FILTER BANDWIDTH Fluorescent Spectrum * FLUORESCENT SPECTRUM WAVELENGTH (nm) WAVELENGTH (nm) 04703I 05/08/12 (DCN 6465) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 10: Optical Lenses

    Teledyne Advanced Pollution Instrumentation MODEL 100E UV FLUORESCENCE SO ANALYZER Training Manual Optical Lenses Two optical lenses are used to focus and optimize the path of light through the sample chamber. If source UV is unfocused, PMT When source UV is focused, PMT...

  • Page 11: Pmt Optical Filter

    Training Manual PMT Optical Filter The PMT used in the Model 100E reacts to a wide spectrum of light which includes much of the visible spectrum and most of the UV spectrum. Even though the 214ηm light used to excite the is focused away from the PMT, some of it scatters in the direction of the PMT as it interacts with the sample gas.

  • Page 12: The Reference Detector

    The amount of fluoresced UV produced in the sample chamber is much less than the intensity of excitation UV source lamp. Therefore a much more sensitive device is needed to detect this light with enough resolution to be meaningful. The Model 100E uses a Photo Multiplier Tube or PMT for this purpose.
  • Page 13 Teledyne Advanced Pollution Instrumentation MODEL 100E UV FLUORESCENCE SO ANALYZER Training Manual 04703I 05/08/12 (DCN 6465) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 14: User Notes

    Teledyne Advanced Pollution Instrumentation MODEL 100E UV FLUORESCENCE SO ANALYZER Training Manual USER NOTES: 04703I 05/08/12 (DCN 6465) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 15 Teledyne Advanced Pollution Instrumentation MODEL 100E UV FLUORESCENCE SO ANALYZER Training Manual 2. PNEUMATICS AND ASSEMBLIES 04703I 05/08/12 (DCN 6465) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 16 Teledyne Advanced Pollution Instrumentation MODEL 100E UV FLUORESCENCE SO ANALYZER Training Manual INSTRUMENT CHASSIS EXHAUST GAS KICKER EXHAUST OUTLET TO PUMP PUMP HYDROCARBON SCRUBBER (KICKER) SAMPLE SAMPLE GAS CHAMBER INLET SAMPLE FILTER LAMP ZERO AIR INLET EXHAUST TO OUTER LAYER OF KICKER...
  • Page 17 Teledyne Advanced Pollution Instrumentation MODEL 100E UV FLUORESCENCE SO ANALYZER Training Manual INSTRUMENT CHASSIS EXHAUST GAS KICKER EXHAUST OUTLET TO PUMP PUMP HYDROCARBON SCRUBBER (KICKER) SAMPLE/CAL SAMPLE VALVE SAMPLE GAS CHAMBER INLET LAMP ZERO/SPAN VALVE EXHAUST TO OUTER LAYER OF KICKER...
  • Page 18 Teledyne Advanced Pollution Instrumentation MODEL 100E UV FLUORESCENCE SO ANALYZER Training Manual The Sample Particulate Filter The particulate filter should be inspected often for signs of plugging or excess dirt. It should be replaced regularly even without obvious signs of dirt. Filters with 1µm and 5µm pore size can clog up while retaining a clean look.
  • Page 19 Teledyne Advanced Pollution Instrumentation MODEL 100E UV FLUORESCENCE SO ANALYZER Training Manual The Kicker It is very important to make sure the air supplied sample chamber is clear of hydrocarbons. To accomplish this task, the M100E uses a single tube permeation scrubber. The scrubber consists of a single tube of a specialized plastic that absorbs hydrocarbons very well.

  • Page 20: Pneumatic Sensor Board

    Teledyne Advanced Pollution Instrumentation MODEL 100E UV FLUORESCENCE SO ANALYZER Training Manual Pneumatic Sensor Board The flow and pressure sensors of the M100E are located on a printed circuit assembly just behind the PMT sensor. The signals of this board are supplied to the motherboard for further signal processing.
  • Page 21 This is true until the pump degrades to the point where the 2:1 pressure ratio is no longer maintained, normally around 14”-15”. The critical flow orifice used in the Model 100E is designed to provide a flow rate of 650 cm /min.
  • Page 22 Teledyne Advanced Pollution Instrumentation MODEL 100E UV FLUORESCENCE SO ANALYZER Training Manual USER NOTES: 04703I 05/08/12 (DCN 6465) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 23: Menu Structure

    Teledyne Advanced Pollution Instrumentation MODEL 100E UV FLUORESCENCE SO ANALYZER Training Manual 3. MENU STRUCTURE 04703I 05/08/12 (DCN 6465) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 24 Teledyne Advanced Pollution Instrumentation MODEL 100E UV FLUORESCENCE SO ANALYZER Training Manual SAMPLE TEST SETUP Primary Setup Menu) Only appear if reporting range <TST TST> HIGH is set for AUTO/DUAL RANG PASS MORE range mode. (Secondary S etup M enu)
  • Page 25 Teledyne Advanced Pollution Instrumentation MODEL 100E UV FLUORESCENCE SO ANALYZER Training Manual SAMPLE CALZ SETUP TEST CALS Only appear if repo rting rang e <TST TST> HIGH HIGH HIGH is set for AUTO/DUAL range mode. RANGE STABIL ZERO SPAN CONC...
  • Page 26 Teledyne Advanced Pollution Instrumentation MODEL 100E UV FLUORESCENCE SO ANALYZER Training Manual SAM PL E D AS RNGE PASS CL K MORE ACAL PREV NEXT Go To iDAS ME NU T REE (Fig. A-4) PREV NEXT TIME DATE SEQ 1) SEQ 2) ...
  • Page 27 Teledyne Advanced Pollution Instrumentation MODEL 100E UV FLUORESCENCE SO ANALYZER Training Manual S A M P L E C F G D A S R N G E P A S S C L K M O R E A C A L...
  • Page 28 Teledyne Advanced Pollution Instrumentation MODEL 100E UV FLUORESCENCE SO ANALYZER Training Manual S AM PL E D AS RN GE PA SS CL K MO RE ACAL COM M VAR S D IA G Password re quired Password required IN ET...
  • Page 29 Teledyne Advanced Pollution Instrumentation MODEL 100E UV FLUORESCENCE SO ANALYZER Training Manual SAMPLE RNGE PASS MORE ACAL DIAG COMM VARS Password required PREV NEXT SIGNAL ANALOG ANALOG I/O OPTIC ELECTRICAL LAMP PRESSURE FLOW TEST OUTPUT CONFIGURATION TEST TEST CALIBRATION CALIBRATION...

  • Page 30: Calibration Procedures

    Teledyne Advanced Pollution Instrumentation MODEL 100E UV FLUORESCENCE SO ANALYZER Training Manual 4. CALIBRATION PROCEDURES 04703I 05/08/12 (DCN 6465) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 31 Customer Service Note UV Lamp Replacement/Adjustment Procedure in “A” and “E” Series Analyzers Service Note TELEDYNE INSTRUMENTS Advanced Pollution Instrumentation A Teledyne Technologies Company 9480 Carroll Park Drive, San Diego, CA 92121-2251 Phone (858) 657-9800 Fax: (858) 657-9818 Toll Free 1800 324-5190 E-mail: api-customerservice@teledyne.com http://www.teledyne-api.com...
  • Page 32 04-012 Rev B Customer Service Note UV Lamp Replacement/Adjustment Procedure in “A” and “E” Series Analyzers 10. Disconnect the connectors on each wire of the UV lamp for an “A” series analyzer or the single 8pin connector for an “E” series analyzer. Loosen the thumbscrew and pull the UV lamp out of its holder and replace it with the new UV lamp connecting both wires back up (There is no polarity on the UV lamp and it can be wires can be hooked both ways) if you have an “A”...
  • Page 33 04-012 Rev B Customer Service Note UV Lamp Replacement/Adjustment Procedure in “A” and “E” Series Analyzers Page 32 of 101 04703H 11/06/09 (DCN5614) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 34 04-012 Rev B Customer Service Note UV Lamp Replacement/Adjustment Procedure in “A” and “E” Series Analyzers Page 33 of 101 05/08/12 04703I (DCN 6465) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 35: Pre-Amplifier Board Layout

    MODEL 100E UV FLUORESCENCE SO ANALYZER Training Manual Factory Calibration for a M100E The sensor module hardware calibration adjusts the slope of the PMT output when the Instrument’s slope and offset values are outside of the acceptable range and all other more obvious causes for this problem have been eliminated.
  • Page 36 MODEL 100E UV FLUORESCENCE SO ANALYZER Training Manual  Turn R29, the Gain Adjustment pot, 5 turns counter-clockwise to put it near the center of the potentiometer.  While feeding span gas to the analyzer and waiting until the STABIL value is below 1.0 ppb, look at the front panel and scroll to the NORM PMT value.
  • Page 37 03-020B Customer Service Note - How to Perform a Manual CAC Calibration On “E” Series Machines Service Note 9480 Carroll Park Drive, San Diego, CA 92121-2251 Phone (858) 657-9800 Fax: (858) 657-9818 Toll Free 1800 324-5190 E-mail: api-customerservice@teledyne.com http://www.teledyne-api.com 03-020B 2 MAY, 2007 HOW TO PERFORM A MANUAL DAC CALIBRATION ON “E” SERIES MACHINES...

  • Page 38: Current Output

    Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual 11. The output on the meter should be as close as possible to 0mV ±0.3mV. If it is not then press DN or UP until the meter reads as close as possible to 0mv b.

  • Page 39: Pressure Calibration

    03-020B Customer Service Note - How to Perform a Manual CAC Calibration On “E” Series Machines Pressure Calibration To calibrate the pressure in the analyzer the first thing you will want to do is find out the current atmospheric pressure. This can be found from a barometer or by contacting your local airport or weather station.

  • Page 40: Maintenance

    Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual 5. MAINTENANCE Page 39 of 101 05/08/12 04703I (DCN 6465) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 41 Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual THE FOLLOWING TABLE IS THE MAINTENANCE SCHEDULE FOR THE M100E. PLEASE NOTE THAT IN CERTAIN ENVIRONMENTS WITH HIGH LEVELS OF DUST, HUMIDITY OR POLLUTANT LEVELS SOME MAINTENANCE PROCEDURES MAY NEED TO BE PERFORMED MORE OFTEN THAN SHOWN.

  • Page 42: User Notes

    Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual USER NOTES: Page 41 of 101 05/08/12 04703I (DCN 6465) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 43: Troubleshooting & Faults

    Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual 6. TROUBLESHOOTING & FAULTS Page 42 of 101 05/08/12 04703I (DCN 6465) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 44 Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual M100E Troubleshooting Tree Troubleshooting Trees  No Power  No front panel or locking up Display  Optical Test bad, Electrical Test OK  Bad Electrical Test ...
  • Page 45 Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual OPTICAL TEST BAD, ELECTRICAL TEST OK Perform an HVPS test, measuring Bad HVPS across each pin of the HVPS. Refer to the HVPS test in the operator’s manual Check optical test LED.
  • Page 46 Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual BAD ELECTRICAL TEST Bad Preamp Replace Preamp Bad Cabling Replace cables going from preamp to motherboard Bad Motherboard Replace Motherboard (5 Year warranty part) Page 45 of 101...
  • Page 47 Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual UNSTABLE READING AT ZERO, ZERO NOISE Perform a leak check on the analyzer. Cap sample Leak in the analyzer inlet and make sure the pressure drops <10” and the flow drops to <10cc/min...
  • Page 48 Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual UNSTABLE READING AT SPAN, SPAN NOISE Perform a Leak check on the analyzer. Cap sample Leak in the analyzer inlet and make sure the pressure drops <10” and the flow drops to <10cc/min...
  • Page 49 Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual UNABLE TO ZERO (NO ZERO BUTTON) Perform a Leak check on the analyzer. Cap sample Leak in the analyzer inlet and make sure the pressure drops <10” and the flow drops to <10cc/min...
  • Page 50 Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual UNABLE TO SPAN (NO SPAN BUTTON OR NO RESPONSE TO SPAN) Perform a Leak check on the analyzer. Cap sample Leak in the analyzer inlet and make sure the pressure drops <10” and the flow drops to <10cc/min...

  • Page 51: Non-Linear Response

    Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual NON-LINEAR RESPONSE Perform a Leak check on the analyzer. Cap sample Leak in the analyzer inlet and make sure the pressure drops <10” and the flow drops to <10cc/min Slope out of spec.
  • Page 52 Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual SLOW RESPONSE TO ZERO OR SPAN Perform a Leak check on the analyzer. Cap sample Leak in the analyzer inlet and make sure the pressure drops <10” and the flow drops to <10cc/min...
  • Page 53 Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual HVPS WARNING AFTER FACTORY CALIBRATION Perform a Leak check on the analyzer. Cap sample Leak in the analyzer inlet and make sure the pressure drops <10” and the flow drops to <10cc/min...
  • Page 54 Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual SHUTTER WARNING Shutter solenoid not Turn the shutter on and off in the Signal I/O. If it doesn’t click, measure the voltage and see if the functioning correctly Relay has failed or if it is the solenoid itself.
  • Page 55 Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual NO FLOW Front panel particulate filter Replace front panel particulate filter dirty Stainless steel sintered filter Replace the sintered filter in front of the critical flow orifice dirty...
  • Page 56 Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual NO ANALOG OR INCORRECT ANALOG OUTPUT Outputs not properly Perform an analog output calibration. Refer to service note 03-020 calibrated Look at the motherboard on the rear panel and J19, Output set for voltage or J21, and J23.
  • Page 57 Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual ANY TEMPERATURE WARNING Toggle the heater on and off in the Signal I/O menu while measuring the AC voltage going to the heater. relay This should switch between 0V and line voltage. If the LED is turning on and off but the voltage isn’t...
  • Page 58 Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual M100E Electronic Interconnect Diagram ETHERNET I/O OPTION Analog Outputs COMM B COMM A Female Male Optional 4-20 mA Control Inputs: 1 – 6 Status Outputs: 1 – 8...
  • Page 59 Model 100E CUSTOMER: _________________________________ PHONE: ____________________________________________ CONTACT NAME: ____________________________ FAX NO. _____________________________________________ SITE ADDRESS: __________________________________________________________________________________ MODEL 100E SERIAL NO.: ___________________ FIRMWARE REVISION: __________________________________ ARE THERE ANY FAILURE MESSAGES? _________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ PLEASE COMPLETE THE FOLLOWING TABLE: (NOTE: DEPENDING ON OPTIONS INSTALLED, NOT ALL TEST...
  • Page 60 5. IF POSSIBLE, PLEASE INCLUDE A PORTION OF A STRIP CHART PERTAINING TO THE PROBLEM. CIRCLE PERTINENT DATA. 6. THANK YOU FOR PROVIDING THIS INFORMATION. YOUR ASSISTANCE ENABLES TELEDYNE API TO RESPOND FASTER TO THE PROBLEM THAT YOU ARE ENCOUNTERING. TELEDYNE API CUSTOMER SERVICE Email: api-customerservice@teledyne.com...

  • Page 61: User Notes

    Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual USER NOTES: Page 60 of 101 05/08/12 04703I (DCN 6465) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 62: Specifications

    Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual 7. SPECIFICATIONS Page 61 of 101 05/08/12 04703I (DCN 6465) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 63 Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual Model 100E Basic Unit Specifications Min/Max Range In 1ppb increments from 50ppb to 20,000ppb, dual ranges or auto (Physical Analog Output) ranging Measurement Units ppb, ppm, µg/m3, mg/m3 (user selectable) Zero Noise 0.2 ppb RMS...
  • Page 64 Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual 8. OTHER SULFUR ANALYZERS Page 63 of 101 05/08/12 04703I (DCN 6465) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 65: Theory Of Operation

    Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual M100EU Theory of Operation The M100EU is a modified M100E. The primary differences are the way in which the PMT and UV reference signals are acquired and processed. The M100EU has no shutter but rather employs synchronous demodulation to capture the dark and light PMT and UV reference signals at a frequency of 3.333Hz, or 3 times a second.

  • Page 66: Sample Chamber

    Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual SYNC DEMOD PCA UV REF PCA (End of PMT Housing) UV LAMP DRIVER (End of Sensor Module) UV REF Lamp Sync (Side of Sensor Assy) PMT PREAMP PCA...
  • Page 67 Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual M100EU Sensor Module Assembly Page 66 of 101 05/08/12 04703I (DCN 6465) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 68 Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual M100EU SPAN CALIBRATION Note: The M100EU is very different from the M100E in that there are no potentiometers on the preamp board. It utilizes electronic pots instead and all adjustments to the calibration are performed through the front panel.

  • Page 69: Electric Test

    Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual Electric and Optic Test Adjustment NOTE: Ensure that Zero air is connected to the Sample inlet before making the Electric and Optic Test adjustments. Electric Test Enter the VARS Menu using the 929 password and scroll over until you get...
  • Page 70 Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual Model 100EU Basic Unit Specifications Min/Max Range In 1ppb increments from 50ppb to 20 000ppb, dual ranges or auto ranging (Physical Analog Output) Measurement Units ppb, ppm, µg/m3, mg/m3 (user selectable)
  • Page 71 Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual CUSTOMER: _______________________________ PHONE: _________________________________________ CONTACT NAME: ____________________________ FAX NO. _______________________________________ SITE ADDRESS: ______________________________________________________________________________ MODEL 100EU SERIAL NO.: ___________________ FIRMWARE REVISION: _________________________ 1. ARE THERE ANY FAILURE MESSAGES? ___________________________________________________...
  • Page 72 5. IF POSSIBLE, PLEASE INCLUDE A PORTION OF A STRIP CHART PERTAINING TO THE PROBLEM. CIRCLE PERTINENT DATA. 6. THANK YOU FOR PROVIDING THIS INFORMATION. YOUR ASSISTANCE ENABLES TELEDYNE API TO RESPOND FASTER TO THE PROBLEM THAT YOU ARE ENCOUNTERING. Page 71 of 101...
  • Page 73 03-020B Customer Service Note - How to Perform a Manual CAC Calibration On “E” Series Machines M101E H2S Conversion The M101E H S analyzer is basically a SO analyzer with a H S  SO conversion stage inserted into the gas stream before the sample gas enters the sample chamber.
  • Page 74 Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual INSTRUMENT CHASSIS KICKER EXHAUST TO PUMP MOLYBDENUM CONVERTER PUMP  H SAMPLE GAS INLET Scrub ber Gas Flow when multigas version of EXHAUST GAS M101E analyzer is measuring SO...
  • Page 75 Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual Model 101E Basic Unit Specifications Min/Max Range In 1 ppb increments from 50 ppb to 20,000 ppb, independent ranges or auto ranging (Physical Analog Output) Measurement Units ppb, ppm, µg/m3, mg/m3 (user selectable) Zero Noise 0.2 ppb RMS...

  • Page 76: Trs Conversion

    Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual M102E / M108E TRS TRS Conversion The M102E TRS analyzer is basically an SO analyzer with a TRS  SO converter (the M501-TRS) inserted into the gas stream before the sample gas enters the sample chamber.
  • Page 77 Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual M102E FROM CONVERTER INSTRUMENT CHASSIS CONVERTER KICKER EXHAUST TO PUMP EXHAUST GAS Gas Flow in SO phase of multigas mode or OUTLET TRS / SO MODE VALVE when in SO...
  • Page 78 Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual Model 102E Basic Unit Specifications There are no significant differences between the performance specifications for the M102E and the M100E. Below are the specifications for the M501 Converter associated with the M102E.
  • Page 79 Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual Page 78 of 101 05/08/12 04703I (DCN 6465) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 80 Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual M100EH The M100EH is basically a M100E analyzer that has a few modifications to allow it to read higher concentrations of SO . The M100EH is a 0ppm-5000ppm SO analyzer.

  • Page 81: Uv Light Path

    Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual Sample Gas OUT Reference UV Source Detector Lens Window / Seal Lamp Broadband UV From Lamp Collimated Excitation UV Reflected Excitation UV Fluorescent UV Beam Fluorescent UV Splitter Optical Filter (360 ηm)
  • Page 82 Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual (Physical Analog Output) Measurement Units ppm, mg/m3 (user selectable) Zero Noise 0.05 ppm rms Span Noise < 0.5% of reading (above 50 ppm) Lower Detectable Limit 0.1 ppm rms Zero Drift (24 hours) <...
  • Page 83 Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual M100EH Factory Calibration The factory calibration procedure is exactly the same as the M100E except for the equation to calculate your Target NORM PMT voltage. Please use the equations below in order to calculate your Target NORM PMT voltage.
  • Page 84 Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual USER NOTES: Page 83 of 101 05/08/12 04703I (DCN 6465) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 85 Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual USER NOTES: Page 84 of 101 05/08/12 04703I (DCN 6465) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 86 Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual USER NOTES: Page 85 of 101 05/08/12 04703I (DCN 6465) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 87 Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual 9. T SERIES ADDENDUM Page 86 of 101 05/08/12 04703I (DCN 6465) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 88: Getting Started

    Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual Front panel, rear panel, and display Getting Started This section introduces you to the instrument components of the front and rear panel, which are unique to the T series analyzers.
  • Page 89 Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual Figure 9-2: Display Screen and Touch Control The front panel liquid crystal display screen includes touch control. Upon analyzer start-up, the screen shows a splash screen and other initialization indicators before the main display appears, similar to Figure 9-2 above (may or may not display a Fault alarm).
  • Page 90 Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual Table 9-1: Display Screen and Touch Control Description Field Description/Function Status Lights indicating the states of Sample, Calibration and Fault, as follows: Name Color State Definition Unit is not operating in sample mode, DAS is disabled.

  • Page 91: Front Panel/Display Interface

    Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual Figure 9-3: Display/Touch Control Screen Mapped to Menu Charts Front Panel/Display Interface Users can input data and receive information directly through the front panel touch-screen display. The LCD display is controlled directly by the CPU board. The touchscreen is interfaced to the CPU by means of a touchscreen controller that connects to the CPU via the internal USB bus and emulates a computer mouse.

  • Page 92: Lvds Transmitter Board

    Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual LCD Display Touchscreen Back-Light Supply TFT BIAS Supply 10.4, -7.0, 16, 4V 3.3V LVDS Touch Screen Controller LVDS Transmitter 18 Bit TTL Data Receiver Board Remote Local USB & 5V...

  • Page 93: Rear Panel

    Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual Rear panel Figure 9-5: Rear Panel Layout Table 9-2 provides a description of new components on the rear panel. Table 9-2: Rear Panel Description Component Function Option for external voltage signals from other instrumentation and for logging these...
  • Page 94 Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual Figure 9-6: Analog In Connector Pin assignments for the Analog In connector are presented in Table 9-3. Table 9-3: Analog Input Pin Assignments DESCRIPTION PARAMETER Analog input # 1...

  • Page 95: Analog Input Calibration

    A Teledyne logo will appear and flash, wait until a logo appears again with the words System Booting and a loading bar appear below the logo, and hold down the left shift and left control key on the keyboard throughout the rest of the boot up.

  • Page 96: Ain Calibration

    Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual AIN Calibration This is the sub-menu to conduct the analog input calibration. This calibration should only be necessary after major repair such as a replacement of CPU, motherboard or power supplies.

  • Page 97: Usb Configuration

    Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual To adjust settings for the Analog Input option parameters press: DIAG ANALOG I / O CONFIGURATION PREV NEXT ENTR EXIT DIAG AIO AOUTS CALIBRATED: NO Press SET> to scroll to the first channel.
  • Page 98 Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual service if you need the drivers and instructions before then. Once the drivers are installed, the instrument’s USB port should work as a standard COM2 port. Firmware Updates via USB The T series analyzers can receive firmware updates using a flash drive and the USB ports on the front panel.

  • Page 99: Troubleshooting Faults

    Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual Troubleshooting faults Touch-screen Interface Verify the functioning of the touch screen by observing the display when pressing a touch-screen control button. Assuming that there are no wiring problems and that the DC power supplies are...

  • Page 100: Diagrams And Schematics

    Teledyne Advanced Pollution MODEL 100E UV FLUORESCENCE SO2 ANALYZER Instrumentation Training Manual Diagrams and schematics RS232 COM2 USB COM Ethernet Male Female port Analog Outputs COM1 (RS–232 ONLY) Optional Analog In 4-20 mA Control Inputs: Touchscreen 1 – 6 Display Status Outputs: 1 –...
  • Page 101 03-020B Customer Service Note - How to Perform a Manual CAC Calibration On “E” Series Machines “E” series compatibility Incompatible components The following components are not compatible between E series and T series analyzers: Multidrop Display and Keyboard components Ethernet Analog Inputs 04703I 05/08/12...

This manual is also suitable for:

T100M100euM101eM102eM108eM100eh

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