Mitsubishi Electric Lancer Evolution-VII Workshop Manual page 1001

22B-36
MANUAL TRANSMISSION OVERHAUL -
Gear
Inner ring
OUTER SYNCHRONIZER RING, INNER
SYNCHRONIZER RING AND SYNCHRONIZER CONE
(1) The gear teeth and cone surface must not be damaged
(2) Assemble the outer ring, inner ring and cone. Press
"A"
Outer ring
Cone
SYNCHRONIZER SLEEVE AND HUB
(1) When the synchronizer sleeve and hub are assembled
(2) There must be no damage on the front and back ends
SYNCHRONIZER SPRING
The spring must not be weak, deformed or broken.
EACH SPEED GEAR
(1) None of the helical gears or clutch gear teeth must be
(2) The synchronizer cone surface must not be rough,
(3) The inner diameter and front/back surfaces of the gear
Output Shaft
or broken.
against the gears and check the clearance "A". Replace
if "A" is less than the limit value.
Limit value: 0.5 mm
Caution
When replacing, replace the outer ring, inner ring and
cone as a set.
and slid, the parts should slide without catching.
of the sleeve's inner surface.
damaged or worn.
damaged or worn.
must not be damaged or worn.