Mitsubishi Electric Lancer Evolution-VII Workshop Manual page 993

22B-28
MANUAL TRANSMISSION OVERHAUL -
"A"
Outer ring
Inner ring
(2) Assemble the outer ring, inner ring and cone. Press
against the gears and check the clearance "A". Replace
if "A" is less than the limit value.
Cone
Limit value: 0.5 mm
Caution
When replacing, replace the outer ring, inner ring and
cone as a set.
SYNCHRONIZER SLEEVE AND HUB
(1) When the synchronizer sleeve and hub are assembled
and slid, the parts should slide without catching.
(2) There must be no damage on the front and back ends
of the sleeve's inner surface.
SYNCHRONIZER SPRING
The spring must not be weak, deformed or broken.
EACH SPEED GEAR
(1) None of the helical gears or clutch gear teeth must be
damaged or worn.
(2) The synchronizer cone surface must not be rough,
damaged or worn.
(3) The inner diameter and front/back surfaces of the gear
must not be damaged or worn.
Input Shaft