Teledyne T360 Operation Manual
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Teledyne T360 Operation Manual

Teledyne T360 Operation Manual

Carbon dioxide analyzer
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MODEL T360/T360M
CARBON DIOXIDE ANALYZER
Operation Manual
Also supports operation of:
T360U/GFC 7000E CO2 Analyzer
(when used in conjunction with T360U/GFC 7000E Addendum, PN 07273)
© Teledyne Advanced Pollution Instrumentation (TAPI)
9480 Carroll Park Drive
San Diego, CA 92121-5201
USA
Toll-free Phone: 800-324-5190
Phone: 858-657-9800
Fax: 858-657-9816
Email: api-sales@teledyne.com
Website: http://www.teledyne-api.com/
Copyright 2011-2012
07272B DCN6552
Teledyne Advanced Pollution Instrumentation
13 December 2012

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  • Page 1 CARBON DIOXIDE ANALYZER Operation Manual Also supports operation of: T360U/GFC 7000E CO2 Analyzer (when used in conjunction with T360U/GFC 7000E Addendum, PN 07273) © Teledyne Advanced Pollution Instrumentation (TAPI) 9480 Carroll Park Drive San Diego, CA 92121-5201 Toll-free Phone: 800-324-5190 Phone: 858-657-9800 Fax: 858-657-9816 Email: api-sales@teledyne.com...
  • Page 3 ABOUT TELEDYNE ADVANCED POLLUTION INSTRUMENTATION (TAPI) Teledyne Advanced Pollution Instrumentation, Inc. (TAPI) is a worldwide market leader in the design and manufacture of precision analytical instrumentation used for air quality monitoring, continuous emissions monitoring, and specialty process monitoring applications. Founded in San Diego, California, in 1988, TAPI...
  • Page 4 Model T360/T360M Operation Manual Teledyne API This page intentionally left blank. 07272B DCN6552...

  • Page 5: Safety Messages

    For Technical Assistance regarding the use and maintenance of this instrument or any other Teledyne API product, contact Teledyne API’s Technical Support Department: Telephone: 800-324-5190 Email: sda_techsupport@teledyne.com or access any of the service options on our website at http://www.teledyne-api.com/ 07272B DCN6552...

  • Page 6: Consignes De Sécurité

    Model T360/T360M Operation Manual Teledyne API CONSIGNES DE SÉCURITÉ Des consignes de sécurité importantes sont fournies tout au long du présent manuel dans le but d’éviter des blessures corporelles ou d’endommager les instruments. Veuillez lire attentivement ces consignes. Chaque consigne de sécurité est représentée par un pictogramme d’alerte de sécurité; ces pictogrammes se retrouvent dans ce manuel et à...

  • Page 7: Warranty

    Product Return All units or components returned to Teledyne API should be properly packed for handling and returned freight prepaid to the nearest designated Service Center. After the repair, the equipment will be returned, freight prepaid.
  • Page 8 Model T360/T360M Operation Manual Teledyne API This page intentionally left blank. 07272B DCN6552...

  • Page 9: About This Manual

    ABOUT THIS MANUAL This manual, PN 07272, provides operation instructions for Models T360 and T360M, and supports operation of the Model T360U (when used in conjunction with the T360U/GFC7000E Addendum, PN 07273). This manual is comprised of multiple documents as listed below.
  • Page 10 Model T360/T360M Operation Manual Teledyne API This page intentionally left blank. 07272B DCN6552 viii...

  • Page 11: Table Of Contents

    TABLE OF CONTENTS ABOUT TELEDYNE ADVANCED POLLUTION INSTRUMENTATION (TAPI)..............i SAFETY MESSAGES .............................. iii CONSIGNES DE SÉCURITÉ........................... iv WARRANTY................................v ABOUT THIS MANUAL............................vii TABLE OF CONTENTS ............................ix 1. INTRODUCTION..............................17 1.1. Features ................................17 1.2. Using This Manual............................17 1.3. Options................................18 2.
  • Page 12 4.15.1. Remote Operation Using the External Digital I/O..................152 4.15.2. Remote Operation Using the External Serial I/O .................. 155 4.15.3. Additional Communications Documentation ..................161 4.15.4. Using the T360 with a Hessen Protocol Network.................. 162 5. CALIBRATION PROCEDURES ..........................169 5.1. Before Calibration............................169 5.1.1.
  • Page 13 8.1.3. Using the Diagnostic Signal I/O Function ....................230 8.1.4. Internal Electronic Status LEDs ......................231 8.2. Gas Flow Problems ............................235 8.2.1. T360 Internal Gas Flow Diagrams ......................236 8.2.2. Typical Sample Gas Flow Problems .......................238 8.2.3. Poor or Stopped Flow of Purge Gas .......................240 8.3.
  • Page 14 Teledyne API Model T360/T360M Operation Manual 8.6.2. Removing/Replacing the GFC Wheel .....................257 8.6.3. Disk-On-Module Replacement Procedure ....................259 8.7. Frequently Asked Questions ..........................260 9. A PRIMER ON ELECTRO-STATIC DISCHARGE....................263 9.1. How Static Charges are Created........................263 9.2. How Electro-Static Charges Cause Damage ....................264 9.3.
  • Page 15 Front Panel Display ........................67 Figure 4-2: Viewing TEST Functions ......................70 Figure 4-3: Viewing and Clearing T360 WARNING Messages ..............72 Figure 4-4: Default DAS Channels Setup ...................... 80 Figure 4-5: APICOM User Interface for DAS Configuration ................94 Figure 4-6: Analog Output Connector Pin Out....................
  • Page 16 GFC Light Mask ........................208 Figure 7-14: Segment Sensor and M/R Sensor Output................. 209 Figure 7-15: T360 Sync / Demod Block Diagram ..................210 Figure 7-16: Sample & Hold Timing....................... 211 Figure 7-17: Location of relay board Status LED’s..................214 Figure 7-18: Power Distribution Block Diagram.....................
  • Page 17 Table 4-11: LAN/Internet Configuration Properties....................115 Table 4-12: Internet Configuration Touchscreen Functions................. 119 Table 4-13: Variable Names (VARS) ........................129 Table 4-14: T360 Diagnostic (DIAG) Functions ....................131 Table 4-15: DIAG - Analog I/O Functions ......................135 Table 4-16: Analog Output Voltage Ranges ......................135 Table 4-17: Analog Output Current Loop Range ....................
  • Page 18 Teledyne API Model T360/T360M Operation Manual This page intentionally left blank. 07272B DCN6552...

  • Page 19: Introduction

    INTRODUCTION The Models T360 and T360M differ only in specifications; unless clearly differentiated, both models in this manual are referred to as the T360 for simplification. The T360/T360M measures carbon dioxide CO by comparing infrared energy absorbed by a sample to that absorbed by a reference according to the Beer-Lambert law.

  • Page 20: Options

    Cannot be used with rack mount slides. CAUTION – GENERAL SAFETY HAZARD THE T360 OR T360M ANALYZER WEIGHS ABOUT 18 KG (40 POUNDS). TO AVOID PERSONAL INJURY WE RECOMMEND THAT TWO PERSONS LIFT AND CARRY THE ANALYZER. DISCONNECT ALL CABLES AND TUBING FROM THE ANALYZER BEFORE MOVING IT.
  • Page 21 Teledyne API Model T360/T360M Operation Manual Introduction Option Option Description/Notes Number Communication Cables For remote serial, network and Internet communication with the analyzer. Type Description Shielded, straight-through DB-9F to DB-25M cable, about 1.8 m long. RS-232 Used to interface with older computers or code activated switches with DB-25 serial connectors.
  • Page 22 Introduction Teledyne API Model T360/T360M Operation Manual This page intentionally left blank. 07272B DCN6552...

  • Page 23: Specifications And Approvals

    SPECIFICATIONS AND APPROVALS 2.1. SPECIFICATIONS Table 2-1: Model T360 Basic Unit Specifications T360 Parameter T360 Specification Ranges Min: 0-2 ppm Full scale Max: 0-2,000 ppm Full scale (Physical Analog Output) Selectable, dual ranges and auto ranging supported Measurement Units ppb, ppm, µg/m...

  • Page 24: Table 2-2: Model T360M Basic Unit Specifications

    Specifications and Approvals Teledyne API Model T360/T360M Operation Manual Table 2-2: Model T360M Basic Unit Specifications T360M Parameter T360M Specification Ranges Min: 0-4 ppm Full scale (Physical Analog Output) Max: 0-4000 ppm Full scale Selectable, dual ranges and auto ranging supported Measurement Units ppb, ppm, µg/m...

  • Page 25: Approvals And Certifications

    Teledyne API Model T360/T360M Operation Manual Specifications and Approvals 2.2. APPROVALS AND CERTIFICATIONS The Teledyne Instruments Model T360 Gas Filter Correlation CO Analyzer was tested and certified for Safety and Electromagnetic Compatibility (EMC). This section presents the compliance statements for those requirements and directives.
  • Page 26 Specifications and Approvals Teledyne API Model T360/T360M Operation Manual This page intentionally left blank. 07272B DCN6552...

  • Page 27: Getting Started

    Customer Support > Return Authorization. 1. Verify that there is no apparent external shipping damage. If damage has occurred, please advise the shipper first, then Teledyne Instruments. 2. Included with your analyzer is a printed record of the final performance characterization performed on your instrument at the factory.
  • Page 28 Getting Started Teledyne API Model T360/T360M Operation Manual 4. Inspect the interior of the instrument to make sure all circuit boards and other components are in good shape and properly seated. 5. Check the connectors of the various internal wiring harnesses and pneumatic hoses to make sure they are firmly and properly seated.

  • Page 29: Front Panel

    Teledyne API Model T360/T360M Operation Manual Getting Started 3.2. FRONT PANEL Figure 3-1 shows the analyzer’s front panel layout, followed by a close-up of the display screen in Figure 3-2, which is described in Table 3-1. The two USB ports on the front panel are provided for the connection of peripheral devices: ...

  • Page 30: Figure 3-2: Display Screen And Touch Control

    Getting Started Teledyne API Model T360/T360M Operation Manual Figure 3-2: Display Screen and Touch Control CAUTION – Avoid Damaging Touchscreen Do not use hard-surfaced instruments such as pens to operate the touchscreen. The front panel liquid crystal display includes touch control. Upon analyzer start-...

  • Page 31: Table 3-1: Display And Touchscreen Control Description

    Teledyne API Model T360/T360M Operation Manual Getting Started Table 3-1: Display and Touchscreen Control Description Field Description/Function Status LEDs indicating the states of Sample, Calibration and Fault, as follows: Name Color State Definition Unit is not operating in sample mode, DAS is disabled.

  • Page 32: Figure 3-3: Display/Touch Control Screen Mapped To Menu Charts

    Getting Started Teledyne API Model T360/T360M Operation Manual Figure 3-3: Display/Touch Control Screen Mapped to Menu Charts 07272B DCN6552...

  • Page 33: Rear Panel

    Teledyne API Model T360/T360M Operation Manual Getting Started 3.3. REAR PANEL Figure 3-4: Rear Panel Layout Table 3-2 provides a description of each component on the rear panel 07272B DCN6552...

  • Page 34: Table 3-2: Rear Panel Description

    Getting Started Teledyne API Model T360/T360M Operation Manual Table 3-2: Rear Panel Description Component Function cooling fan Pulls ambient air into chassis through side vents and exhausts through rear Connector for three-prong cord to apply AC power to the analyzer AC power CAUTION! The cord’s power specifications (specs) MUST comply with the power...

  • Page 35: Internal Layout

    Teledyne API Model T360/T360M Operation Manual Getting Started 3.4. INTERNAL LAYOUT Figure 3-5 shows a top-down view of the analyzer. Figure 3-5: Internal Chassis Layout 07272B DCN6552...

  • Page 36: Figure 3-6: Optical Bench Layout

    Getting Started Teledyne API Model T360/T360M Operation Manual Sample Gas Outlet fitting Sample Gas Flow Sensor Sample Chamber Sync/Demod PCA Housing Pressure Sensor(s) Bench Temperature Thermistor Shock Absorbing Mounting Bracket Opto-Pickup Purge Gas Pressure Regulator IR Source GFC Wheel Heat Sync...

  • Page 37: Electrical Connections

    Do not plug in the power cord if the voltage or frequency is incorrect. The T360 analyzer can be configured for both 100-130 V and 210-240 V at either 50 or 60 Hz. To avoid damage to your analyzer, make sure that the AC power voltage matches the voltage indicated on the rear panel serial number label and that the frequency is between 47 and 63 Hz.

  • Page 38: Connecting Analog Inputs (Option 64B)

    See Section 4.7 for details on setting up the DAS. 3.5.3. Connecting Analog Outputs The T360 is equipped with several analog output channels accessible through a connector on the back panel of the instrument. The standard configuration for these outputs is mVDC. An optional current loop output is available for each.

  • Page 39: Table 3-4: T360 Analog Output Pin Outs

    To access these signals attach a strip chart recorder and/or data-logger to the appropriate analog output connections on the rear panel of the analyzer. ANALOG Pin-outs for the analog output connector at the rear panel of the instrument are: Table 3-4: T360 Analog Output Pin Outs ANALOG OUTPUT VDC SIGNAL MADC SIGNAL...

  • Page 40: Connecting The Status Outputs

    Getting Started Teledyne API Model T360/T360M Operation Manual 3.5.4. Connecting the Status Outputs If you wish utilize the analyzer’s status outputs to interface with a device that accepts logic-level digital inputs, such as programmable logic controllers (PLC’s) they are accessed via a 12-pin connector on the analyzer’s rear panel labeled STATUS.

  • Page 41: Current Loop Analog Outputs (Option 41)

    Teledyne API Model T360/T360M Operation Manual Getting Started 3.5.5. Current Loop Analog Outputs (Option 41) This option adds isolated, voltage-to-current conversion circuitry to the analyzer’s analog outputs. This option may be ordered separately for any of the analog outputs; it can be installed at the factory or added later. Call TAPI sales for pricing and availability.

  • Page 42: Connecting The Control Inputs

    Getting Started Teledyne API Model T360/T360M Operation Manual 3.5.5.1. CONVERTING CURRENT LOOP ANALOG OUTPUTS TO STANDARD VOLTAGE OUTPUTS NOTE Servicing or handling of circuit components requires electrostatic discharge protection, i.e. ESD grounding straps, mats and containers. Failure to use ESD protection when working with electronic assemblies will void the instrument warranty.

  • Page 43: Figure 3-9: Control Inputs Power Connections

    Teledyne API Model T360/T360M Operation Manual Getting Started CONTROL IN CONTROL IN 5 VDC Power Supply Local Power Connections External Power Connections Figure 3-9: Control Inputs Power Connections The pin assignments for the digital control inputs can be found in the table below:...

  • Page 44: Connecting The Alarm Relay Option (Opt 61)

    Getting Started Teledyne API Model T360/T360M Operation Manual 3.5.7. Connecting the Alarm Relay Option (OPT 61) Option 61 consists of a set of 2 concentration alarms. Each alarm can be independently enabled or disabled as well as programmed with its own, individual alarm limit point (see Section 4.14 for details on programming the...

  • Page 45: Connecting The Communications Interfaces

    Ethernet interface connector to an Ethernet access port. NOTE The T360 firmware supports dynamic IP addressing or DHCP. If your network also supports DHCP, the analyzer will automatically configure its LAN connection appropriately (Section 4.11.6.1.

  • Page 46: Pneumatic Connections

    Figure 3-11 illustrates the internal gas flow of the instrument in its basic configuration. Figure 3-13 illustrates the basic configuration for gas supply and exhaust lines to the Model T360 Analyzer. Please refer to Figure 3-4 for pneumatic fittings at the rear panel and Table 3-2 for their descriptions.

  • Page 47: Figure 3-11: Basic Internal Gas Flow

    Teledyne API Model T360/T360M Operation Manual Getting Started Figure 3-11: Basic Internal Gas Flow 07272B DCN6552...

  • Page 48: Figure 3-12: Pneumatic Connections-Basic Configuration-Using Bottled Span Gas

    In the case of CO measurements made with the Teledyne Instruments Model T360 Analyzer it is recommended that you use a gas calibrated to have a CO content equaling 80% of the range of compositions being measured. 07272B DCN6552...
  • Page 49 The minimum gas pressure of the source of purge air should be 7.5 psig. If the source of the purge air is shared by a Teledyne Instruments T700 (e.g., Figure 3-13) the minimum gas pressure should be 25 psig and should not exceed 35 psig.

  • Page 50: Connections With Ambient Zero/Ambient Span Valve

    Getting Started Teledyne API Model T360/T360M Operation Manual 3.6.2. Connections with Ambient Zero/Ambient Span Valve Figure 3-14 and Figure 3-15 show the pneumatic connections for the ambient zero and ambient span valve option (Option 50A). Figure 3-14: Pneumatic Connections with Ambient Zero/Ambient Span Valves (OPT 50A)

  • Page 51: Figure 3-16: Internal Pneumatic Flow - Ambient Zero/Ambient Span

    N and span gas are being supplied by Gas Dilution Calibrator like the Teledyne Instruments Model 700 or 702. Internal zero/span and sample/cal valves control the flow of gas through the instrument, but because the calibrator limits the flow of span gas no shutoff valve is required.

  • Page 52: Connections With Ambient Zero/Pressurized Span Valve Option

    Getting Started Teledyne API Model T360/T360M Operation Manual The state of the zero/span valves can also be controlled:  Manually from the analyzer’s front panel by using the Signal I/O controls located under the Diag Menu (Section 4.13),  By activating the instrument’s AutoCal feature (Section 5.6), ...

  • Page 53: Figure 3-18: Pneumatic Connections With Ambient Zero/Pressurized Span Valves (Opt 50B) And External Zero Air Scrubber

    An internal vent line, isolated by a shutoff valve ensures that the gas pressure of the span gas is reduced to ambient atmospheric pressure. Normally zero air would be supplied from zero air modules such as a Teledyne Instruments Model 701.

  • Page 54: Figure 3-19: Internal Pneumatic Flow - Ambient Zero/Pressurized Span Valves

    Getting Started Teledyne API Model T360/T360M Operation Manual Figure 3-19: Internal Pneumatic Flow – Ambient Zero/Pressurized Span Valves The following table describes the state of each valve during the analyzer’s various operational modes. Table 3-10: Ambient Zero/Pressurized Span Valve Operating States...

  • Page 55: Pneumatic Connections In Multipoint Calibration Applications

    We recommend using high- concentration, certified, calibration gas supplied to the analyzer through a Gas Dilution Calibrator such as a Teledyne Instruments Model T700. This type of calibrator precisely mixes Span Gas and Zero Air to produce any concentration level between 0 ppm and the concentration of the calibrated gas.

  • Page 56: Initial Operation

    7. Make sure the zero air supply to the analyzer’s purge line inlet is supplying gas at a stable pressure above 7.5 psig. 8. Adjust the T360’s pressure regulator until the attached gauge reads 7.5 psig. 9. Turn off the instrument.

  • Page 57: Warm Up

    Teledyne API Model T360/T360M Operation Manual Getting Started 3.7.2. Warm Up During the warm-up period various portions of the instrument’s front panel may behave as indicated in Table 3-11. Table 3-11: Front Panel Display During System Warm-Up NAME COLOR BEHAVIOR...

  • Page 58: Table 3-12: Possible Warning Messages At Start-Up

    Getting Started Teledyne API Model T360/T360M Operation Manual Table 3-12 lists brief descriptions of the warning messages that may occur during start up. Table 3-12: Possible Warning Messages at Start-Up MESSAGE MEANING ANALOG CAL WARNING The instrument’s A/D circuitry or one of its analog outputs is not calibrated.

  • Page 59: Functional Checks

    Teledyne API Model T360/T360M Operation Manual Getting Started 3.7.4. Functional Checks 1. After the analyzer’s components has warmed up for at least 30 minutes, verify that the software properly supports any hardware options that were installed. 2. Check to make sure that the analyzer is functioning within allowable operating parameters.

  • Page 60: Initial Calibration Procedure

    Getting Started Teledyne API Model T360/T360M Operation Manual 3.8. INITIAL CALIBRATION PROCEDURE The next task is to calibrate the analyzer. To perform the following calibration you must have sources for zero air and span gas available for input into the sample port on the back of the analyzer. See Section 3.6 for instructions for connecting these gas sources.
  • Page 61 Teledyne API Model T360/T360M Operation Manual Getting Started 2. Set the expected CO span gas concentration SAMPLE* RANGE = 500.000 PPM CO2 =X.XXX < TST TST > SETUP This sequence causes the analyzer to prompt for the expected CO span concentration.
  • Page 62 Getting Started Teledyne API Model T360/T360M Operation Manual 3. Perform the Zero/Span Calibration Procedure SAMPLE* RANGE = 500.000 PPM CO2 =XXX.X Set the Display to show the STABIL test function. This function calculates the < TST > SETUP stability of the CO...

  • Page 63: Initial O 2 Sensor Calibration Procedure

    The pneumatic connections for calibrating are as follows: Figure 3-21: O2 Sensor Calibration Set Up SENSOR ZERO GAS: Teledyne Instruments’ recommends using pure N when calibration the zero point of your O sensor option. SENSOR SPAN GAS: Teledyne Instruments’ recommends using 21% O when calibration the span point of your O sensor option.

  • Page 64: Figure 3-22: Internal Pneumatics With O2 Sensor Option 65

    Getting Started Teledyne API Model T360/T360M Operation Manual Figure 3-22: Internal Pneumatics with O2 Sensor Option 65 07272B DCN6552...
  • Page 65 Teledyne API Model T360/T360M Operation Manual Getting Started 3.8.1.2. O CALIBRATION METHOD STEP 1 – SET O SPAN GAS CONCENTRATION : Set the expected O span gas concentration. This should be equal to the percent concentration of the O span gas of the selected reporting range (default factory setting = 20.8%;...
  • Page 66 Getting Started Teledyne API Model T360/T360M Operation Manual STEP 2 – ACTIVATE O SENSOR STABILITY FUNCTION To change the stability test function from NO concentration to the O sensor output, press: NOTE Use the same procedure to reset the STB test function to CO...
  • Page 67 Teledyne API Model T360/T360M Operation Manual Getting Started STEP 4 – O Zero/Span Calibration perform by pressing: The analyzer is now ready for operation. 07272B DCN6552...
  • Page 68 Once you have completed the preceding set-up procedures, please fill out the Quality Questionnaire that was shipped with your unit and return it to Teledyne Instruments. This information is vital to our efforts in continuously improving our service and our products.

  • Page 69: Operating Instructions

    , the ENTR button will re-appear. 4.1. OVERVIEW OF OPERATING MODES The T360 software has a variety of operating modes. Most commonly, the analyzer will be operating in SAMPLE mode. In this mode, a continuous read- out of the CO...

  • Page 70: Sample Mode

    Operating Instructions Teledyne API Model T360/T360M Operation Manual The Mode field of the front panel display indicates to the user which operating mode the unit is currently running. Besides SAMPLE and SETUP, other modes the analyzer can be operated in are:...

  • Page 71: Test Functions

    Teledyne API Model T360/T360M Operation Manual Operating Instructions 4.2.1. Test Functions Test functions are shown on the front panel display while the analyzer is in SAMPLE mode. They provide information about the present operating status of the instrument and can be used troubleshooting and can be recorded in one of the DAS channels (Section 4.7) for data analysis.

  • Page 72: Warning Messages

    Operating Instructions Teledyne API Model T360/T360M Operation Manual To view the TEST Functions press: SAMPLE RANGE = 500.000 PPM CO2 = XXX.X < TST TST > SETUP RANGE RANGE1 RANGE2 Toggle <TST TST> buttons RANGE to scroll through list of...

  • Page 73: Table 4-3: List Of Warning Messages

    Teledyne API Model T360/T360M Operation Manual Operating Instructions Table 4-3: List of Warning Messages MESSAGE MEANING ANALOG CAL WARNING The instrument’s A/D circuitry or one of its analog outputs is not calibrated. BENCH TEMP WARNING The Temperature of the optical bench is outside the specified limits.

  • Page 74: Calibration Mode

    Viewing and Clearing T360 WARNING Messages 4.3. CALIBRATION MODE Pressing the CAL button switches the T360 into multi-point calibration mode. In this mode, the user can calibrate the instrument or check the instruments calibration with the use of calibrated zero or span gases.

  • Page 75: Setup Mode

    Teledyne API Model T360/T360M Operation Manual Operating Instructions 4.4. SETUP MODE The SETUP mode contains a variety of choices that are used to configure the analyzer’s hardware and software features, perform diagnostic procedures, gather information on the instruments performance and configure or access data from the internal data acquisition system (DAS).

  • Page 76: Setup  Cfg: Viewing The Analyzer'sconfiguration Information

    Operating Instructions Teledyne API Model T360/T360M Operation Manual 4.5. SETUP  CFG: VIEWING THE ANALYZER’S CONFIGURATION INFORMATION Pressing the CFG button displays the instrument configuration information. This display lists the analyzer model, serial number, firmware revision, software library revision, CPU type and other information.

  • Page 77: Setup  Das: Using The Data Acquisition System (Das)

    (DAS) that enables the analyzer to store concentration and calibration data as well as a host of diagnostic parameters. The DAS of the T360 can storeseveral months worth of measurements, depending on how it is configured. The data are stored in non-volatile memory and are retained even when the instrument is powered off.

  • Page 78: Das Structure

    Operating Instructions Teledyne API Model T360/T360M Operation Manual 4.7.1. DAS Structure The DAS is designed around the feature of a “record”. A record is a single data point of one parameter, stored in one (or more) data channels and generated by one of several triggering event.

  • Page 79: Table 4-8: Das Data Parameter Functions

    Users can specify up to 50 parameters per data channel (the T360 provides about 30 parameters). However, the number of parameters and channels is ultimately limited by available memory.

  • Page 80: Default Das Channels

    Operating Instructions Teledyne API Model T360/T360M Operation Manual 4.7.1.3. DAS TRIGGERING EVENTS Triggering events define when and how the DAS records a measurement of any given data channel. Triggering events are firmware-specific and a complete list of Triggers for this model analyzer can be found in Appendix A-5. The most commonly used triggering events are: ...
  • Page 81 Teledyne API Model T360/T360M Operation Manual Operating Instructions span calibration mode. Data from the last 200 zero calibrations is stored. A time and date stamp is recorded for every data point logged. This information is useful for performing predictive diagnostics as part of a regular maintenance schedule (see Section 8.1).

  • Page 82: Figure 4-4: Default Das Channels Setup

    Operating Instructions Teledyne API Model T360/T360M Operation Manual Triggering Events and Data Parameters/Functions for these default channels are: LIST OF CHANNELS LIST OF PARAMETERS LIST OF PARAMETERS NAME: CONC EVENT: ATIMER PARAMETER: CONC1 REPORT PERIOD: 000:01:00 MODE: AVG NO. OF RECORDS: 800...
  • Page 83 Teledyne API Model T360/T360M Operation Manual Operating Instructions These default Data Channels can be used as they are, or they can be customized from the front panel to fit a specific application. They can also be deleted to make room for custom user-programmed Data Channels.
  • Page 84 Operating Instructions Teledyne API Model T360/T360M Operation Manual TOUCHSCREEN BUTTON FUNCTIONS BUTTON FUNCTION SAMPLE* RANGE = 500.000 PPM CO2 =X.XXX < TST TST > CAL SETUP <PRM Moves to the next Parameter PRM> Moves to the previous Parameter SETUP X.X...
  • Page 85 Teledyne API Model T360/T360M Operation Manual Operating Instructions 4.7.2.3. EDITING DAS DATA CHANNELS DAS configuration is most conveniently done through the APICOM remote control program. The following list of menu buttons shows how to edit using the front panel. SAMPLE* RANGE = 500.000 PPM...
  • Page 86 Operating Instructions Teledyne API Model T360/T360M Operation Manual When editing the data channels, the top line of the display indicates some of the configuration parameters. For example, the display line: 0) CONC: ATIMER, 4, 800 translates to the following configuration: Channel No.: 0...
  • Page 87 Teledyne API Model T360/T360M Operation Manual Operating Instructions 4.7.2.4. TRIGGER EVENTS To edit the list of data parameters associated with a specific data channel, press: From the DATA ACQUISITION menu (see Section 6.7.2.2) Edit Data Channel Menu SETUP X.X 0) CONC:...
  • Page 88 Operating Instructions Teledyne API Model T360/T360M Operation Manual To modify, add or delete a parameter, follow the instruction shown in Section 4.7.2.2 then press: From the DATA ACQUISITION menu (SETUP> DAS) Edit Data Channel Menu Exits to the main SETUP X.X...
  • Page 89 Teledyne API Model T360/T360M Operation Manual Operating Instructions To configure a specific data parameter, press: FROM THE EDIT DATA PARAMETER MENU (see previous section) SETUP X.X 0) PARAM=CONC1, MODE=AVG PREV NEXT EDIT EXIT SETUP X.X PARAMETERS:CONC1 SET> EDIT EXIT SETUP X.X...
  • Page 90 Operating Instructions Teledyne API Model T360/T360M Operation Manual 4.7.2.6. SAMPLE PERIOD AND REPORT PERIOD The DAS defines two principal time periods by which sample readings are taken and permanently recorded: Sample Period and Report Period.  SAMPLE PERIOD : Determines how often DAS temporarily records a sample reading of the parameter in volatile memory.
  • Page 91 Teledyne API Model T360/T360M Operation Manual Operating Instructions 4.7.2.7. REPORT PERIODS IN PROGRESS WHEN INSTRUMENT IS POWERED OFF If the instrument is powered off in the middle of a REPORT PERIOD, the samples accumulated so far during that period are lost. Once the instrument is turned back on, the DAS restarts taking samples and temporarily them in volatile memory as part of the REPORT PERIOD currently active at the time of restart.
  • Page 92 4.7.2.8. NUMBER OF RECORDS Although the DAS can capture several months worth of data, the number of data records in the T360 is limited by the total number of parameters and channels and other settings in the DAS configuration. Every additional data channel, parameter, number of samples setting etc.
  • Page 93 Teledyne API Model T360/T360M Operation Manual Operating Instructions 4.7.2.9. RS-232 REPORT FUNCTION The T360 DAS can automatically report data to the communications ports, where they can be captured with a terminal emulation program or simply viewed by the user. To enable automatic COM port reporting, follow the instruction shown in Section 4.7.2.2 then press:...
  • Page 94 4.7.2.12. DISABLING/ENABLING DATA CHANNELS Data channels can be temporarily disabled, which can reduce the read/write wear on the disk-on-chip. The ALL_01 channel of the T360, for example, is disabled by default. To disable a data channel, follow the instruction shown in Section 4.7.2.2 then...
  • Page 95 Teledyne API Model T360/T360M Operation Manual Operating Instructions 4.7.2.13. HOLDOFF FEATURE The DAS HOLDOFF feature allows to prevent data collection during calibrations and during the DAS_HOLDOFF period enabled and specified in the VARS (Section 4.12). To enable or disable the HOLDOFF, follow the instruction shown in Section 4.7.2.2 then press:...

  • Page 96: Remote Das Configuration

    Refer to the APICOM manual for details on these procedures. The APICOM user manual (Teledyne Instruments part number 039450000) is included in the APICOM installation file, which can be downloaded at http://www.teledyne-api.com/software/apicom/.

  • Page 97: Setup  Rnge: Analog Output Reporting Range Configuration

    Teledyne API Model T360/T360M Operation Manual Operating Instructions 4.8. SETUP  RNGE: ANALOG OUTPUT REPORTING RANGE CONFIGURATION The analyzer has three active analog output signals, accessible through a connector on the rear panel. ANALOG OUT concentration Test Channel outputs Not Used...

  • Page 98: Physical Range Versus Analog Output Reporting Ranges

    Unmodified, the corresponding output signal would also be recorded across only 25% of the range of the recording device. The T360 solves this problem by allowing the user to select a scaled reporting range for the analog outputs that only includes that portion of the physical range relevant to the specific application.
  • Page 99 Teledyne API Model T360/T360M Operation Manual Operating Instructions To select the Analog Output Range Type press: SAMPLE* RANGE = 500.000 PPM CO2 =X.XXX < TST TST > CAL SETUP SAMPLE ENTER SETUP PASS : 818 ENTR EXIT SETUP X.X CFG DAS...

  • Page 100: Single Range Mode (Sngl)

    Operating Instructions Teledyne API Model T360/T360M Operation Manual 4.8.3. Single Range Mode (SNGL) This is the default reporting range mode for the analyzer. In single range mode both A1 and A2 are set to the same reporting range. This reporting range can be any value between 50 ppm and 2 000 ppm.

  • Page 101: Dual Range Mode (Dual)

    Teledyne API Model T360/T360M Operation Manual Operating Instructions 4.8.4. Dual Range Mode (DUAL) Selecting Dual Range mode allows the A1 and A2 outputs to be configured with different reporting ranges. The analyzer software calls these two ranges low and high. The low range setting corresponds with the analog output labeled A1 on the Rear Panel of the instrument.

  • Page 102: Auto Range Mode (Auto)

    Operating Instructions Teledyne API Model T360/T360M Operation Manual 4.8.5. Auto Range Mode (AUTO) In AUTO range mode, the analyzer automatically switches the reporting range between two user-defined ranges (low and high). The unit will switch from low range to high range when the CO concentration exceeds 98% of the low range span.

  • Page 103: Range Units

    Teledyne API Model T360/T360M Operation Manual Operating Instructions 4.8.6. Range Units The T360 can display concentrations in parts per billion (10 mols per mol, PPB), parts per million (10 mols per mol, PPM), micrograms per cubic meter (µg/m UG), milligrams per cubic meter (mg/m...

  • Page 104: Dilution Ratio

    Operating Instructions Teledyne API Model T360/T360M Operation Manual 4.8.7. Dilution Ratio The dilution ratio is a software option that allows the user to compensate for any dilution of the sample gas before it enters the sample inlet. Using the dilution ratio option is a 4-step process: 1.

  • Page 105: Setup  Pass: Password Feature

    Operating Instructions 4.9. SETUP  PASS: PASSWORD FEATURE The T360 provides password protection of the calibration and setup functions to prevent unauthorized adjustments. When the passwords have been enabled in the PASS menu item, the system will prompt the user for a password anytime a password-protected function (e.g., SETUP) is selected.
  • Page 106 Operating Instructions Teledyne API Model T360/T360M Operation Manual Example: If all passwords are enabled, the following menu button sequence would be required to enter the SETUP menu: SAMPLE RANGE = 500.000 PPM CO2 =X.XXX < TST TST > CAL SETUP...

  • Page 107: Setup  Clk: Setting The Internal Time-Of-Day Clock

    4.10. SETUP  CLK: SETTING THE INTERNAL TIME-OF-DAY CLOCK The T360 has a time of day clock that supports the AutoCal timer, time of day TEST function, and time stamps on most COM port messages. To set the time- of-day, press: SAMPLE RANGE = 500.000 PPM...
  • Page 108 Operating Instructions Teledyne API Model T360/T360M Operation Manual In order to compensate for CPU clocks which run faster or slower, you can adjust a variable called CLOCK_ADJ to speed up or slow down the clock by a fixed amount every day. To change this variable, press: SAMPLE RANGE = 500.000 PPM...

  • Page 109: Setup  More Comm: Using The Analyzer'scommunication Ports

    Each type of Teledyne Instruments analyzer is configured with a default ID code. The default ID code for all T360 analyzers is either 360 or 0. The ID number is only important if more than one analyzer is connected to the same communications channel such as when several analyzers are on the same Ethernet LAN (see Section 4.11.6);...

  • Page 110: Com Port Default Settings

    NOTE Cables that appear to be compatible because of matching connectors may incorporate internal wiring that make the link inoperable. Check cables acquired from sources other tha Teledyne Instruments for pin assignments before using. In its default configuration, the T360 analyzer has two available RS-232 Com ports accessible via 2 DB-9 connectors on the back panel of the instrument.

  • Page 111: Figure 4-7: Rear Panel Connector Pin-Outs For Com1 & Com2 In Rs-232 Mode

    Teledyne API Model T360/T360M Operation Manual Operating Instructions Figure 4-7: Rear Panel Connector Pin-Outs for COM1 & COM2 in RS-232 Mode The signals from these two connectors are routed from the motherboard via a wiring harness to two 10-pin connectors on the CPU card, J11 and J12.

  • Page 112: Figure 4-8: Cpu Connector Pin-Outs For Com1 & Com2 In Rs-232 Mode

    Teledyne API Model T360/T360M Operation Manual Figure 4-8: CPU Connector Pin-Outs for COM1 & COM2 in RS-232 Mode Teledyne Instruments offers two mating cables, one of which should be applicable for your use.  Part number WR000077, a DB-9 female to DB-9 female cable, 6 feet long.

  • Page 113: Configuration Of Com2

    Teledyne API Model T360/T360M Operation Manual Operating Instructions 4.11.3. RS-485 Configuration of COM2 As delivered from the factory, COM2 is configured for RS-232 communications. To configure this port for RS-485 communication, please contact the factory. If COM2 is configured for RS-485, the USB com port is no longer enabled.

  • Page 114: Com Port Communication Modes

    PROMPT Modes are accessed through the SETUP  MORE  COM  COM[1 OR 2]  MODE menu. The default setting for this feature is ON. Do not disable unless instructed to by Teledyne API’s Technical Support personnel. 07272B DCN6552...
  • Page 115 Teledyne API Model T360/T360M Operation Manual Operating Instructions Press the following touchscreen buttons to select a communication mode for one of the com Ports, such as the following example where HESSEN PROTOCOL mode is enabled: SAMPLE* RANGE = 500.000 PPM CO2 =X.XXX...

  • Page 116: Remote Access Via The Ethernet

    Operating Instructions Teledyne API Model T360/T360M Operation Manual 4.11.6. Remote Access via the Ethernet When using the Ethernet interface, the analyzer can be connected to any standard 10BaseT or 100Base T Ethernet network via low-cost network hubs, switches or routers. The interface operates as a standard TCP/IP device on a user selectable port, which otherwise defaults to port 3000.

  • Page 117: Table 4-11: Lan/Internet Configuration Properties

    LAN or via the HOST NAME Internet. To change, see Section 4.11.6.3. Do not change the setting for this property unless instructed to by Teledyne API’s Technical Support personnel. NOTE It is recommended that you check these settings the first time you power up your analyzer after it has been physically connected to the LAN/Internet to make sure that the DHCP has successfully downloaded the appropriate information from you network server(s).
  • Page 118 Operating Instructions Teledyne API Model T360/T360M Operation Manual To view the above properties, press: SAMPLE* RANGE = 500.000 PPM CO2 =X.XXX SETUP X.X DHCP: ON < TST TST > CAL SETUP SET> EDIT EXIT SETUP X.X INST IP: 0.0.0.0 SETUP X.X PRIMARY SETUP MENU <SET SET>...
  • Page 119 Teledyne API Model T360/T360M Operation Manual Operating Instructions 4.11.6.2. MANUALLY CONFIGURING THE ETHERNET (STATIC IP ADDRESS) To configure Ethernet communication manually: 1. Connect a cable from the analyzer’s Ethernet port to a Local Area Network (LAN) or Internet port. 2. From the analyzer’s front panel touchscreen, access the Communications Menu as shown below, turning DHCP mode to OFF.
  • Page 120 Operating Instructions Teledyne API Model T360/T360M Operation Manual Next, refer to Table 4-11 for the default Ethernet configuration settings and configure the INSTRUMENT IP addresses by pressing: 07272B DCN6552...

  • Page 121: Table 4-12: Internet Configuration Touchscreen Functions

    The HOSTNAME is the name by which the analyzer appears on your network. The default name for all TAPI Model T360 analyzers is T360. To change this name (particularly if you have more than one Model T360 analyzer on your network), press.

  • Page 122: Usb Port Setup

    Hardware → Device Manager). This is the com port that should be set in the communications software, such as APIcom or Hyperterminal. Refer to the Quick Start (Direct Cable Connection) section of the Teledyne APIcom Manual, PN 07463. 07272B DCN6552...
  • Page 123 Teledyne API Model T360/T360M Operation Manual Operating Instructions 5. In the instrument’s SETUP>MORE>COMM>COM2 menu, make the following settings: aud Rate: 115200 COM2 Mode Settings: Quiet Mode Computer Mode MODBUS RTU MODBUS ASCII E,8,1 MODE E,7,1 MODE RS-485 MODE SECURITY MODE...

  • Page 124: Multidrop Rs-232 Setup

    Operating Instructions Teledyne API Model T360/T360M Operation Manual 4.11.8. Multidrop RS-232 Setup When the RS-232 Multidrop option is installed, connection adjustments and configuration through the menu system are required. This section provides instructions for the internal connection adjustments, then for external connections, and ends with instructions for menu-driven configuration.

  • Page 125: Figure 4-9: Jumper And Cables For Multidrop Mode

    Teledyne API Model T360/T360M Operation Manual Operating Instructions Figure 4-9: Jumper and Cables for Multidrop Mode Note: If you are adding an instrument to the end of a previously configured chain, remove the shunt between Pins 21  22 of the Multidrop PCA in the instrument that was previously the last instrument in the chain.

  • Page 126: Figure 4-10: Rs-232-Multidrop Host-To-Analyzer Interconnect Diagram

    The (communication) Host instrument can address only one instrument at a  time, each by its unique ID (see Step 7 above). Teledyne API recommends setting up the first link, between the Host and the  first analyzer, and testing it before setting up the rest of the chain.

  • Page 127: Modbus Setup

    The following set of instructions assumes that the user is familiar with MODBUS communications, and provides minimal information to get started. For additional instruction, please refer to the Teledyne API MODBUS manual, PN 06276. Also refer to www.modbus.org for MODBUS communication protocols.
  • Page 128 Operating Instructions Teledyne API Model T360/T360M Operation Manual Example Read/Write Definition window: Example Connection Setup window: Example MODBUS Poll window: 07272B DCN6552...

  • Page 129: Com Port Baud Rate

    Teledyne API Model T360/T360M Operation Manual Operating Instructions 4.11.10. COM Port Baud Rate To select the baud rate of one of the COM Ports, press: SAMPLE* RANGE = 500.000 PPM CO2 =X.XXX < TST TST > CAL SETUP SETUP X.X...

  • Page 130: Com Port Testing

    Operating Instructions Teledyne API Model T360/T360M Operation Manual 4.11.11. COM Port Testing The serial ports can be tested for correct connection and output in the com menu. This test sends a string of 256 ‘w’ characters to the selected COM port. While the test is running, the red LED on the rear panel of the analyzer should flicker.

  • Page 131: Setup  More  Vars: Internal Variables (Vars)

    4.12. SETUP  MORE  VARS: INTERNAL VARIABLES (VARS) The T360 has several-user adjustable software variables, which define certain operational parameters. Usually, these variables are automatically set by the instrument’s firmware, but can be manually re-defined using the VARS menu.
  • Page 132 Operating Instructions Teledyne API Model T360/T360M Operation Manual To access and navigate the VARS menu, use the following touchscreen button sequence: SAMPLE* RANGE = 500.000 PPM CO2 =X.XXX < TST TST > CAL SETUP SETUP X.X PRIMARY SETUP MENU CFG DAS RNGE PASS CLK...

  • Page 133: Setup  More  Diag: Using The Diagnostics Functions

    Teledyne API Model T360/T360M Operation Manual Operating Instructions 4.13. SETUP  MORE  DIAG: USING THE DIAGNOSTICS FUNCTIONS series diagnostic tools grouped together under SETUPMOREDIAG menu. As these parameters are dependent on firmware revision (see Menu Tree A-6 in Appendix A).

  • Page 134: Accessing The Diagnostic Features

    Operating Instructions Teledyne API Model T360/T360M Operation Manual 4.13.1. Accessing the Diagnostic Features To access the DIAG functions press the following buttons: SAMPLE* RANGE = 500.00 PPM CO2 =X.XXX DIAG ANALOG I / O CONFIGURATION < TST TST > CAL...

  • Page 135: Signal I/O

    Teledyne API Model T360/T360M Operation Manual Operating Instructions 4.13.2. Signal I/O The signal I/O diagnostic mode allows reviewing and changing the digital and analog input/output functions of the analyzer. See Appendix A-4 for a complete list of the parameters available for review under this menu.

  • Page 136: Analog Output Step Test

    Operating Instructions Teledyne API Model T360/T360M Operation Manual 4.13.3. Analog Output Step Test This test can be used to check the accuracy and proper operation of the analog outputs. The test forces all four analog output channels to produce signals ranging from 0% to 100% of the full scale range in 20% increments.

  • Page 137: Analog I/O Configuration

    Teledyne API Model T360/T360M Operation Manual Operating Instructions 4.13.4. Analog I/O Configuration The analog I/O functions that are available in the T360 are: Table 4-15: DIAG - Analog I/O Functions Sub Menu Function AOUTS CALIBRATED: Shows the status of the analog output calibration (YES/NO) and initiates a calibration of all analog output channels.

  • Page 138: Table 4-17: Analog Output Current Loop Range

    Operating Instructions Teledyne API Model T360/T360M Operation Manual The following DC current output limits apply to the current loop modules: Table 4-17: Analog Output Current Loop Range RANGE MINIMUM OUTPUT MAXIMUM OUTPUT 0-20 mA 0 mA 20 mA These are the physical limits of the current loop modules, typical applications use 2-20 or 4-20 mA for the lower and upper limits.
  • Page 139 Teledyne API Model T360/T360M Operation Manual Operating Instructions 4.13.4.1. ANALOG OUTPUT SIGNAL TYPE AND RANGE SPAN SELECTION To select an output signal type (DC Voltage or current) and level for one output channel, activate the ANALOG I/O CONFIGURATION MENU (see Section 4.13.4) then press:...
  • Page 140 Operating Instructions Teledyne API Model T360/T360M Operation Manual 4.13.4.2. ANALOG OUTPUT CALIBRATION MODE The analog outputs can be calibrated automatically or manually. In its default mode, the instrument is configured for automatic calibration of all channels. Manual calibration should be used for the 0.1V range or in cases where the outputs must be closely matched to the characteristics of the recording device.
  • Page 141 Teledyne API Model T360/T360M Operation Manual Operating Instructions To automatically calibrate a single analog channel, activate the ANALOG I/O CONFIGURATION MENU (see Section 4.13.1), then press: DIAG ANALOG I / O CONFIGURATION EXIT to Return to the main PREV NEXT...

  • Page 142: Table 4-19: Voltage Tolerances For Analog Output Calibration

    Operating Instructions Teledyne API Model T360/T360M Operation Manual To select manual output calibration for a particular channel, activate the ANALOG I/O CONFIGURATION MENU (see Section 4.13.1), then press: DIAG ANALOG I / O CONFIGURATION DIAG AIO CONC_OUT_2 REC OFS: 0 mV...

  • Page 143: Figure 4-11: Setup For Calibrating Analog Voltage Outputs

    Teledyne API Model T360/T360M Operation Manual Operating Instructions See Table 3-1 for pin assignments of Analog Out connector on the rear panel V OUT + V IN + V OUT - V IN - Recording Device ANALYZER Figure 4-11: Setup for Calibrating Analog Voltage Outputs To make these adjustments, the AOUT auto-calibration feature must be turned off (Section 4.13.4.2).

  • Page 144: Figure 4-12: Setup For Calibrating Current Outputs

    Operating Instructions Teledyne API Model T360/T360M Operation Manual 4.13.4.4. CURRENT LOOP OUTPUT ADJUSTMENT A current loop option is available and can be installed as a retrofit for each of the analog outputs of the analyzer (s 5.2). This option converts the DC voltage analog output to a current signal with 0-20 mA output current.

  • Page 145: Table 4-20: Current Loop Output Calibration With Resistor

    Teledyne API Model T360/T360M Operation Manual Operating Instructions To adjust the zero and span values of the current outputs, activate the ANALOG I/O CONFIGURATION MENU (see Section 4.13.1), then press: FROM ANALOG I/O CONFIGURATION MENU The instrument attempt to automatically calibrate the channel …...
  • Page 146 Operating Instructions Teledyne API Model T360/T360M Operation Manual 4.13.4.5. AIN CALIBRATION This is the sub-menu to conduct the analog input calibration. This calibration should only be necessary after major repair such as a replacement of CPU, motherboard power supplies. Activate ANALOG CONFIGURATION MENU (see Section 4.13.1), then press:...
  • Page 147 Teledyne API Model T360/T360M Operation Manual Operating Instructions To access and adjust settings for the external Analog Inputs option channels press: DIAG ANALOG I / O CONFIGURATION PREV NEXT ENTR EXIT DIAG AIO AOUTS CALIBRATED: NO Press SET> to scroll to the first channel.

  • Page 148: Electric Test

    Operating Instructions Teledyne API Model T360/T360M Operation Manual 4.13.5. Electric Test The electric test function substitutes simulated signals for CO MEAS and CO REF, generated by circuitry on the sync/demod board, for the output of the IR photo-detector. While in this mode the user can also view the same test functions viewable from the main SAMPLE display.

  • Page 149: Dark Calibration Test

    Teledyne API Model T360/T360M Operation Manual Operating Instructions 4.13.6. Dark Calibration Test The dark calibration test interrupts the signal path between the IR photo-detector and the remainder of the sync/demod board circuitry. This allows the instrument to compensate for any voltage levels inherent in the sync/demod circuitry that might effect the calculation of CO concentration.

  • Page 150: Pressure Calibration

    Operating Instructions Teledyne API Model T360/T360M Operation Manual 4.13.7. Pressure Calibration A sensor at the exit of the sample chamber continuously measures the pressure of the sample gas. This data is used to compensate the final CO concentration calculation for changes in atmospheric pressure and is stored in the CPU’s memory as the test function PRES (also viewable via the front panel).

  • Page 151: Flow Calibration

    Teledyne API Model T360/T360M Operation Manual Operating Instructions 4.13.8. Flow Calibration The flow calibration allows the user to adjust the values of the sample flow rates as they are displayed on the front panel and reported through COM ports to match the actual flow rate measured at the sample inlet.

  • Page 152: Test Channel Output

    Operating Instructions Teledyne API Model T360/T360M Operation Manual 4.13.9. Test Channel Output When activated, output channel A4 can be used to report one of the test functions viewable from the SAMPLE mode display. To activate the A4 channel and select...

  • Page 153: Setup More  Alrm: Using The Gas Concentration Alarms

    Teledyne API Model T360/T360M Operation Manual Operating Instructions 4.14. SETUP MORE  ALRM: USING THE GAS CONCENTRATION ALARMS The Model T360 includes two CO concentration alarms. Each alarm has a user settable limit, and is associated with an opto-isolated TTL relay accessible via the status output connector on the instrument’s back panel (see Section 4.15.1.1).

  • Page 154: Remote Operation Of The Analyzer

    Operating Instructions Teledyne API Model T360/T360M Operation Manual 4.15. REMOTE OPERATION OF THE ANALYZER 4.15.1. Remote Operation Using the External Digital I/O 4.15.1.1. STATUS OUTPUTS The status outputs report analyzer conditions via optically isolated NPN transistors, which sink up to 50 mA of DC current. These outputs can be used interface with devices that accept logic-level digital inputs, such as programmable logic controllers (PLC’s).

  • Page 155: Table 4-23: Status Output Pin Assignments

    Teledyne API Model T360/T360M Operation Manual Operating Instructions The pin assignments for the Status Outputs are: Table 4-23: Status Output Pin Assignments OUTPUT # Status Definition Condition SYSTEM OK On if no faults are present. On if CO concentration measurement is valid.

  • Page 156: Figure 4-14: Control Inputs

    Operating Instructions Teledyne API Model T360/T360M Operation Manual 4.15.1.2. CONTROL INPUTS These inputs allow the user to remotely initiate Zero and Span calibrations. Two methods for energizing the inputs is provided below; the first using the internal +5V available on the CONTROL IN connector and the second, if an external, isolated supply is employed.

  • Page 157: Remote Operation Using The External Serial I/O

    Computer mode is used when the analyzer is connected to a computer with a dedicated interface program such as APICOM. More information regarding APICOM can be found in later in this or on the Teledyne API website at http://www.teledyne-api.com/software/apicom/. ...

  • Page 158: Table 4-26: Command Types

    Operating Instructions Teledyne API Model T360/T360M Operation Manual 4.15.2.3. COMMAND SYNTAX Commands are not case-sensitive and all arguments within one command (i.e. ID numbers, keywords, data values, etc.) must be separated with a space character. All Commands follow the syntax: X [ID] COMMAND <CR>...
  • Page 159 Teledyne API Model T360/T360M Operation Manual Operating Instructions consist of an optional plus or minus sign, followed by zero or more digits, an optional decimal point, and zero or more digits. (At least one digit must appear before or after the decimal point.) Scientific notation is not permitted.
  • Page 160 Once the cable has been connected, check to make sure the DTE-DCE is in the correct position. Also make sure the T360 COM port is set for a baud rate that is compatible with the modem, which needs to operate with an 8-bit word length with one stop bit.
  • Page 161 Communications Menu. 4.15.2.7. COM PORT PASSWORD SECURITY In order to provide security for remote access of the T360, a LOGON feature can be enabled to require a password before the instrument will accept commands. This is done by turning on the SECURITY MODE (Mode 4, Section 4.11.5).
  • Page 162 Teledyne API’s main line of ambient and stack-gas instruments from a remote connection through direct cable, modem or Ethernet. Running APICOM, a user can: Establish a link from a remote location to the T360 through direct cable connection via RS-232 modem or Ethernet. ...

  • Page 163: Additional Communications Documentation

    4.15.3. Additional Communications Documentation Table 4-27: Serial Interface Documents INTERFACE / TOOL DOCUMENT TITLE PART AVAILABLE NUMBER ONLINE* APICOM APICOM User Manual 039450000 DAS Manual Detailed description of the DAS. 028370000 * These documents can be downloaded at http://www.teledyne-api.com/manuals/ 07272B DCN6552...

  • Page 164: Using The T360 With A Hessen Protocol Network

    Half To change the rest of the com port parameters. See Section 4.11.5. To change the baud rate of the T360’s com ports, see Section 4.11.10. NOTE Ensure that the communication parameters of the host computer are also properly set.
  • Page 165 Teledyne API Model T360/T360M Operation Manual Operating Instructions 4.15.4.3. ACTIVATING HESSEN PROTOCOL The first step in configuring the T360 to operate over a Hessen protocol network is to activate the Hessen mode for com ports and configure the communication parameters for the port(s) appropriately. Press: SAMPLE* RANGE = 500.000 PPM...
  • Page 166 For more specific information about the difference between TYPE 1and TYPE 2 download the Manual Addendum for Hessen Protocol from the Teledyne API web site: http://www.teledyne- api.com/manuals/index.asp . To select a Hessen Protocol Type press: SAMPLE* RANGE = 500.000 PPM...

  • Page 167: Table 4-29: Teledyne Api Hessen Protocol Response Modes

    BCC TEXT EDIT ENTR EXIT 4.15.4.6. HESSEN PROTOCOL GAS ID The Model T360 Analyzer is a single gas instrument that measures CO . As such it’s default gas ID has already been set to 310. There is no need to change this setting.

  • Page 168: Table 4-30: Default Hessen Status Bit Assignments

    Teledyne API Model T360/T360M Operation Manual 4.15.4.7. SETTING HESSEN PROTOCOL STATUS FLAGS Teledyne API’s implementation of Hessen protocols includes a set of status bits that the instrument includes in responses to inform the host computer of its condition. Each bit can be assigned to one operational and warning message flag.
  • Page 169 Note: Values of A-F can also be set but are meaningless. 4.15.4.8. INSTRUMENT ID CODE Each instrument on a Hessen Protocol network must have a unique ID code. The T360 is programmed with a default ID code of 360 OR 0. To change this code See Section 4.11.1 07272B DCN6552...
  • Page 170 Operating Instructions Teledyne API Model T360/T360M Operation Manual This page intentionally left blank. 07272B DCN6552...

  • Page 171: Calibration Procedures

    CALIBRATION PROCEDURES This contains a variety of information regarding the various methods for calibrating a Model T360 CO Analyzer as well as other supporting information. NOTE The procedures herein assume that the calibration password feature is disabled (the instrument’s default state). If it is enabled, a password prompt screen (See Section 4.9) will appear after the CAL, CALZ or CALS buttons are pushed but before the instrument enters the associated calibration mode.

  • Page 172: Calibration Gas Traceability

    A strip chart recorder, data acquisition system or digital data acquisition system should be used to record data from the T360’s serial or analog outputs. If analog readings are used, the response of the recording system should be checked against a NIST traceable voltage source or meter.

  • Page 173: Figure 5-2: Pneumatic Connections-Basic Configuration-Using Gas Dilution Calibrator

    Teledyne API Model T360/T360M Operation Manual Calibration Procedures Figure 5-2: Pneumatic Connections–Basic Configuration–Using Gas Dilution Calibrator STEP TWO: Set the expected CO Span Gas concentration: SAMPLE* RANGE = 500.000 PPM CO2 =X.XXX < TST TST > SETUP This sequence causes the...
  • Page 174 Calibration Procedures Teledyne API Model T360/T360M Operation Manual STEP THREE: Perform the Zero/Span Calibration Procedure: SAMPLE* RANGE = 500.000 PPM CO2 =XXX.X Set the Display to show the STABIL test function. This function calculates the < TST > SETUP stability of the CO...

  • Page 175: Manual Calibration Checks

    Teledyne API Model T360/T360M Operation Manual Calibration Procedures 5.3. MANUAL CALIBRATION CHECKS Informal calibration checks, which only evaluate but do not alter the analyzer’s response curve, are recommended as a regular maintenance item and in order to monitor the analyzer’s performance. To carry out a calibration check rather than a full calibration, follow these steps.

  • Page 176: Figure 5-3: Pneumatic Connections - Ambient Zero/Pressurized Span Valves

    Calibration Procedures Teledyne API Model T360/T360M Operation Manual Figure 5-3: Pneumatic Connections – Ambient Zero/Pressurized Span Valves VENT here if input Source of is pressurized SAMPLE GAS Removed during calibration SAMPLE Calibrated EXHAUST at span gas VENT concentration VENT SPAN...

  • Page 177: Figure 5-5: Pneumatic Connections - Ambient Zero/Ambient Span Valves

    Teledyne API Model T360/T360M Operation Manual Calibration Procedures Figure 5-5: Pneumatic Connections – Ambient Zero/Ambient Span Valves VENT here if input Source of is pressurized SAMPLE GAS Removed during calibration Calibrated Model T700 gas Dilution at 100x span gas concentration...
  • Page 178 Calibration Procedures Teledyne API Model T360/T360M Operation Manual STEP TWO: Set the expected CO Span Gas concentration: SAMPLE* RANGE = 500.000 PPM CO2 =X.XXX < TST TST > CALZ CALS SETUP This sequence causes the analyzer to prompt for the...
  • Page 179 Teledyne API Model T360/T360M Operation Manual Calibration Procedures SAMPLE* RANGE = 500.000 PPM CO2 =XXX.X Set the Display to show the STABIL test function. This function calculates the <TST TST> CALZ CALS SETUP stability of the CO measurement SAMPLE STABIL=XXX.X PPM CO2 =XXX.X...

  • Page 180: Manual Calibration Checks With Zero/Span Valves

    VALVES Zero and span checks using the various zero/span valve options available for the T360 are similar to that described in Section 5.3, except that the zero and calibration operations are initiated directly and independently with dedicated buttons CALZ and CALS.

  • Page 181: Zero/Span Calibration On Auto Range Or Dual Ranges

    Teledyne API Model T360/T360M Operation Manual Calibration Procedures 5.5.1. Zero/Span Calibration on Auto Range or Dual Ranges If the analyzer is being operated in dual range mode or auto range mode, then the high and low ranges must be independently calibrated.

  • Page 182: Use Of Zero/Span Valves With Remote Contact Closure

    The instrument will stay in the selected mode for as long as the contacts remain closed. If calibration is enabled, the T360 will re-calibrate when the contact is opened, then go into SAMPLE mode. If calibration is disabled, the instrument will return to SAMPLE mode, leaving the calibration unchanged.
  • Page 183 Teledyne API Model T360/T360M Operation Manual Calibration Procedures The following example sets Sequence #2 to do a Zero-Span Calibration every other day starting at 1 am on September 4, 2001, lasting 15 minutes, without calibration. This will start ½ hour later each iteration.
  • Page 184 Calibration Procedures Teledyne API Model T360/T360M Operation Manual To program the Sequence: SAMPLE* RANGE = 500.000 PPM CO2 =X.XXX SETUP X.X STARTING TIME:14:15 < TST TST > CAL CALZ CALS SETUP <SET SET> EDIT EXIT SETUP X.X PRIMARY SETUP MENU SETUP X.X...

  • Page 185: Autocal With Auto Or Dual Reporting Ranges Modes Selected

    Teledyne API Model T360/T360M Operation Manual Calibration Procedures 5.6.1. AutoCal with Auto or Dual Reporting Ranges Modes Selected SETUP C.4 RANGE TO CAL: LOW EDIT <SET EXIT SETUP C.4 RANGE TO CAL: LOW HIGH ENTR SETUP SETUP C.4 RANGE TO CAL: HIGH <SET...

  • Page 186: Calibration Quality

    -0.500 0.000 0.500 These values should not be significantly different from the values recorded on the Teledyne API Final Test and Validation Data sheet that was shipped with your instrument. If they are, refer to the troubleshooting Section 8. The default DAS configuration records all calibration values in channel CALDAT as well as all calibration check (zero and span) values in its internal memory.

  • Page 187: Maintenance Schedule And Procedures

    MAINTENANCE SCHEDULE AND PROCEDURES Predictive diagnostic functions, including data acquisition records, failure warnings and test functions built into the analyzer, allow the user to determine when repairs are necessary without performing painstaking preventative maintenance procedures. There are, however, a minimal number of simple procedures that when performed regularly will ensure that the analyzer continues to operate accurately and reliably over its lifetime.
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  • Page 189: Table 6-1: T360 Maintenance Schedule

    Table 6-1: T360 Maintenance Schedule DATE PERFORMED ITEM ACTION FREQ CHECK MANUAL REQ’D. Particulate Weekly or as Replace Filter needed Weekly or after Verify Test Record and Functions analyze Maintenance or Repair Pump Replace Annually Diaphragm Perform Check Flow Annually...

  • Page 190: Table 6-2: T360 Test Function Record

    Maintenance Schedule and Procedures Teledyne API Model T360/T360M Operation Manual Table 6-2: T360 Test Function Record DATE RECORDED OPERATING FUNCTION MODE* ZERO CAL STABILITY ZERO CAL CO2 MEAS Zero CAL MR RATIO SPAN CAL SAMPLE PRES SAMPLE After PHT DRIVE...

  • Page 191: Predicting Failures Using The Test Functions

    6.2. PREDICTING FAILURES USING THE TEST FUNCTIONS The Test Functions can be used to predict failures by looking at how their values change over time. Initially it may be useful to compare the state of these Test Functions to the values recorded on the printed record of the final calibration performed on your instrument at the factory, p/n 04307.

  • Page 192: Maintenance Procedures

    PTFE retaining ring, glass cover and the o-ring. To change the filter: 1. Turn OFF the analyzer to prevent drawing debris into the instrument. 2. Open the T360’s hinged front panel and unscrew the knurled retaining ring on the filter assembly. Figure 6-1: Sample Particulate Filter Assembly 3.

  • Page 193: Rebuilding The Sample Pump

    6.3.3.2. PRESSURE LEAK CHECK If you can’t locate the leak by the above procedure, use the following procedure. Obtain a leak checker similar to the Teledyne API part number 01960, which contains a small pump, shut-off valve, and pressure gauge. Alternatively, a convenient source of low-pressure gas is a tank of span gas, with the two-stage regulator adjusted to less than 15 psi with a shutoff valve and pressure gauge.

  • Page 194: Performing A Sample Flow Check

    6.3.6. Cleaning the Chassis If necessary, the exterior surfaces of the T360 can be cleaned with a clean damp cloth. Do not submerge any part of the instrument in water or cleaning solution. 07272B DCN6552...

  • Page 195: Principles Of Operation

    In the case of the Model T360, carbon dioxide (CO α...

  • Page 196: Measurement Fundamentals

    Teledyne API Model T360/T360M Operation Manual 7.1.2. Measurement Fundamentals In the most basic terms, the Model T360 uses a high energy heated element to generate a beam of broad-band IR light with a known intensity (measured during Instrument calibration. This beam is directed through multi-pass cell filled with sample gas.

  • Page 197: Figure 7-3: Measurement Fundamentals With Gfc Wheel

    Teledyne API Model T360/T360M Operation Manual Principles of Operation 7.1.3.1. THE GFC WHEEL A GFC wheel is a metallic wheel into which two chambers are carved. The chambers are sealed on both sides with material transparent to 4.3 µm IR radiation creating two airtight cavities.

  • Page 198: Figure 7-4: Affect Of Co2 In The Sample On Co2 Meas & Co2 Ref

    Sample Chamber, but to a lesser extent Figure 7-4: Effect of CO2 in the Sample on CO2 MEAS and CO2 REF Once the Model T360 has computed this ratio, a look-up table is used, with interpolation, to linearize the response of the instrument. This linearized...

  • Page 199: Interference And Signal To Noise Rejection

    Teledyne API Model T360/T360M Operation Manual Principles of Operation 7.1.4. Interference and Signal to Noise Rejection If an interfering gas, such as H O vapor is introduced into the sample chamber, the spectrum of the IR beam is changed in a way that is identical for both the reference and the measurement cells, but without changing the ratio between the peak heights of CO2 MEAS and CO2 REF.

  • Page 200: Oxygen Sensor (Opt 65)

    It can fluctuate  300 ppm as the photosynthesis of plant life in the nearby area increases during the day and decreases at night. The basic design of the T360 rejects most of this interference at a 100:1 ratio; however this still can allow small fluctuations in CO concentration during the course of the day.

  • Page 201: Figure 7-7: Oxygen Sensor - Principle Of Operation

    Teledyne API Model T360/T360M Operation Manual Principles of Operation Figure 7-7: Oxygen Sensor - Principle of Operation 7.2.1.1. O SENSOR OPERATION WITHIN THE T360 ANALYZER The oxygen sensor option is transparently integrated into the core analyzer operation. All functions can be viewed or accessed through the front panel, just like the functions for CO ...

  • Page 202: Pneumatic Operation

    Principles of Operation Teledyne API Model T360/T360M Operation Manual 7.3. PNEUMATIC OPERATION CAUTION It is important that the sample airflow system is both leak tight and not pressurized over ambient pressure. Perform regular leak checks (refer to the maintenance schedule, Table 6-1) on the analyzer as described in the procedures for correctly performing leak checks in Section 6.3.3.

  • Page 203: Flow Rate Control

    To maintain a constant flow rate of the sample gas through the instrument, the Model T360 uses special flow control assemblies located in the purge gas line at the entrance to the GFC wheel housing and in the exhaust gas line just before the pump (Figure 7-8).

  • Page 204: Purge Gas Pressure Control

    2:1 pressure differential and not absolute pressure the flow rate of the gas is also unaffected by degradations in pump efficiency due to age. The critical flow orifice used in the Model T360 is designed to provide a flow rate of 800 cm /min.

  • Page 205: Pneumatic Operation Of The O Sensor

    Teledyne API Model T360/T360M Operation Manual Principles of Operation 7.3.6. Pneumatic Operation of the O Sensor Pneumatically, the O sensor is connected to the bypass manifold and draws a flow of about 120 cm³/min in addition to the normal sample flow rate and is separately controlled with its own critical flow orifice.

  • Page 206: Electronic Operation

    The core of the analyzer is a microcomputer/central processing unit (CPU) that controls various internal processes, interprets data, makes calculations, and reports results using specialized firmware developed by Teledyne API. communicates with the user as well as receives data from and issues commands to a variety of peripheral devices via a separate printed circuit assembly called the Motherboard.

  • Page 207: Figure 7-11: T360 Electronic Block Diagram

    Teledyne API Model T360/T360M Operation Manual Principles of Operation Analog Outputs RS232 COM2 USB COM Analog In Ethernet Male Female port Optional 4-20 mA Control Inputs: Touchscreen 1 – 8 Display Status Outputs: 1 – 6 LVDS C Bus) transmitter board...

  • Page 208: Cpu

    The DOM is a 44-pin IDE flash chip with storage capacity to 129 MB. It is used to store the operating system, the Teledyne API firmware, and most of the operational data generated by the analyzer’s internal data acquisition system (DAS - see Section 4.7).

  • Page 209: Optical Bench & Gfc Wheel

    DOM. However, all configuration information will be lost, requiring that the unit be recalibrated. 7.4.3. Optical Bench & GFC Wheel Electronically, the Model T360’s optical bench, GFC wheel and associated components do more than simply measure the amount of CO present in the sample chamber.

  • Page 210: Figure 7-13: Gfc Light Mask

    Principles of Operation Teledyne API Model T360/T360M Operation Manual 7.4.3.3. GFC WHEEL A synchronous AC motor turns the GFC wheel motor. For analyzers operating on 60Hz line power this motor turns at 1800 rpm. For those operating on 50Hz line power the spin rate is 1500 rpm. The actual spin rate is unimportant within a large rate since a phase lock loop circuit is used to generate timing pulses for signal processing.

  • Page 211: Figure 7-14: Segment Sensor And M/R Sensor Output

    Teledyne API Model T360/T360M Operation Manual Principles of Operation Measurement Pulses Reference Pulses IR Beam Pulses Segment Sensor Pulses MR Sensor Pulses Figure 7-14: Segment Sensor and M/R Sensor Output Schmidt Triggers To ensure that the waveforms produced by the Segment Sensor and the M/R Sensor are properly shaped and clean, these signals are passed through a set of Schmidt Triggers circuits.

  • Page 212: Synchronous Demodulator (Sync/Demod) Assembly

    Principles of Operation Teledyne API Model T360/T360M Operation Manual 7.4.4. Synchronous Demodulator (Sync/Demod) Assembly 7.4.4.1. OVERVIEW While the photo-detector converts fluctuations of the IR beam into electronic signals, the Sync / Demod Board amplifies these signals and converts them into usable information.

  • Page 213: Figure 7-16: Sample & Hold Timing

    Teledyne API Model T360/T360M Operation Manual Principles of Operation 7.4.4.2. SIGNAL SYNCHRONIZATION AND DEMODULATION The signal emitted by the IR photo-detector goes through several stages of amplification before it can be accurately demodulated. The first is a pre- amplification stage that raises the signal to levels readable by the rest of the synch/demod board circuitry.

  • Page 214: Relay Board

    Principles of Operation Teledyne API Model T360/T360M Operation Manual 7.4.4.3. SYNC/DEMOD STATUS LED’S The following two status LED’s located on the synch/demod board provide additional diagnostic tools for checking the GFC wheel rotation. Table 7-1: Sync/Demod Status LED Activity FUNCTION...
  • Page 215 Teledyne API Model T360/T360M Operation Manual Principles of Operation 7.4.5.1. HEATER CONTROL The two heaters attached to the sample chamber housing and the GFC wheel motor are controlled by solid state relays located on the relay board. The GFC wheel heater is simply turned on or off, however control of the bench...

  • Page 216: Figure 7-17: Location Of Relay Board Status Led's

    Principles of Operation Teledyne API Model T360/T360M Operation Manual Table 7-2: Relay Board Status LED’s COLOR FUNCTION STATUS WHEN LIT STATUS WHEN UNLIT Watchdog Circuit Cycles On/Off Every 3 Seconds under direct control of the analyzer’s CPU. YELLOW Wheel Heater...

  • Page 217: Motherboard

    The A/D can be configured for several different input modes and ranges but in the T360 is used in uni-polar mode with a +5 V full scale. The converter includes a 1% over and under-range. This allows signals from –0.05 V to +5.05 V to be fully converted.
  • Page 218 A3 Output Analog output channel A3 is only active when the O sensor option is installed in the T360. In this case, the currently measured O concentration is output. Test Function Output The fourth analog output, labeled A4 is special. It can be set by the user (see Section 4.8) to carry the current signal level of any one of the parameters...

  • Page 219: C Data Bus

    Teledyne API Model T360/T360M Operation Manual Principles of Operation accessible through the SETUP  MORE  DIAG  TEST CHAN OUTPUT submenu (see Section 4.13.9) of the unit’s software. Output Loop-back All four analog outputs are connected back to the A/D converter through a Loop- back circuit.

  • Page 220: Power Supply/Circuit Breaker

    Principles of Operation Teledyne API Model T360/T360M Operation Manual 7.4.8. Power Supply/Circuit Breaker The analyzer operates on 100 VAC, 115 VAC or 230 VAC power at either 50Hz or 60Hz. Individual units are set up at the factory to accept any combination of these five attributes.

  • Page 221: Front Panel Touchscreen/Display Interface

    Teledyne API Model T360/T360M Operation Manual Principles of Operation 7.5. FRONT PANEL TOUCHSCREEN/DISPLAY INTERFACE Users can input data and receive information directly through the front panel touchscreen display. The LCD display is controlled directly by the CPU board. The touchscreen is interfaced to the CPU by means of a touchscreen controller that connects to the CPU via the internal USB bus and emulates a computer mouse.

  • Page 222: Software Operation

    Unlike other analyzers that average the output signal over a fixed time period, the T360 averages over a set number of samples, where each sample is 0.2 seconds. This is technique is known as boxcar averaging. During operation, the software automatically switches between two different length filters based on the conditions at hand.

  • Page 223: Calibration - Slope And Offset

    Once the IR photo-detector is signal is demodulated into CO2 MEAS and CO2 REF by the sync/demod board and converted to digital data by the motherboard the T360 analytical software calculates the ratio between CO2 MEAS and CO2 REF. This value is compared to a look-up table is used, with interpolation, to linearize the response of the instrument.

  • Page 224: Temperature And Pressure Compensation

    7.6.4. Temperature and Pressure Compensation Changes in pressure can have a noticeable, effect on the CO concentration calculation. To account for this, the Model T360 software includes a feature which allows the instrument to compensation of the CO calculations based on changes in ambient pressure.

  • Page 225: Troubleshooting And Service

    DC power wiring is color-coded and these colors match the color of the corresponding test points on the relay board. 4. SUSPECT A LEAK FIRST! Data from Teledyne API’s Technical Support department indicates that 50% of all problems are eventually traced to leaks in the pneumatic connections and gas lines of the analyzer itself, the source of zero air, span gases or sample gas delivery system.

  • Page 226: Interpreting Warning Messages

    Troubleshooting and Service Teledyne API Model T360/T360M Operation Manual 5. Follow the procedures defined in Section 8.5 for confirming that the analyzer’s basic components are working (power supplies, CPU, relay board, sync/demod board, touchscreen/display, GFC wheel motor, etc.). See Figure 3-5 for general layout of components and sub-assemblies in the analyzer.
  • Page 227 Teledyne API Model T360/T360M Operation Manual Troubleshooting and Service The analyzer will also alert the user via the Serial I/O COM port(s) and cause the FAULT LED on the front panel to blink. To view or clear the various warning messages press:...

  • Page 228: Figure 8-1: Viewing And Clearing Warning Messages

    Troubleshooting and Service Teledyne API Model T360/T360M Operation Manual SAMPLE WHEEL TEMP WARNING CO2 = XX.XX TEST deactivates Warning Messages until New warning(s) TEST SETUP are activated MSG activates Warning SAMPLE RANGE=500.00 PPM CO2 = XX.XX Messages. <TST TST> keys replaced with <...

  • Page 229: Table 8-1: Warning Messages - Indicated Failures

    Teledyne API Model T360/T360M Operation Manual Troubleshooting and Service Table 8-1: Warning Messages - Indicated Failures WARNING FAULT CONDITION POSSIBLE CAUSES MESSAGE Bad bench heater Bad bench temperature sensor The optical bench temp is BENCH TEMP Bad relay controlling the bench heater °...

  • Page 230: Fault Diagnosis With Test Functions

    Troubleshooting and Service Teledyne API Model T360/T360M Operation Manual WARNING FAULT CONDITION POSSIBLE CAUSES MESSAGE SOURCE Occurs when CO Ref is <1250 GFC wheel stopped WARNING mVDC or >4950 mVDC. Failed sync/demod board If status LED’s on the sync/demod board ARE flashing the...

  • Page 231: Table 8-2: Test Functions - Indicated Failures

    Teledyne API Model T360/T360M Operation Manual Troubleshooting and Service Table 8-2: Test Functions - Indicated Failures TEST INDICATED FAILURE(S) FUNCTIONS Time of day clock is too fast or slow: To adjust See Section 4.10. TIME Battery in clock chip on CPU board may be dead.

  • Page 232: Using The Diagnostic Signal I/O Function

    Troubleshooting and Service Teledyne API Model T360/T360M Operation Manual TEST INDICATED FAILURE(S) FUNCTIONS Values outside range indicate:  Contamination of the zero air or span gas supply  Instrument is miss-calibrated  Blocked gas flow SLOPE  Contaminated or leaking GFC wheel (either chamber) ...

  • Page 233: Internal Electronic Status Leds

    Teledyne API Model T360/T360M Operation Manual Troubleshooting and Service SAMPLE* RANGE = 500.000 PPM CO2 =X.XXX < TST TST > CAL SETUP SETUP X.X PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE EXIT SETUP X.X SECONDARY SETUP MENU COMM VARS...

  • Page 234: Figure 8-3: Cpu Status Indicator

    Troubleshooting and Service Teledyne API Model T360/T360M Operation Manual 8.1.4.1. CPU STATUS INDICATOR DS5, a red LED, that is located on upper portion of the motherboard, just to the right of the CPU board, flashes when the CPU is running the main program loop.

  • Page 235: Figure 8-4: Sync/Demod Board Status Led Locations

    Teledyne API Model T360/T360M Operation Manual Troubleshooting and Service JP4 Connector to Opto-Pickup D1 – M/R Sensor Status Board D2 – Segment Sensor Status Figure 8-4: Sync/Demod Board Status LED Locations 8.1.4.3. RELAY BOARD STATUS LEDS There are eight LEDs located on the Relay Board. The most important of which is D1, which indicates the health of the I C bus.

  • Page 236: Table 8-5: Relay Board Status Led Failure Indications

    Troubleshooting and Service Teledyne API Model T360/T360M Operation Manual Table 8-5: Relay Board Status LED Failure Indications SIGNAL I/O PARAMETER FUNCTION DIAGNOSTIC TECHNIQUE ACTIVATED BY VIEW RESULT Voltage displayed should change. If not: Failed Heater WHEEL WHEEL_HEATER WHEEL_TEMP Faulty Temperature Sensor...

  • Page 237: Gas Flow Problems

    Troubleshooting and Service 8.2. GAS FLOW PROBLEMS The T360 has two main gas flow path, the sample gas flow path and the GFC purge gas flow path. Both are controlled by a critical flow orifice. Only the sample gas path is measured and reported. When the IZS or zero/span valve options are installed, there are several subsidiary paths but none of those are displayed on the front panel or stored by the DAS.

  • Page 238: T360 Internal Gas Flow Diagrams

    Troubleshooting and Service Teledyne API Model T360/T360M Operation Manual 8.2.1. T360 Internal Gas Flow Diagrams Figure 8-6: T360 – Basic Internal Gas Flow 07272B DCN6552...

  • Page 239: Figure 8-7: Internal Pneumatic Flow - Ambient Zero/Pressurized Span Valves

    Teledyne API Model T360/T360M Operation Manual Troubleshooting and Service Figure 8-7: Internal Pneumatic Flow – Ambient Zero/Pressurized Span Valves Sample / Cal Valve Zero / Span Valve Sample Gas SAMPLE PRESSURE Flow Control SENSOR O3 FLOW SENSOR Purge Gas Pressure Control Figure 8-8: Internal Pneumatic Flow –...

  • Page 240: Typical Sample Gas Flow Problems

    Troubleshooting and Service Teledyne API Model T360/T360M Operation Manual Figure 8-9: T360 – Internal Pneumatics with O Sensor Option 65A 8.2.2. Typical Sample Gas Flow Problems 8.2.2.1. FLOW IS ZERO The unit displays a SAMPLE FLOW warning message on the front panel display or the SAMPLE FLOW test function reports a zero or very low flow rate.
  • Page 241 Teledyne API Model T360/T360M Operation Manual Troubleshooting and Service  If gas is flowing through the analyzer, you will feel pulses of air being expelled from the Exhaust outlet. 4. If gas flows through the instrument when it is disconnected from its sources of zero air, span gas or sample gas, the flow problem is most likely not internal to the analyzer.

  • Page 242: Poor Or Stopped Flow Of Purge Gas

    Troubleshooting and Service Teledyne API Model T360/T360M Operation Manual If the sample pressure is reading normal but the sample flow is reading low then it is likely that the pump diaphragm is worn or there is an obstruction downstream of the flow sensor.

  • Page 243: Calibration Problems

    BAD SPAN GAS. This can cause a large error in the slope and a small error in the offset. Delivered from the factory, the T360’s slope is within ±15% of nominal. Bad span gas will cause the analyzer to be calibrated to the wrong value.

  • Page 244: Non-Repeatable Zero And Span

    Teledyne API Model T360/T360M Operation Manual 8.3.2. Non-Repeatable Zero and Span As stated earlier, leaks both in the T360 and in the external system are a common source of unstable and non-repeatable readings. 1. Check for leaks in the pneumatic systems as described in Section 6.3.3.

  • Page 245: Inability To Zero - Touchscreen Zero Button Not Visible

    Teledyne API Model T360/T360M Operation Manual Troubleshooting and Service 8.3.4. Inability to Zero – Touchscreen ZERO Button Not Visible 1. Confirm that there is a good source of zero air. Dilute a tank of span gas with the same amount of zero air from two different sources. If the CO Concentration of the two measurements is different, there is a problem with one of the sources of zero air.

  • Page 246: Other Performance Problems

    Individual control loops are used to maintain the set point of the absorption bench, filter wheel, and IR photo-detector temperatures. If any of these temperatures are out of range or are poorly controlled, the T360 will perform poorly. 8.4.1.1. BOX OR SAMPLE TEMPERATURE...
  • Page 247 Teledyne API Model T360/T360M Operation Manual Troubleshooting and Service Using the BENCH_HEATER parameter under the signal I/O function, as described above, turn on and off K2 (D3 on the relay board should illuminate as the heater is turned on). Check the AC voltage present between pin 2 and 4, for a 100 or 115 VAC model, and pins 3 and 4, for a 220-240 VAC model.

  • Page 248: Excessive Noise

    C ambient, if PHT DRIVE < 4800 mV, the cooler is working properly. If PHT DRIVE is > 4800 mV there is a malfunction. 5. The +5 and 15 VDC voltages in the T360 are provided by switching power supplies. Switch mode supplies create DC outputs by switching the input AC waveform at high frequencies.

  • Page 249: Subsystem Checkout

    Teledyne API Model T360/T360M Operation Manual Troubleshooting and Service 8.5. SUBSYSTEM CHECKOUT The preceding s of this manual discussed a variety of methods for identifying possible sources of failures or performance problems within the analyzer. In most cases this included a list of possible causes.

  • Page 250: I 2 C Bus

    Troubleshooting and Service Teledyne API Model T360/T360M Operation Manual A voltmeter should be used to verify that the DC voltages are correct per the values in the table below, and an oscilloscope, in AC mode, with band limiting turned on, can be used to evaluate if the supplies are producing excessive noise (>...

  • Page 251: Lcd Display Module

    Teledyne API Model T360/T360M Operation Manual Troubleshooting and Service 8.5.5. LCD Display Module Verify the functioning of the front panel display by observing it when power is applied to the instrument. Assuming that there are no wiring problems and that...

  • Page 252: Table 8-9: Opto Pickup Board Nominal Output Frequencies

    Troubleshooting and Service Teledyne API Model T360/T360M Operation Manual sync/demod and opto pickup assembly (see interconnect drawing 04216). If good then the sync/demod board is bad. 2. Verify that the IR source is operating, Section 8.5.7.4. 3. With the analyzer connected to zero air, measure between TP11 (measure) and analog ground, and TP12 (reference) and analog ground.
  • Page 253 Teledyne API Model T360/T360M Operation Manual Troubleshooting and Service 8.5.7.4. IR SOURCE The IR source can be checked using the following procedure: 1. Disconnect the source and check its resistance when cold. When new, the source should have a cold resistance of more than 1.5 Ohms but less than 3.5 Ohms.

  • Page 254: Motherboard

    Troubleshooting and Service Teledyne API Model T360/T360M Operation Manual 8.5.8. Motherboard 8.5.8.1. A/D FUNCTIONS The simplest method to check the operation of the A-to-D converter on the motherboard is to use the Signal I/O function under the DIAG menu to check the two A/D reference voltages and input signals that can be easily measured with a voltmeter.

  • Page 255: Table 8-11: Analog Output Test Function - Nominal Values Current Outputs

    Teledyne API Model T360/T360M Operation Manual Troubleshooting and Service 8.5.8.3. ANALOG OUTPUTS: CURRENT LOOP To verify that the analog outputs with the optional current mode output are working properly, connect a 250 ohm resistor across the outputs and use a voltmeter to measure the output as described in Section 4.13.4.4 and then perform...

  • Page 256: Cpu

    3. Connect a second jumper from the ‘-‘ pin on the Status connector to the B pin on the Control In connector. The instrument should switch from SAMPLE mode to SPAN CAL R mode. 4. In each case, the T360 should return to SAMPLE mode when the jumper is removed. 8.5.9. CPU There are two major types of failures associated with the CPU board: complete failure and a failure associated with the Disk on Module (DOM).

  • Page 257: Communications

    3. Check to make sure the set up command is correct (See Section 4.15.2.6) 4. Verify that the Ready to Send (RTS) signal is at logic high. The T360 sets pin 7 (RTS) to greater than 3 volts to enable modem transmission.

  • Page 258: Repair Procedures

    8.6.1. Repairing Sample Flow Control Assembly The critical flow orifice is housed in the flow control assembly (Teledyne API part number: 001760400) located on the top of the optical bench. A sintered filter...

  • Page 259: Removing/Replacing The Gfc Wheel

    Teledyne API Model T360/T360M Operation Manual Troubleshooting and Service Pneumatic Connector, Male 1/8” (P/N FT_70 Spring (P/N HW_20) Sintered Filter (P/N FL_01) Critical Flow Orifice (P/N 00094100) Make sure it is placed with the jewel down) O-Ring (P/N OR_01) Purge Housing...

  • Page 260: Figure 8-11: Opening The Gfc Wheel Housing

    Troubleshooting and Service Teledyne API Model T360/T360M Operation Manual Figure 8-11: Opening the GFC Wheel Housing 7. Remove the two (2) screws holding the opto-pickup printed circuit assembly to the GFC wheel housing. 8. Carefully remove the opto-pickup printed circuit assembly.

  • Page 261: Disk-On-Module Replacement Procedure

    Teledyne API Model T360/T360M Operation Manual Troubleshooting and Service 8.6.3. Disk-On-Module Replacement Procedure NOTE Servicing of circuit components requires electrostatic discharge protection, i.e. ESD grounding straps, mats and containers. Failure to use ESD protection when working with electronic assemblies will void the instrument warranty.

  • Page 262: Frequently Asked Questions

    Troubleshooting and Service Teledyne API Model T360/T360M Operation Manual 8.7. FREQUENTLY ASKED QUESTIONS The following is a list from the Teledyne API’s Technical Support Department of the most commonly asked questions relating to the Model CO Analyzer. Question Answer Why does the instrument not...
  • Page 263 Teledyne API Model T360/T360M Operation Manual Troubleshooting and Service Question Answer How long does the IR source Typical lifetime is about 2-3 years. last? Where is the sintered These components are located inside the flow control assembly that filter/sample flow control orifice? is attached to the inlet side of the sample pump, see Figure 3-5.
  • Page 264 07272B DCN6552...

  • Page 265: A Primer On Electro-Static Discharge

    A PRIMER ON ELECTRO-STATIC DISCHARGE Teledyne Instruments considers the prevention of damage caused by the discharge of static electricity to be extremely important part of making sure that your analyzer continues to provide reliable service for a long time. This section...

  • Page 266: How Electro-Static Charges Cause Damage

    A Primer on Electro-Static Discharge Teledyne API Model T360/T360M Operation Manual Table 9-1: Static Generation Voltages for Typical Activities MEANS OF GENERATION 65-90% RH 10-25% RH Walking across nylon carpet 1,500V 35,000V Walking across vinyl tile 250V 12,000V Worker at bench...

  • Page 267: Common Myths About Esd Damage

    Teledyne API Model T360/T360M Operation Manual A Primer on Electro-Static Discharge Potentially damaging electro-static discharges can occur:  Any time a charged surface (including the human body) discharges to a device. Even simple contact of a finger to the leads of a sensitive device or assembly can allow enough discharge to cause damage.

  • Page 268: Basic Principles Of Static Control

    A Primer on Electro-Static Discharge Teledyne API Model T360/T360M Operation Manual A charge can be induced onto the conductive surface and/or discharge triggered in the presence of a charged field such as a large static charge clinging to the surface of a nylon jacket of someone walking up to a workbench.
  • Page 269 Teledyne API Model T360/T360M Operation Manual A Primer on Electro-Static Discharge build. In some conditions, a charge large enough to damage a component can rebuild in just a few seconds.  Always store sensitive components and assemblies in anti-ESD storage bags or bins: Even when you are not working on them, store all devices and assemblies in a closed anti-Static bag or bin.

  • Page 270: Basic Anti-Esd Procedures For Analyzer Repair And Maintenance

    A Primer on Electro-Static Discharge Teledyne API Model T360/T360M Operation Manual 9.4.2. Basic anti-ESD Procedures for Analyzer Repair and Maintenance 9.4.2.1. WORKING AT THE INSTRUMENT RACK When working on the analyzer while it is in the instrument rack and plugged into a properly grounded power supply.
  • Page 271 9.4.2.3. TRANSFERRING COMPONENTS FROM RACK TO BENCH AND BACK When transferring a sensitive device from an installed Teledyne Instruments analyzer to an Anti-ESD workbench or back: 1. Follow the instructions listed above for working at the instrument rack and workstation.
  • Page 272 To prevent these static charges from damaging the components or assemblies being shipped make sure that you always unpack shipments from Teledyne Instruments by: 1. Opening the outer shipping box away from the anti-ESD work area.
  • Page 273 NOTE If you do not already have an adequate supply of anti-ESD bags or containers available, Teledyne Instruments’ Technical Support department will supply them. Follow the instructions listed above for working at the instrument rack and workstation.
  • Page 274 A Primer on Electro-Static Discharge Teledyne API Model T360/T360M Operation Manual This page intentionally left blank. 07272B DCN6552...
  • Page 275 10 megabits per second (Mbps) 100BaseT same as 10BaseT except ten times faster (100 Mbps) APICOM name of a remote control program offered by Teledyne-API to its customers ASSY Assembly Code-Activated Switch Corona Discharge, a frequently luminous discharge, at the surface of a...
  • Page 276 A Primer on Electro-Static Discharge Teledyne API Model T360/T360M Operation Manual Term Description/Definition Dry Filter Unit DHCP Dynamic Host Configuration Protocol. A protocol used by LAN or Internet servers to automatically set up the interface protocols between themselves and any other addressable device connected to the network DIAG Diagnostics, the diagnostic settings of the analyzer.
  • Page 277 Teledyne API Model T360/T360M Operation Manual A Primer on Electro-Static Discharge Term Description/Definition MOLAR MASS the mass, expressed in grams, of 1 mole of a specific substance. Conversely, one mole is the amount of the substance needed for the molar mass to be the same number in grams as the atomic mass of that substance.
  • Page 278 A Primer on Electro-Static Discharge Teledyne API Model T360/T360M Operation Manual Term Description/Definition Universal Serial Bus: a standard connection method to establish communication between peripheral devices and a host controller, such as a mouse and/or touchscreen and a personal computer or laptop...
  • Page 279 APPENDIX A – Menu Trees and Software Documentation APPENDIX A-1: Models T360/T360M and 360E/360EM Software Menu Trees APPENDIX A-2: Setup Variables APPENDIX A-3: Warnings and Test Measurements APPENDIX A-4: Signal I/O Definitions APPENDIX A-5: DAS Triggering Events APPENDIX A-6: DAS Parameters...
  • Page 280 Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) This page intentionally left blank. 07272B DCN6552...
  • Page 281 Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) APPENDIX A-1: T360, 360E Software Menu Trees SAMPLE TEST SETUP <TST TST> Primary Setup Menu) RANG PASS MORE HIGH RANGE STABIL (Secondary Setup Menu) CO2 MEAS CO2 REF MR RATIO...
  • Page 282 Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) SAMPLE CALZ SETUP TEST CALS <TST TST> HIGH HIGH RANGE RANGE1 ZERO SPAN CONC RANGE2 HIGH STABIL CO2 MEAS CO2 REF MR RATIO PRES ZERO SPAN CONC Primary Setup Menu)
  • Page 283 Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) SETUP RNGE PASS MORE ACAL PREV NEXT Go To iDAS MENU TREE (Fig. A-5) PREV NEXT MODE TIME DATE  MODEL NAME  PART NUMBER SEQ 1)  SERIAL NUMBER SEQ 2) ...
  • Page 284 Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) SETUP RNGE PASS MORE ACAL VIEW EDIT ENTER SETUP PASS: 818 PREV NEXT CONC PREV NEXT EDIT PRNT PNUMTC CALDAT ZTBZRO STBSPN CONC TEMP PNUMTC CALDAT <SET SET> EDIT...
  • Page 285 Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) SETUP RNGE PASS MORE ACAL COMM VARS DIAG ALRM ENTER SETUP PASS: 818 ALM1 COM1 COM2 ALM2 PREV NEXT JUMP EDIT PRINT DAS_HOLD_OFF <SET SET> EDIT CONC PRECISION DYN_ZERO OFF...
  • Page 286 Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) SETUP RNGE PASS MORE ACAL COMM VARS DIAG ALRM ENTER SETUP PASS: 818 COM1 Go To Fig A-6 PREV NEXT JUMP EDIT PRINT INET DAS_HOLD_OFF <SET SET> EDIT COMM - MENU TREE...
  • Page 287 Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) SETUP ENTER SETUP PASS: 818 RNGE PASS MORE ACAL COMM VARS DIAG ALRM HESSEN COM1 COM2 Fig A-5 Fig A-6 Fig A-5 <SET SET> EDIT <SET SET> EDIT VARIATION...
  • Page 288 Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) SETUP RNGE PASS MORE DIAG COMM VARS VARS ENTER SETUP PAS S: 818 PREV NEXT SIGNAL ANALOG ANALOG I/O ELECTRICAL D ARK PRESSURE FLOW TEST OUTPUT CONFIGURATION TEST CALIBRATION...
  • Page 289 Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) APPENDIX A-2: 300 Series Setup Variables For Serial I/O, Revision L.8 Setup Variable Numeric Default Value Range Description Units Value Low Access Level Setup Variables (818 password) DAS_HOLD_OFF Minutes 0.5–20...
  • Page 290 Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) Setup Variable Numeric Default Value Range Description Units Value CO_DWELL Seconds 0.1–30 Dwell time before taking measure or reference sample. CO_SAMPLE Samples 1–30 Number of samples to take in measure or reference mode.
  • Page 291 Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) Setup Variable Numeric Default Value Range Description Units Value O2_FILT_DELTA 0.1–100 Absolute change in O concentration to shorten filter. O2_FILT_PCT 0.1–100 Relative change in O concentration to shorten filter.
  • Page 292 Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) Setup Variable Numeric Default Value Range Description Units Value CO_CONST2 — 0.2110 0–10 CO calculation constant. 20,22,23 0.356 0.367 9,12 1.458 1.4625 1.448 0.192 0.187 0.1196 ET_MEAS_GAIN — 0.0001–9.9999 Electrical test gain factor for measure reading.
  • Page 293 Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) Setup Variable Numeric Default Value Range Description Units Value 3, 5, 8 ZERO_DWELL Seconds, 1–60, Dwell time after closing or opening zero scrubber valve. Minutes 1–30 3, 5, 8...
  • Page 294 Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) Setup Variable Numeric Default Value Range Description Units Value CO2_SLOPE — 0.5–5 slope. CO2_OFFSET -10–10, offset. -100–100 O2_TARG_SPAN_CONC 20.95 0.1–100 Target O concentration during span calibration. O2_SLOPE — 0.5–2 slope.
  • Page 295 Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) Setup Variable Numeric Default Value Range Description Units Value BAUD_RATE — 115200 300, RS-232 COM1 baud rate. 1200, 2400, 4800, 9600, 19200, 38400, 57600, 115200 MODEM_INIT — “AT Y0 &D0...
  • Page 296 Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) Setup Variable Numeric Default Value Range Description Units Value TEST_CHAN_ID — NONE NONE, Diagnostic analog output ID. MEASURE, REFERENC VACUUM PRESSURE, SAMPLE PRESSURE, SAMPLE FLOW, SAMPLE TEMP, BENCH TEMP,...
  • Page 297 Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) Setup Variable Numeric Default Value Range Description Units Value SAMP_FLOW_SET cc/m 800, 0–5000 Sample flow warning limits. Set point is not used. 2000 5,19 1800 Warnings: 640–960, 1400–2200 5,19 1500–2500...
  • Page 298 Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) Setup Variable Numeric Default Value Range Description Units Value BENCH_DERIV — 0–100 100V optical bench temperature PID derivative coefficient. 19,23 BENCH_PROP2 1/ºC 0–100 200V optical bench temperature PID proportional coefficient.
  • Page 299 Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) Setup Variable Numeric Default Value Range Description Units Value SERIAL_NUMBER — Any character Unique serial number for “00000000 ” in the allowed instrument. character set. Up to 100 characters long.
  • Page 300 Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) Setup Variable Numeric Default Value Range Description Units Value REF_SDEV_LIMIT 0.1–500 Reference detector standard deviation must be below this limit to switch out of startup mode. REF_SOURCE_LIMIT 3000 (not 1–5000...
  • Page 301 Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) Setup Variable Numeric Default Value Range Description Units Value Enclose value in double quotes (") when setting from the RS-232 interface Multi-range modes Hessen protocol T300H, 300EH T360, 360E...
  • Page 302 Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) APPENDIX A-3: 300 Series Warnings and Test Measurements, Revision L.8 Name Message Text Description Warnings WSYSRES SYSTEM RESET Instrument was power-cycled or the CPU was reset. WDATAINIT DATA INITIALIZED Data storage was erased.
  • Page 303 Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) Name Message Text Description Rear board was not detected during WREARBOARD REAR BOARD NOT DET power up. WRELAYBOARD RELAY BOARD WARN Firmware is unable to communicate with the relay board.
  • Page 304 Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) Name Message Text Description CO slope for current range, computed COSLOPE SLOPE=1.000 during zero/span calibration. CO SLOPE=1.000 COSLOPE1 SLOPE1=1.000 CO slope for range #1 in dual range mode, computed during zero/span CO SLOPE1=1.000...
  • Page 305 Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) Name Message Text Description CLOCKTIME TIME=09:52:20 Current instrument time of day clock. The name is used to request a message via the RS-232 interface, as in “T BOXTEMP” Engineering software...
  • Page 306 Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) APPENDIX A-4: 300 Series Signal I/O Definitions, Revision L.8 M300E I/O Signal List for Latest Revision Signal Name Bit or Channel Description Number Internal inputs, U7, J108, pins 9–16 = bits 0–7, default I/O address 322 hex SYNC_OK 1 = sync.
  • Page 307 Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) 10 + 13 ST_ZERO_CAL 1 = in zero calibration 0 = not in zero ST_HIGH_RANGE2 1 = high auto-range in use (mirrors ST_HIGH_RANGE status output) 0 = low auto-range A status outputs, U24, J1017, pins 1–8 = bits 0–7, default I/O address 323 hex...
  • Page 308 Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) BENCH_HTR 0 = optical bench heater on 1 = off O2_CELL_HEATER 0 = O sensor cell heater on 1 = off BOX2_HEATER 0 = internal box temperature #2/oven heater on...
  • Page 309 Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) Rear board DAC MUX analog inputs DAC_CHAN_1 DAC channel 0 loopback DAC_CHAN_2 DAC channel 1 loopback DAC_CHAN_3 DAC channel 2 loopback DAC_CHAN_4 DAC channel 3 loopback Rear board analog outputs...
  • Page 310 Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) APPENDIX A-5: 300 Series DAS Triggering Events, Revision L.8 Name Description ATIMER Automatic timer expired EXITZR Exit zero calibration mode EXITSP Exit span calibration mode EXITMP Exit multi-point calibration mode...
  • Page 311 Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) APPENDIX A-6: DAS Parameters, Revision L.8 Name Description Units DETMES Detector measure reading DETREF Detector reference reading RATIO M/R ratio. none SLOPE1 Slope for range #1 none SLOPE2 Slope for range #2...
  • Page 312 Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) Name Description Units C BOXTMP Internal box temperature C BX2TMP Internal box temperature #2/oven OVNTMP BX2DTY Internal box temperature #2/oven control duty cycle Fraction OVNDTY (0.0 = off, 1.0 = on full)
  • Page 313 Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) Name Description Units T300H, 300EH T300U, 300EU M320E GFC7000E M306E Except T360U, 360EU (APR version) The units, including the concentration units, are always fixed, regardless of the current instrument units...
  • Page 314 Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) APPENDIX A-7: Terminal Command Designators COMMAND ADDITIONAL COMMAND SYNTAX DESCRIPTION ? [ID] Display help screen and commands list LOGON [ID] password Establish connection to instrument LOGOFF [ID] Terminate connection to instrument...
  • Page 315 Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) Appendix A-8: Terminal Key Assignments TERMINAL KEY ASSIGNMENTS Abort line CR (ENTER) Execute command Ctrl-C Switch to computer mode COMPUTER MODE KEY ASSIGNMENTS LF (line feed) Execute command Ctrl-T...
  • Page 316 Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) MODBUS Description Units Register Address (dec., 0-based) C Diagnostic temperature input (TEMP_INPUT_5) Ground reference (REF_GND) 4096 mV reference (REF_4096_MV) Purge pressure PSIG Sample flow cc/m Vacuum pressure "Hg C...
  • Page 317 Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) MODBUS Description Units Register Address (dec., 0-based) concentration during zero/span calibration, just before computing new slope and offset slope — offset MODBUS Floating Point Holding Registers (32-bit IEEE 754 format; read/write in high-word, low-word order; read/write) Maps to CO_SPAN1 variable;...
  • Page 318 Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) MODBUS Description Units Register Address (dec., 0-based) concentration limit 2 exceeded In CO calibration mode concentration limit 1 exceeded concentration limit 2 exceeded MODBUS Coil Registers (single-bit; read/write) Maps to relay output signal 36 (MB_RELAY_36 in signal I/O list)
  • Page 319 APPENDIX B - Spare Parts Use of replacement parts other than those supplied by Teledyne Advanced Note Pollution Instrumentation (TAPI) may result in non-compliance with European standard EN 61010-1. Due to the dynamic nature of part numbers, please refer to the TAPI Website at Note http://www.teledyne-api.com...
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  • Page 321 T360 Spare Parts List 053900000 1/4/2011 10:02 PARTNUMBER DESCRIPTION 000941000 CD, ORIFICE, .013 BLUE/GREEN 001760400 ASSY, FLOW CTL, 800CC, 1/4" CONN-B 001761300 ASSY, FLOW CTRL, .010, 1/8", SS 003290500 ASSY, THERMISTOR, BENCH 003291500 ASSY, THERMISTOR, BENCH/WHEEL 006110200 ASSY, MOTOR WHEEL HEATER 006900000 RETAINER PAD CHARCOAL, SMALL, 1-3/4"...
  • Page 322 T360 Spare Parts List PARTNUMBER DESCRIPTION 066970000 INTRF. LCD TOUCH SCRN, F/P 067240000 CPU, PC-104, VSX-6154E, ICOP * 067300100 PCA, AUX-I/O BOARD, ETHERNET 067390000 CBL, CPU ETHERNET TO AUX I/O PCA 067410000 CPU USB TO FRONT PANEL, T-SERIES 068010000 ASSY, PS37 W/#2 PIN REMOVED...
  • Page 323 044110000 11/19/2010 18:13 PARTNUMBER DESCRIPTION 003290500 ASSY, THERMISTOR, BENCH 009550500 ASSY, SOURCE 037250100 ASSY, BAND HEATER W/TC 040010000 ASSY, FAN REAR PANEL 040030100 PCA, PRESS SENSORS (1X), w/FM4 042410200 ASSY, PUMP, INT, SOX/O3/IR * 042580000 PCA, KEYBOARD, W/V-DETECT 042680000 ASSY, VALVE (SS) 042690000 ASSY, VALVE , 2-WAY, 12V 052560000...
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  • Page 325 2. Have you performed a leak check and flow check? ______________________________________________________ 3. What is the sample flow & sample pressure with the sample in-let on rear of machine capped? SAMPLE FLOW _________________________ CC SAMPLE PRESSURE ______________________ IN-HG-A TELEDYNE API CUSTOMER SERVICE Email: api-customerservice@teledyne.com PHONE: (858) 657-9800...
  • Page 326 .5 mS 5. If possible, please include a portion of a strip chart pertaining to the problem. Circle pertinent data. Thank you for providing this information. Your assistance enables Teledyne API to respond faster to the problem that you are encountering.
  • Page 327 APPENDIX D – Wire List and Electronic Schematics 07272B DCN6552...
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  • Page 329 Interconnect List, T300/M T360/M (Reference 0691201B DCN5947) FROM Cable PN Signal Assembly Pin Assembly 03995 CBL, MOTOR TO RELAY PCA GFC Drive - A Relay PCA 041350000 GFC Motor 052380200 GFC Drive - B Relay PCA 041350000 GFC Motor 052380200...
  • Page 330 Interconnect List, T300/M T360/M (Reference 0691201B DCN5947) FROM Cable PN Signal Assembly Pin Assembly 06738 CBL, CPU COM to AUX I/O (MULTIDROP OPTION) CPU PCA 067240000 COM1 Xmitter bd w/Multidrop 069500000 CPU PCA 067240000 COM1 Xmitter bd w/Multidrop 069500000 CPU PCA...
  • Page 331 Interconnect List, T300/M T360/M (Reference 0691201B DCN5947) FROM Cable PN Signal Assembly Pin Assembly 06816 CBL ASSY, DC POWER 068010000 Relay PCA 041350000 068010000 Relay PCA 041350000 DGND 068010000 Relay PCA 041350000 AGND 068010000 Relay PCA 041350000 068010000 Relay PCA...
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  • Page 334 +5V RETURN IS A SEPARATE GROUND C11 100pf DGND PREAMP RETURN, IT MUST BE RUN DIRECTLY BACK TO JP2-1. (30 MIL TRACE WIDTH) +15V_A +5V RETURN VBIAS V= 50-55 VOLTS R18 10K VCC TP Power, Minifit, 10 Pin VBIAS 499K See Page 3 for Bias supply 0.1/100V, Film +15V...
  • Page 335 -15V_A C22 1.0, Poly DG444 1.0, Poly +15V_A TP11 PREAM P OUT TP16 R401M R9 100k R11 100K LF444 619K U10A DG444 PREAMP_ENAB' 1000PF/50V, 0805 +15V_A 100K 100K COM EAS TO A/D LF444 LF444 0.22, Poly 0.22, Poly LF444 -15V_A MEAS_1 -15V_A DG444...
  • Page 336 V= 65 +/- 1 VOLTS BIAS SUPPLY +15V_B 0.01, 100V, CERAMIC LM78L12ACM(8) 0.01, 100V, CERAMIC VBIAS 1N4148 1N4148 1N4148 1N4148 100/100V, ELECTROLYTIC 10/35V, tantalum 0.1, Ceram 0.01, 100V, CERAMIC R3 39.2k +15V_B 0.1, Ceram +15V_A 0.01, 100V, CERAMIC LF351 F= 19-27 Khz 0.1, Ceram 0.1, Ceram 0.1, Ceram...
  • Page 337 ISO-GND 2.2uF ISO_+15V ISO_+15V +VOUT ISOV+ ISO-GND SOUT -VOUT 0.47 ISO-GND ISO_GND DCP010515 Teledyne API 9480 Carroll Park Drive, San Diego, CA 92121 0.47 ISO_-15V ISOV- Title ISO_-15V SCH, 0-20MA OUTPUT, E SERIES Size Number Revision DCN: 6415 03632 PRINTED DOCUMENTS ARE UNCONTROLLED...
  • Page 338 D-12 07272B DCN6552...
  • Page 339 150K 1.0uF 150K 1.0uF OPB804 MC74HC132A MC74HC132A 151K 1.0uF 150K OPB804 MC74HC132A MC74HC132A Schematics for PWB 04087 The information herein is the APPROVALS property of API and is and PCA 04088 submitted in strictest con- DATE DRAWN OPTO-INTERRUPTER fidence for reference only. 4/30/01 Unauthorized use by anyone for any other purposes is...
  • Page 340 ENBL CASE...
  • Page 341 Not Used Title SCH, E-Series Analog Output Isolator, PCA 04467 Size Number Revision 04468 Date: 6/28/2004 Sheet of File: N:\PCBMGR\..\04468B.sch Drawn By: 07272B DCN6552 D-15...
  • Page 342 ',*287 '>@ 6+'1 6+'1 '>@ '>@ ',*,2 ',*,2 ',*,2 ',*,2 E3VFK ',*287 6+'1 6+'1 '>@ '>@ '>@ ',*,2 ',*,2 ',*,2 ',*,2 E3VFK ',*,1 '>@ '>@ '>@ ',*,2 ',*,2 ',*,2 ',*,2 E3VFK 6(1625,1 '>@ 7(0308; 7(0308; '>@ '>@ '$&08; '$&08; '$&9 '$&9 7(03 7(03...
  • Page 343 -$ +& 3& < ',*,2 2& < &/. ',*,2 & < < ',*,2 - +& < ',*,2 ,& < ',*,2 < 7(03 51 .[ 8% < '$&9 +& 8& (1$% < :5'$& +& < 9)352* < &+*$,1 +& < 9)5($' +& ;&...
  • Page 344 - '% )(0$/( 56*1' 5; IRU &RP 576 7; IRU &RP &76 79 $55$< 60'$/&& /(' *51 VPW  /(' 5(' 5 9 .  .  N  - '&( VLGH RI VZLWFK LV VLGH WRZDUGV SLQ  1& 576 1&...
  • Page 345 8% ,62/$7(' 0$ 237,21$/ %2$5'6 '$&9 '$&9 73 9&& 7& +& '$&  %,7 9 & '287  X) FHUDPLF  X) FHUDPLF 8& &6'$&$ &6 $1$/2* 92/7$*( &855(17 2873876 '8$/ '$& $ 9&& - &/. &/. 9 9 23$8$ )( %($' &/.
  • Page 346 &+ &+ ,& &+ &+ 23$8$ &+ &+ &+ &+ &+ &+ &+ &+ 9 9 9 9 & &  X) FHUDPLF $1$/2* ,13876 &  X) 9 7$17$/80 95() $*1'  X) FHUDPLF - - 56 0,&52),7 0,&52),7 $'&95() .
  • Page 347 9 9$1$ %<3$66 &$36 0867 %( :,7+,1 212)) 1&  2) 7+(  & 5(*8/$725  X) 9 7$17$/80 /3,0 ,1387287387 3,16 &  X) '>@ 7+(50,67(5 9&& 9 ,QVWDOO ;7 WKURXJK KROH 9$1$ 25 ;7 60'  0$;&:1 EXW QRW ERWK 7(0308;...
  • Page 348 &21752/ ,13876 9&& [ .[ ',*,2 36 - < < < < < (;7(51$/ < &21752/ / )( %($' < < +& '>@ 7(50%/2&.  S) (;7B9B287  S) & &  S) 9  S) 9 36  S) 9  S) 9 / )( %($' 3ODFH WKHVH WHUPLQDWLRQ UHVLVWRUV DW WKH HQG RI HDFK GDWD...
  • Page 349 9&& ',*,7$/ 2873876 51 [ & 36 & 73  S) & & 6+'1 6+'1  S) +& ',*,2 &/. +& / )( %($' - $ 67$786 2873876 36 '>@ / )( %($' & & & & 7(50%/2&.  S) & & )( %($'...
  • Page 350 9&& ',*,7$/ 2873876 [ 36 6+'1 6+'1  S) +& ',*,2 8& &/.  S) +& / )( %($' - 36 '>@ &21752/ 2873876 / )( %($' &2B(;7B5(7 & & 7(50%/2&. / )( %($' 9&& (;7(51$/ &211(&725  S) 62/'(5 6,'( [  S)  S)
  • Page 351 CHASSIS CHASSIS CHASSIS CHASSIS CHASSIS CHASSIS CHASSIS CHASSIS CHASSIS 3.3V FB16 FBMH3216HM501NT FBMH3216HM501NT FB17 0039300100 0039300100 FBMH3216HM501NT FBMH3216HM501NT DithB aHSync aVsync Mode 5V-GND 5V-GND Bklght+ Bklght- i BackLightDrive FBMH3216HM501NT Vcom Mode 22uF/6.3V aData Enable 3.3V JMK316BJ226KL 0.0022 aVsync Internal Dithering CA_112 aHSync 0 = Enable...
  • Page 352 AVdd: +10.4V 309K 0.001 487K CD214A-B140LF AVdd 3.3V Bklght+ 22uH 3.9uH 22uF/6.3V MBRM120LT1G 4.7uF/16V 4.7uF/16V GMK107BJ105KA JMK316BJ226KL 806K TMK325BJ226MM Vgl: -7V 24pf 22uf/25V GMK107BJ105KA SHDN Bklght- BAT54S 9.76 5V-GND DRVN 100K 0.33 CAT4139TD-GT3 DRVP BAT54S FDV305N 464K 0.33 0.33 TPS65150PWP PGND 806K 3.3V...
  • Page 353 USB-B-MINI USB3.3V 3.3V-REG 3.3V SHTDN CHASSIS 470pf 5V-GND FB13 5V-GND 100K USB3.3V 0.01uF 5V-GND 100K To new TScreen 100K 70553-004 24MHZ USB3.3V 5V-GND 5V-GND CHASSIS 5V-GND USB3.3V USB-A_R/A 0.1uF 5V-GND To old TScreen 100K 100K 70553-004 5V-GND TSHARC-12C 0.5A/6V 5V-GND 0.1uF 49.9 BUS +5...
  • Page 354 3.3V TOUCH SCREEN INTERFACE CIRCUITRY ( TBD) FB15 FBMH3216HM501NT Y0_P1 Y0_N1 Y0_P Y1_P1 Y0_N Y1_P Y1_N1 Y1_N Y2_N1 Y2_N Y2_P Y2_P1 CHASSIS CLKOUT_N1 bDCLK CLKOUT CLKOUT_N CLKOUT_P1 CLKINM CLKOUT_P CLKINP HEADER-7X2 SHTDN 3.3V G3168-05000202-00 FB18 LVDS/VCC BACKL 3.3V PLLVCC aData Enable FBMH3216HM501NT NOTE: LVDSGND...
  • Page 355 To LCD Display From ICOP CPU CHASSIS-0 CHASSIS +3.3V VAD6 Y0_N VAD7 Y0_P VAD8 Y1_N VAD9 Y1_P Y2_P Header 22X2 VAD10 Y2_N VAD11 Y2_P Y2_N VAD0 VAD1 VBD10 CLKIN Y1_P VAD2 VAD3 VBD11 CLKIN CLKOUT_N VAD0 CLKOUTM CLKOUT_P Y1_N VAD6 VAD7 VAD1 CLKOUTP...
  • Page 356 .01/2KV CHASSIS SP3050 ATX+ ATX- ARX+ LED0- LED0+ ARX- LED1+ LED1- STRAIGHT THROUGH ETHERNET DF11-8DP-2DS(24) CHASSIS CONN_RJ45_LED +5V-ISO +5V-OUT VDD1 VDD2 47uH LME0505 GND1 GND2 4.7uF 100uF Header 8 Header 8 2.2k ISO-GND Title Auxiliary I/O Board (PWR-ETHERNET) Size Number Revision DCN:6092 06731...
  • Page 357 V-BUS V-BUS 0.1uF 4.7uF 0.1uF 0.1uF 2.2k 3.3V 0.1uF 0.1uF ONLINE 4.75k TXD-A TXD-B RTS-A RTS-B DTR-A DTR-B SUSPEND RXD-A RXD-B SUSPEND CTS-A CTS-B DSR-A DSR-B DCD-A DCD-B V-BUS RI-A RI-B VBUS VREG-I VBUS STAT SHTDN DF11-10DP-2DS(24) CP2102 SP3243EU CHASSIS 0.1uF NUP2202W1 MT-HOLE...
  • Page 358 +5V-ISO 4.99 +5V-ADC AGND 4.7uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF AN-CH0 ISO-GND AN-CH1 AN-CH2 SHTDN AN-CH3 AN-CH4 AN-CH5 AN-CH6 AN-CH7 ISO-GND ANALOG INPUT REF-AJ 0.1uF 0.1uF 4.7uF 0.01uF AGND DGND SMS12 SMS12 MAX1270BCAI+ AGND AGND ISO-GND .01/2KV ISO-GND AGND 49.9 +5V-ISO...

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