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5.2.12 Replacing the power supply ......................................................................
5.2.13 Replacing the drive unit ............................................................................
5.2.14 Replacing the additional drive unit ..............................................................
5.2.15 Replacing the DeviceNet board ..................................................................
5.2.16 Replacing the conveyor tracking module (CTM) ............................................
5.2.17 Replacing the air filter ..............................................................................
5.2.18 Replacing the break resistor bleeder ...........................................................
5.3
Replacing parts on the front panel and door ...........................................................
5.3.1
Replacing the manipulator signal connector (SMB) ........................................
5.3.2
Replacing the motor connector ..................................................................
5.3.2.1 Replacing the motor connector ......................................................
5.3.3
Replacing the HMI signal (FlexPendant) connector ........................................
5.3.4
Replacing the cable grommet assembly ......................................................
5.3.5
Replacing the Ethernet outlet connector with cable ........................................
5.3.6
Replacing the LED indicator ......................................................................
5.4
Replacing parts on the FlexPendant .....................................................................
5.4.1
Replacing the power cable and power cable cover ........................................
5.4.2
Replacing the joystick protection ................................................................
5.4.3
Replacing the fasten strip .........................................................................
5.5
Replacing other parts .........................................................................................
5.5.1
Replacing the motor connection box ...........................................................
5.5.2
Replacing the measurement unit ................................................................
5.5.3
Replacing the motor connection box battery .................................................
6
6.1
Introduction to decommissioning .........................................................................
6.2
Environmental information ..................................................................................
7
7.1
Introduction to troubleshooting ............................................................................
7.2
Troubleshooting fault symptoms ..........................................................................
7.2.1
No LEDs are lit on the controller .................................................................
7.2.2
Start-up failure ........................................................................................
7.2.3
System update failure ..............................................................................
7.2.4
Problem releasing the robot brakes ............................................................
7.2.5
Problem starting or connecting the FlexPendant ...........................................
7.2.6
Problem using the joystick ........................................................................
7.2.7
Controller fails to start ..............................................................................
7.2.8
Reflashing firmware failure ........................................................................
7.2.9
Inconsistent path accuracy .......................................................................
7.2.10 Controller is overheated ...........................................................................
7.3
Troubleshooting units ........................................................................................
7.3.1
Troubleshooting LEDs in the controller ........................................................
7.3.2
Troubleshooting the FlexPendant ...............................................................
7.3.3
Troubleshooting the drive unit ...................................................................
7.3.4
Troubleshooting the additional drive unit .....................................................
7.3.5
Troubleshooting the power unit ..................................................................
7.3.6
Troubleshooting the HVLP power unit (DSQC3072) .......................................
7.3.7
Troubleshooting fieldbuses and I/O ............................................................
7.3.8
Troubleshooting the 3G Connected Services gateway ....................................
7.3.9
Troubleshooting the 4G Connected Services gateway ....................................
7.3.10 Troubleshooting the Ethernet switch (DSQC1035) .........................................
7.3.11 Troubleshooting the main computer ............................................................
7.3.12 Troubleshooting the process power supply ..................................................
7.3.13 Troubleshooting the power supply, ODVA ....................................................
8
8.1
Introduction ......................................................................................................
Product manual - OmniCore V400XT
3HAC081697-001 Revision: A
© Copyright 2022-2023 ABB. All rights reserved.
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Table of Contents
Troubleshooting
