Teledyne T102 Operation Manual
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Teledyne T102 Operation Manual

Total reduced sulfur analyzer with thermal converter
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MANUAL ADDENDUM
MODEL T102
TOTAL REDUCED SULFUR ANALYZER
with
MODEL 501 TRS
THERMAL CONVERTER
(to be used in conjunction with T101 Operation Manual, PN 07266)
© TELEDYNE API (TAPI)
9970 Carroll Canyon Road
SAN DIEGO, CA 92131-1106
USA
Toll-free Phone: 800-324-5190
Phone: +1 858-657-9800
Fax: +1 858-657-9816
Email: api-sales@teledyne.com
Website: http://www.teledyne-api.com/
Copyright 2011-2012
07267B DCN6485
Teledyne API (TAPI)
11 June 2012

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  • Page 1 TOTAL REDUCED SULFUR ANALYZER with MODEL 501 TRS THERMAL CONVERTER (to be used in conjunction with T101 Operation Manual, PN 07266) © TELEDYNE API (TAPI) 9970 Carroll Canyon Road SAN DIEGO, CA 92131-1106 Toll-free Phone: 800-324-5190 Phone: +1 858-657-9800 Fax: +1 858-657-9816 Email: api-sales@teledyne.com...
  • Page 3 NOTICE OF COPYRIGHT © 2011-2012 Teledyne API (TAPI). All rights reserved. TRADEMARKS All trademarks, registered trademarks, brand names or product names appearing in this document are the property of their respective owners and are used herein for identification purposes only.
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  • Page 5 For Technical Assistance regarding the use and maintenance of this instrument or any other Teledyne API product, contact Teledyne API’s Technical Support Department: Telephone: 800-324-5190 Email: sda_techsupport@teledyne.com or access any of the service options on our website at http://www.teledyne-api.com/ 07267B DCN6485...
  • Page 6 CONSIGNES DE SÉCURITÉ Des consignes de sécurité importantes sont fournies tout au long du présent manuel dans le but d’éviter des blessures corporelles ou d’endommager les instruments. Veuillez lire attentivement ces consignes. Chaque consigne de sécurité est représentée par un pictogramme d’alerte de sécurité;...
  • Page 7 Product Return All units or components returned to Teledyne API should be properly packed for handling and returned freight prepaid to the nearest designated Service Center. After the repair, the equipment will be returned, freight prepaid.
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  • Page 9 ABOUT THIS MANUAL This T102 Addendum, PN 07267, is comprised of multiple documents as follows. Part Name/Description 07267 T102 Addendum 05515 T102 Menu Trees (inserted as Appendix A in this addendum) 07349 1/7/11 Spare Parts List (located in Appendix B of this addendum)
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  • Page 11: Table Of Contents

    6.2. SETUP – DIAG: Using the Diagnostics Functions ................38 6.2.1. T102 Analog I/O Configuration ................... 38 6.2.2. T102 Test Channel Output ....................39 6.3. SETUP – COMM: Setting Up the T102’s Communication Ports ............39 6.3.1. T102 ID Code ........................39 6.3.2. T102 Ethernet Host Name ....................39 6.4.
  • Page 12 TABLE OF CONTENTS Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual 9.1.1.3. Changing the SO Scrubber Material ................54 10. THEORY OF OPERATION ......................55 10.1. Measurement Principle ......................55 10.1.1. TRS Conversion ......................55 10.1.2. SO Ultraviolet Fluorescence ..................... 56 10.2.
  • Page 13 Figure 4-5. Pneumatic Connections for Informal Calibration Checks of Units with IZS Valve Option29 Figure 4-6. M501-TRS Temperature Controller Startup ............31 Figure 5-1. Internal Pneumatic Diagram of the T102 With Z/S Option Installed ......34 Figure 5-2. Internal Pneumatic Diagram of the T102 with IZS Options Installed ......35 Figure 6-1.
  • Page 14 TABLE OF CONTENTS Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual This page intentionally left blank. 07267B DCN6485...

  • Page 15: Introduction

    This addendum is based on the Model T101 Operators Manual (PN 07266). In most ways the T102 is identical to the T101 in design and operation; therefore most of the basic set up information, operating instructions as well as calibration, maintenance, troubleshooting and repair methods are found in that manual.

  • Page 16: Reference Numbering Convention

    Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual INTRODUCTION 1.1. Reference Numbering Convention Unless otherwise specified, chapter, section, figure and table reference numbers referred to within this text are relative to this document. EXAMPLE: “Figure 2-1” refers to the figure, within this document, labeled as 2-1.

  • Page 17: Specifications And Approvals

    As there are no significant differences between the performance specifications for the T102 and the T101 please refer to in the Specification section of the T101 Manual - PN 07266. However, the AC power specifications for the T102 are as follows: T102 AC Power: 100V –...

  • Page 18: Ce Mark Compliance

    Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual SPECIFICATIONS AND APPROVALS Range: Any range from 50 parts per billion (ppb) to 10 parts per million • (ppm). • Ambient temperature range of 5 C to 40 Line voltage range of 105-125 VAC or 220-240 VAC, at 50 or 60 Hz.

  • Page 19: Getting Started

    3. GETTING STARTED 3.1. Unpacking the T102 Unpack the T102 as per the directions in section titled Unpacking and Initial Setup in the T101 Manual - PN 07266. There are no shipping screws to be removed in the T102. 3.2. Unpacking the M501-TRS There are no shipping screws to be removed in the M501-TRS.
  • Page 20 Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual GETTING STARTED AREA MINIMUM REQUIRED CLEARANCE Behind the instrument 10 cm / 4 inches Sides of the instrument 2.5 cm / 1 inch Above and below the instrument. 2.5 cm / 1 inch...

  • Page 21: Internal Layouts

    Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual GETTING STARTED 3.3. Internal Layouts Figure 3-1 supersedes the T101 internal chassis layout in the T101 Manual - PN 07266. Figure 3-1. T102 Internal Layout 07267B DCN6485...

  • Page 22: T102 And M501-Trs Internal Pneumatic Flow

    Figure 3-2. M501-TRS Internal Layout 3.4. T102 and M501-TRS Internal Pneumatic Flow Figure 3-3 shows the internal pneumatic flow of the T102 in its Standard configuration. For information on instruments with the various zero/span valve options refer to Section 5.2, Figure 5-1 and Figure 5-2.

  • Page 23: Figure 3-3. Internal Pneumatic Diagram Of The T102 Standard Configuration

    Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual GETTING STARTED FROM CONVERTER INSTRUMENT CHASSIS CONVERTER KICKER EXHAUST TO PUMP EXHAUST GAS Gas Flow in SO phase of multigas mode or OUTLET TRS / SO MODE VALVE when in SO...

  • Page 24: Rear Panel Layout For The T102 & M501-Trs

    Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual GETTING STARTED 3.5. Rear Panel Layout for the T102 & M501-TRS Figure 3-4 and Figure 3-5 supersede Rear Panel Layout in the T101 Manual - PN 07266. Figure 3-4. T102 Rear Panel (with Zero Air Scrubber attached) Figure 3-5.

  • Page 25: Initial Setup

    GETTING STARTED 3.6. Initial Setup 3.6.1. Electrical Connections The electrical connections for the T102 are the same as those described in the Electrical Connections Section of the T101 Manual - PN 07266 except for the test channel analog output. 3.6.1.1. T102 Analog Output Connections This section supersedes the Analog Output Connections section in the T101 Manual - PN 07266.

  • Page 26: M501-Trs Alarm Output Connections

    Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual GETTING STARTED 3.6.1.2. M501-TRS Alarm Output Connections The rear panel of the M501-TRS includes a terminal strip by which connections can be made to the converter’s internal temperature alarm. For information on adjusting this alarm see Section 7.5).

  • Page 27: Pneumatic Connections

    Figure 4-1 and Figure 4-2 show the most common configurations for gas supply and exhaust lines to the Model T102 Analyzer. Figure 4-3, Figure 4-4, and Figure 4-5 show the connections for units with valve options installed.

  • Page 28: Figure 4-1. Pneumatic Connections-Basic Configuration-Using Gas Dilution Calibrator

    Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual Pneumatic Connections Figure 4-1. Pneumatic Connections–Basic Configuration–Using Gas Dilution Calibrator MODEL 701 Zero Air Generator Source of SAMPLE Gas Removed during Calibration Needle valve to control flow Calibrated Sample Span GAS...
  • Page 29 Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual Pneumatic Connections 1. Attach the 1/4" exhaust line to the exhaust port. CAUTION The exhaust from the instrument must be vented outside the immediate area or shelter surrounding the instrument and conform to all safety requirements using a maximum of 10 meters of 1/4”...

  • Page 30: Connections With Internal Valve Options Installed

    Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual Pneumatic Connections Table 4-2. NIST-SRM's Available for Traceability of H2S & SO2 Calibration Gases NOMINAL NIST-SRM TYPE CONCENTRATION 2730 Hydrogen sulfide in N 5000 ppb 2731 Hydrogen sulfide in N...

  • Page 31: Figure 4-4. Pneumatic Connections For Formal Calibration Of Units W/ Izs Valve Option

    Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual Pneumatic Connections Figure 4-4. Pneumatic Connections for Formal Calibration of Units w/ IZS Valve Option Source of SAMPLE Gas VENT if input is pressurized Sample MODEL Exhaust T102 Span Ambient...

  • Page 32: Initial Operation

    T101 Manual - PN 07266. Possible Warning Messages at Start-Up Warning messages for the T102 is the same as the list of warning messages included in Appendix A: Mode 101E Warnings and Test Measurements in the T101 Manual - PN 07266 with the exception that there is no CONV TEMP WARNING (converter Temperature Warning).

  • Page 33: Startup / Warm Up Of The M501-Trs

    Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual Pneumatic Connections 4.2.3. Startup / Warm Up of the M501-TRS After electrical and pneumatic connections are made, turn on the instrument and pump power. The exhaust fan should start. The M501-TRS’ temperature controller is preprogrammed at the factory so no special setup operation is required.

  • Page 34: Initial Calibration

    Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual Pneumatic Connections 4.3. Initial Calibration Initial calibration of the T102 should be performed with: • Zero air supplied by a zero air generator such as the TAPI Model 701; Calibrated H S span gas of the appropriate concentration: •...

  • Page 35: Optional Hardware And Software

    This section includes descriptions of the hardware and software options available for the Model T102 analyzer and M501-TRS converter that are different from or not included in the Options section of the T101 Manual - PN 07266. For all other available options see that manual.

  • Page 36: Figure 5-1. Internal Pneumatic Diagram Of The T102 With Z/S Option Installed

    FLOW / PRESSURE SPAN GAS INLET SENSOR PCA Figure 5-1. Internal Pneumatic Diagram of the T102 With Z/S Option Installed The following table describes the state of each valve during the analyzer’s various operational modes. Table 5-1. Zero/Span Valve Operating States...

  • Page 37: Figure 5-2. Internal Pneumatic Diagram Of The T102 With Izs Options Installed

    ORIFICE ZERO AIR ZERO AIR INLET SCRUBBER Figure 5-2. Internal Pneumatic Diagram of the T102 with IZS Options Installed The following table describes the state of each valve during the analyzer’s various operational modes. Table 5-2. IZS Valve Operating States...
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  • Page 39: T102 Operating Instructions

    S” & “hydrogen sulfide” unless otherwise stated in this addendum. 6.1.1. T102 Analog Output Signals The information contained in the available Analog Output Signals section in the T101 Manual - PN 07266 is correct except that the test channel output is located on analog output A3 rather than A4 .

  • Page 40: Setting The T102 Gas Measurement Mode

    Output A4 is not available on the Model T102 Analyzer. 6.1.2. Setting the T102 Gas Measurement Mode Setting the gas measurement mode on the T102 is identical to the method described in the Setting the Gas Measurement section in the T101 Manual - PN 07266 except that the available measurement modes are as described in the following table: Table 6-1.

  • Page 41: T102 Test Channel Output

    To edit the instrument’s ID code, see Analyzer ID Section of the T101 Manual - PN 07266. 6.3.2. T102 Ethernet Host Name The default name for all TAPI Model T102 analyzers is T102. To change the Ethernet Host Name see Changing the Analyzer’s HOSTNAME section in the T101 Manual - PN 07266.

  • Page 42: Remote Operation Of The Analyzer

    T102 OPERATING INSTRUCTIONS Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual 6.4. Remote Operation of the Analyzer 6.4.1. Control Inputs The following table and figures supersede the Control Input Pin Assignment table and the figures for Control Inputs with Local 5 V Power Supply and Control Input with External 5 V Power Supply in the Control Inputs section in the T101 Manual - PN 07266 respectively.

  • Page 43: Using The T102 With A Hessen Protocol Network

    Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual T102 OPERATING INSTRUCTIONS CONTROL IN 5 VDC Power Supply Figure 6-3. Control Inputs with External 5 V Power Supply 6.4.2. Using the T102 with a Hessen Protocol Network 6.4.2.1. T102 Hessen Protocol Gas ID List.

  • Page 44: Setting Hessen Protocol Status Flags

    T102 OPERATING INSTRUCTIONS Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual 6.4.2.2. Setting Hessen Protocol Status Flags The following table supersedes the Setting Hessen Protocol Status Flags Table in the T101 Manual - PN 07266 / Table 6-6. Default Hessen Status Bit Assignments...

  • Page 45: M501-Trs Operating Instructions

    7. M501-TRS OPERATING INSTRUCTIONS CAUTION! DO NOT OPERATE WITHOUT THE COVER INSTALLED ON THE M501TS CONVERTER. OVEN TEMPERATURE WILL NOT REGULATE PROPERLY WITHOUT THE COVER IN PLACE. NOTE: Changing the Converter temperature from the value preprogrammed at the factory may have undesirable effects on TRS converter’s efficiency. Do not change the factory-preprogrammed value unless absolutely necessary or unless directed to do so by TAPI Technical Support.

  • Page 46: Table 7-1. M501-Trs Temperature Controls And Definitions

    M501-TRS OPERATING INSTRUCTIONS Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual Table 7-1. M501-TRS Temperature Controls and Definitions NAME FUNCTION Process Value A 4-digit, 7 segment LED display on which the current value of the PV and as well as error codes and programming parameters and data are all displayed.

  • Page 47: To Display The Current Temperature

    Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual M501-TRS OPERATING INSTRUCTIONS 7.2. To Display The Current Temperature If the Process Value is displaying a numerical value, the process value is currently being displayed. If it is not being displayed press the select key for 2 seconds.

  • Page 48: Autotune The Temperature Controller

    M501-TRS OPERATING INSTRUCTIONS Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual 7.4. Autotune the Temperature Controller The M501-TRS controller includes an auto tune feature which allows the controller to find and set optimum values for various process control parameters so that the controller can establish and maintain the converter oven at the temperature set value in the most stable and efficient manner.

  • Page 49: Aborting The Autotune Process

    Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual M501-TRS OPERATING INSTRUCTIONS 7.4.2. Aborting the Autotune Process 1. Press the DATA key once. The display will show (1). 2. Press the 1’s UP key once. The will begin blinking 3.
  • Page 50 M501-TRS OPERATING INSTRUCTIONS Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual This page intentionally left blank. 07267B DCN6485...

  • Page 51: Calibration Procedures

    Calibration Procedures and EPA Protocol Calibration Chapters in the T101 Manual - PN 07266. NOTE It is recommended that the T102 be calibrated in TRS gas measurement mode using S as a span gas. If you are using the T102 for US-EPA controlled monitoring of SO...
  • Page 52 CALIBRATION PROCEDURES Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual This page intentionally left blank. 07267B DCN6485...

  • Page 53: Table 8-1. T102 Preventive Maintenance Schedule

    9. INSTRUMENT MAINTENANCE The following table supersedes the T101 Preventative Maintenance Table in the Maintenance Schedule section in the T101 Manual - PN 07266. Table 8-1. T102 Preventive Maintenance Schedule T101 MANUAL ITEM ACTION FREQUENCY DATE PERFORMED CHECK SECTION Replace scrubber 9.1.1.3 of this...
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  • Page 55: Additional And Updated Maintenance Procedures

    Measure the amount of SO in the sample gas. • If your T102 has the multigas measurement options activated, this can be done by following instructions found in the Setting the Gas Measurement Mode section in the T101 Manual (PN 07266) and selecting MEASURE MODE = SO •...

  • Page 56: Checking The Function Of The So Scrubber

    INSTRUMENT MAINTENANCE Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual 9.1.1.2. Checking the Function of the SO Scrubber To check to see if your SO scrubber is operating properly perform the following test: Set the analyzer for TRS gas measurement mode (see Setting the Gas Measurement Mode section in the T101 Manual - PN 07266).

  • Page 57: Theory Of Operation

    (TRS), in a sample gas drawn through the instrument In most ways the theory of operation of the T102 & M501-TRS system is identical to the T101 theory of operation as described in the Theory of Operation Chapter in the T101 Manual - PN 07266.

  • Page 58: So Ultraviolet Fluorescence

    (hv) of the appropriate ultraviolet wavelength. (In the case of the Model T102, a band pass filter between the source of the UV light and the affected gas limits the wavelength of the light to approximately 214 nm).
  • Page 59 Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual THEORY OF OPERATION The second stage of this reaction occurs after the SO reaches its excited state (SO Because the system will seek the lowest available stable energy state, the SO...

  • Page 60: The Uv Light Path

    PMT and can change over time as these components age. To account for these offsets the T102 includes a shutter, located between the UV Lamp and the source filter, that periodically cuts off the UV light from the sample chamber.

  • Page 61: Pneumatic Operation

    Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual THEORY OF OPERATION 10.3. Pneumatic Operation 10.3.1. Sample gas Flow See Figures 3-4. 4-1 and 4-2 for depictions of the internal pneumatic flow of both the T102 & the M501-TRS.

  • Page 62: Electronic Operation

    This Section replaces the Sensor Module and Sample Chamber section in the T101 Manual - PN 07266. Electronically, the T102 sensor module is a group of components that: create the UV light that initiates the fluorescence reaction between SO and O ;...

  • Page 63: Sample Chamber

    Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual THEORY OF OPERATION 10.4.1.1. Sample Chamber The main electronic components of the sample chamber are the reference detector(see the Reference Detector section in the T101 Manual - PN 07266); the UV Lamp (see the UV source Lamp section in the T101 Manual - PN 07266) and its electronically operated shutter (see Section 10.2.1 of this addendum);...

  • Page 64: M501-Trs Electronics

    THEORY OF OPERATION Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual 10.4.2. M501-TRS Electronics Electronically the M501-TRS is a simple device. The nucleus of the instrument is a programmable, P-I-D temperature controller that manages the temperature of the instrument’s AC powered converter oven based on analog input from the thermocouple...

  • Page 65: Temperature Alarms And Alarm Output

    Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual THEORY OF OPERATION 10.4.2.2. Temperature Alarms and Alarm Output The M501-TRS’ controller has two user settable alarm points: High Alarm and Low Alarm. A single SPST alarm output is triggered should the PV rise above the set level of the high alarm point or fall below the level of the low alarm point.
  • Page 66 THEORY OF OPERATION Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual This page intentionally left blank. 07267B DCN6485...

  • Page 67: Troubleshooting And Repair

    11.1.1. Fault Diagnosis with Warning Messages 11.1.1.1. T102 Warning Messages The warning messages for the T102 are identical to those included in the Fault Diagnosis with Warning Messages section in the T101 Manual (PN 07266) except that there is no CONV TEMP WARNING.

  • Page 68: Fault Diagnosis With Test Functions

    TROUBLESHOOTING and REPAIR Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual Table 11-1. Test Functions - Possible Causes for Out-Of-Range Values ERROR CAUSE NOTES MESSAGE Controller will automatically turn off the Thermocouple burnt out or wiring between converter heater and allow the TRS converter Thermocouple and Temperature Controller is open.

  • Page 69: M501-Trs Troubleshooting

    Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual TROUBLESHOOTING and REPAIR TEST NOMINAL POSSIBLE CAUSE(S) FUNCTION VALUE(S) Incorrect HVPS reading could be caused by; HVPS broken; preamp board circuit HVPS ≈ 400 V to 900 V problems. Incorrect temperature reading could be caused by: malfunctioning heater; relay RCELL TEMP 50ºC ±...

  • Page 70: Other Performance Problems

    TROUBLESHOOTING and REPAIR Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual CAUTION Make sure the M501-TRS is turned off and no AC power is being supplied to the heater before proceeding. • Check the resistance across the heater coil. It should be approximately 16.5 ohms.
  • Page 71 Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual TROUBLESHOOTING and REPAIR Supply a gas with a known concentration of SO to the sample gas inlet of the analyzer. Wait until the analyzer’s output concentration measurement stabilizes. This can be determined by setting the analyzer’s display to show the TRS STB test function (see the Test Functions section in the T101 Manual - PN 07266).

  • Page 72: Additional Repair Procedures

    TROUBLESHOOTING and REPAIR Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual 10. If TRS  SO converter efficiency is below 90% check for one of the following possible causes: Pneumatic leak • Perform a leak check (with the M501-TRS connected) as •...

  • Page 73: Uv Lamp Adjustment And/Or Replacement

    Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual TROUBLESHOOTING and REPAIR 11.5.1. UV Lamp Adjustment and/or Replacement There are three ways in which ambient conditions can affect the UV Lamp output and therefore the accuracy of the TRS concentration measurement: lamp power supply failing, lamp aging, and lamp positioning.

  • Page 74: Replacing The Uv Lamp

    TROUBLESHOOTING and REPAIR Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual 4. Finger tighten the thumbscrew. NOTE: DO NOT over-tighten the thumbscrew. Figure 11-1. Shutter Assembly - Exploded View 11.5.1.2. Replacing the UV Lamp Turn off the analyzer.

  • Page 75: Replacing The Uv Filter/Lens

    Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual TROUBLESHOOTING and REPAIR Perform a lamp calibration procedure (see the Lamp Calibration Section in T101 Manual - PN 07266) and a zero point and span point calibration (see the Calibration Procedures section in the T101 Manual - PN 07266).

  • Page 76: Replacing The Pmt, Hvps Or Tec

    TROUBLESHOOTING and REPAIR Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual 6. Install the UV filter. Handle carefully and never touch the filter’s surface. The UV filter’s wider ( ring ) side should be facing out. Install the UV filter retainer and tighten screws.
  • Page 77 Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual TROUBLESHOOTING and REPAIR Power down the analyzer, disconnect the power cord, remove the cover and disconnect all pneumatic and electrical connections from the sensor assembly. Remove the entire sensor module assembly from the analyzer.
  • Page 78 TROUBLESHOOTING and REPAIR Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual CAUTION The thermo-electric cooler needs to be mounted flat to the heat sink. If there is any significant gap, the TEC might burn out. Make sure to apply heat sink paste before mounting it and tighten the screws evenly and cross-wise.

  • Page 79: T102 Pmt Hardware Calibration (Factory Cal)

    Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual TROUBLESHOOTING and REPAIR 22. Perform a zero point and span calibration (see the Calibration Procedures section in the T101 Manual - PN 07266) 11.5.4. T102 PMT Hardware Calibration ( FACTORY CAL This procedure supersedes the one contained in the Factory Cal (PMT Sensor, Hardware Calibration) section in the T101 Manual - PN 07266.

  • Page 80: Figure 11-4. Pre-Amplifier Board Layout

    TROUBLESHOOTING and REPAIR Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual Figure 11-4. Pre-Amplifier Board Layout Set the HVPS coarse adjustment to its minimum setting (0). Set the HVPS fine adjustment switch to its maximum setting (F). 10. Turn the gain adjustment potentiometer clockwise to its maximum setting.
  • Page 81 Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual TROUBLESHOOTING and REPAIR 14. Scroll to the NORM PMT value. 15. Set the HVPS coarse adjustment switch to the lowest setting that will give you more than 1000 mV NORM PMT signal.

  • Page 82: Replacing The Trs Converter Heating Tube

    TROUBLESHOOTING and REPAIR Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual 11.5.5. Replacing the TRS Converter Heating Tube CAUTION THE CONVERTER TUBE AND HEATER ARE VERY HOT DO NOT TOUCH WHILE THE M501-TRS IS OPERATING NOR UNTIL IT HAS COOLED TO ROOM TEMPERATURE AFTER POWERING OFF THE M501-TRS.

  • Page 83: Replacing The Thermocouple

    Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual TROUBLESHOOTING and REPAIR 11.5.6. Replacing the Thermocouple Continuous operation at high temperatures will eventually degrade the performance of the thermocouple used to sense the temperature of the quartz oven. The following...

  • Page 84: Figure 11-5. Thermocouple

    TROUBLESHOOTING and REPAIR Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual Figure 11-5. Thermocouple 10. In preparation for installing the new thermocouple, look into the end of the Heater Block. You will see that there is an indentation (cavity) in the wide part of the quartz tube.

  • Page 85: Figure 11-7. Thermocouple Installed

    Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual TROUBLESHOOTING and REPAIR Figure 11-7. Thermocouple Installed 15. Reconnect the Teflon fitting that was removed earlier from the end of the quartz tube. Take care not to put any stress on the quartz tube as you tighten Teflon fitting.

  • Page 86: Manually Programming The M501-Trs Temperature Controller

    TROUBLESHOOTING and REPAIR Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual verify that all connections are leak free. If a leak is detected, the leak should be resolved before continuing. 20. Install the inner cover of the Heater Block and secure with the three nuts.

  • Page 87: Temperature Controller Primary Menu Parameters

    Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual TROUBLESHOOTING and REPAIR 11.6.1. Temperature Controller Primary Menu Parameters NOTE Tables 10-3 and 10-4 show the typical primary P-I-D parameter values for operation on 115V/60Hz with a set value of 850°C.

  • Page 88: Table 11-3. Temperature Controller - Primary Parameter Settings

    TROUBLESHOOTING and REPAIR Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual Table 11-3. Temperature Controller – Primary Parameter Settings PARAMETER DISPLAY SET TO COMMENTS NAME Proportional Sets the bandwidth of the proportional control function Band to ± 11% of full scale...

  • Page 89: Technical Assistance

    Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual TROUBLESHOOTING and REPAIR Table 11-4. Temperature Controller – Secondary Parameter Settings PARAMETER DISPLAY SET TO COMMENTS NAME Sets the controller to reverse action (hotter temperatures = less heating; lower temperatures = more heating) and turns off the heater should the thermocouple input fail.
  • Page 90 TROUBLESHOOTING and REPAIR Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual 07267B DCN6485...
  • Page 91 Teledyne API Models T102, 102E Software Documentation, C5 (05515B DCN5975) APPENDIX A - Version Specific Software Documentation APPENDIX A-1: Model 102E Software Menu Trees, Version C.5 NOTE The menu tree structure for the M102E is identical to that of the M101E, with minor...
  • Page 92 Teledyne API Models T102, 102E Software Documentation, C5 (05515B DCN5975) 07267B DCN6485...
  • Page 93 Teledyne API Models T102, 102E Software Documentation, C5 (05515B DCN5975) APPENDIX A-1: M102E Software Menu Trees, Revision A.2 SAMPLE TEST SETUP ENTER SETUP PASS: 818 Only appear if reporting range HIGH <TST TST> is set for Primary Setup Menu) AUTO range mode.
  • Page 94 Teledyne API Models T102, 102E Software Documentation, C5 (05515B DCN5975) SAMPLE CALZ SETUP TEST CALS Only appear if reporting range <TST TST> HIGH HIGH HIGH is set for AUTO range mode. RANGE TRS STB STABIL ZERO SPAN CONC ZERO SPAN...
  • Page 95 Teledyne API Models T102, 102E Software Documentation, C5 (05515B DCN5975) SETUP ENTER SETUP PASS: 818 RNGE PASS MORE ACAL COMM VARS DIAG INET HESN COM1 COM2 DIAG menu <SET SET> EDIT (see Appx A, main manual) SAMPLE FLOW WARNING BENCH TEMP WARNING...
  • Page 96 Teledyne API Models T102, 102E Software Documentation, C5 (05515B DCN5975) SAMPLE ENTER SETUP PASS: 818 ACAL RNGE PASS MORE DIAG COMM VARS PREV NEXT SIGNAL ANALOG ANALOG I/O OPTIC ELECTRICAL LAMP PRESSURE FLOW TEST OUTPUT CONFIGURATION TEST TEST CALIBRATION CALIBRATION...
  • Page 97 APPENDIX B - Spare Parts Use of replacement parts other than those supplied by Teledyne Advanced Note Pollution Instrumentation (TAPI) may result in non-compliance with European standard EN 61010-1. Due to the dynamic nature of part numbers, please refer to the TAPI Website at Note http://www.teledyne-api.com...
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  • Page 99 T102 Spare Parts List (reference 07349, 01/07/2011) PARTNUMBER DESCRIPTION 000940100 CD, ORIFICE, .003 GREEN 000940400 CD, ORIFICE, .004 BLUE 000940800 CD, ORIFICE, .012 (NO PAINT) 002690000 CD, LENS, PL-CON (KB) 002700000 CD, LENS, BI-CON (KB) 002720000 CD, FILTER, 330NM (KB)
  • Page 100 PCA, SERIAL & VIDEO INTERFACE BOARD 072150000 ASSY. TOUCHSCREEN CONTROL MODULE 072660000 MANUAL, T101, OPERATORS 072670000 MANUAL,T102, ADDENDUM TO T101 073500100 DOM, w/SOFTWARE, STD, T102 * CN0000073 POWER ENTRY, 120/60 (KB) CN0000458 PLUG, 12, MC 1.5/12-ST-3.81 (KB) CN0000520 PLUG, 10, MC 1.5/10-ST-3.81 (KB) CP0000035...
  • Page 101 T102 Spare Parts List (reference 07349, 01/07/2011) PARTNUMBER DESCRIPTION OR0000083 ORING, 105M, 1MM W X 5 MM ID, VITON OR0000084 ORING, 2-020V OR0000094 ORING, 2-228V, 50 DURO VITON(KB) PU0000022 REBUILD KIT, FOR PU20 & 04241 (KB) RL0000015 RELAY, DPDT, (KB)
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  • Page 103 Appendix C Warranty/Repair Questionnaire T102, M102E, M501 TRS (05517C DCN5798) Company: _________________________ Contact Name: _____________________________ Phone Number: ___________ Fax Number: _____________ Email: ____________________ Site Address: __________________________________________________________________ Can we connect to the instrument? If so, provide IP address or modem #:___________________...
  • Page 104 Appendix C Warranty/Repair Questionnaire T102, M102E, M501 TRS (05517C DCN5798) Notes and further information: _____________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________...
  • Page 105 APPENDIX D – Wire List and Electronic Schematics 07267B DCN6485...
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  • Page 107 03404XXXX, M501 TRS CONVERTER Revision History Rev. Date Description 5/15/01 Production Release 6/16/03 2735 Removed 70V xfmr tap 3/24/06 3951 Bumped Drawing Rev match BOM Rev 9/22/06 4189 Added Relay Cover & wiring Diagrams 9/18/08 5119 Chg’d Power Switch, Merge -00 & -01 Assembly Drawings Version Table Version Description...
  • Page 108 SW40 PWR SWITCH -00 ONLY 03571 SCRUBBER HW426 BRACKET RL20 RELAY SSRT COVER HW416 PREPARED BY: Date: Teledyne Instruments, API 04697 HARNESS K. Valecko 3/06 PRINTED DOCUMENTS 9480 Carroll Park Drive ARE UNCONTROLLED PRODUCT ENGINEER: Date: San Diego, California 92121...
  • Page 109 SW40 PWR SWITCH OPTION -00 VERSION ONLY 02517 FOREIGN POWER 03571 SCRUBBER HW426 BRACKET 04697 HARNESS PREPARED BY: Date: Teledyne Instruments, API K. Valecko 3/06 PRINTED DOCUMENTS 9480 Carroll Park Drive 05764 WIRING DIAGRAM ARE UNCONTROLLED PRODUCT ENGINEER: Date: San Diego, California 92121...
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