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OmniCore V250XT
User Manuals: ABB OmniCore V250XT Robot Controller
Manuals and User Guides for ABB OmniCore V250XT Robot Controller. We have
3
ABB OmniCore V250XT Robot Controller manuals available for free PDF download: Product Manual, Operating Manual
ABB OmniCore V250XT Product Manual (468 pages)
Brand:
ABB
| Category:
Robotics
| Size: 19 MB
Table of Contents
Table of Contents
5
Overview of this Manual
9
Product Documentation
11
1 Safety
13
Safety Information
13
Limitation of Liability
13
Safety Data
14
Requirements on Personnel
15
Safety Signals and Symbols
16
Safety Signals in the Manual
16
Safety Symbols on Controller Labels
18
Robot Stopping Functions
21
Protective Stop and Emergency Stop
21
About Emergency Stop
23
Enabling Device and Hold-To-Run Functionality
24
Robot Operating Modes
25
About the Manual Mode
25
About the Automatic Mode
27
Safety During Installation and Commissioning
28
Safety During Operation
31
Safety During Maintenance and Repair
32
Safety During Troubleshooting
33
Safety During Decommissioning
34
2 Controller Description
35
Omnicore V250XT Type B
35
Technical Data for Omnicore V250XT Type B Controller
36
Safety Functions and Safety Related Data for Omnicore V250XT Type B
43
The Unit Is Sensitive to ESD
45
Handling of Flexpendant
47
Network Security
48
Open Source and 3Rd Party Components
49
ABB Connect (ABB Ability)
50
3 Installation and Commissioning
53
Introduction to Installation and Commissioning
53
Installation Activities
54
Transporting and Handling
55
Lifting the Controller Cabinet
55
Unpacking
56
Storing
57
On-Site Installation
58
Required Installation Space
58
Securing and Stacking the Controller Cabinet
60
Mounting the Flexpendant Holder
61
Connecting the Connected Services Antenna
67
Electrical Connections
69
Connectors on the Omnicore V250XT Type B Controller
69
Connecting Cables to the Controller
72
Power Supply System Requirements
79
Connecting the Manipulator to the Controller
81
Fitting the Connector for Incoming Mains
82
Connecting Incoming Mains and Protective Earth to the Controller
84
Detaching and Attaching a Flexpendant
87
Ethernet Networks on Omnicore
91
Descriptions for Connectors
92
Configuring Robot Stopping Functions
108
Programmable Stop Functions
111
I/O System
114
Available Industrial Networks
114
Scalable I/O, Internal and External
116
Installing Options
117
Installing the Scalable I/O Devices
117
Installing the Safety Digital Base Device
120
Installing the Ethernet Extension Switch
123
Installing Additional Drive Units
126
Installing the Power Supply Optional Device
131
Installing the Conveyor Tracking Module (CTM)
137
Installing the Cable Grommet Assembly
140
Installing the Air Filter
146
Installing the Mains Connections Cable
149
Installing the Devicenet Board
153
Installing the Motor Connection Box
156
Installing External Devices
159
Initial Test before Commissioning
160
4 Maintenance
161
Maintenance Schedule for the Omnicore Controller
161
Inspection Activities
162
Inspection of Controller
162
Cleaning Activities
163
Cleaning Air Filter
163
Cleaning of the Controller Cabinet
166
Cleaning the Flexpendant
167
Changing/Replacing Activities
169
Replacement of Air Filter
169
Function Tests
173
Function Test of Emergency Stop
173
Function Test of Manual, Auto, and Manual Full Speed Mode with Flexpendant
174
Function Test of Three-Position Enabling Device
175
Function Test of Safety Switches
176
Function Test of Automatic Stop
177
Function Test of General Stop
178
Function Test of External Emergency Stop
179
Function Test of ESTOP_STATUS Output
180
Function Test of Reduced Speed Control
181
5 Repair
183
Introduction to Repair
183
Replacement of Controller Parts
184
Opening the Robot Controller
184
Replacing the Fans
189
Replacing the External Fans
190
Replacing the Internal Fan
194
Replacing the Main Computer Fan
198
Replacing the Power Unit Fan
202
Replacing the Ethernet Switch (DSQC1035)
206
Replacing the 3G Connected Services Gateway
210
Replacing the 4G Connected Services Gateway
217
Replacing the Scalable I/O Unit
225
Replacing the Safety Digital Base Device
229
Replacing the Main Computer
233
Replacing the Main Computer Battery
238
Replacing the Power Unit
244
Replacing the HVLP Power Unit (DSQC3072)
249
Replacing the Power Supply
254
Replacing the Drive Unit
262
Replacing the Additional Drive Unit
267
Replacing the Devicenet Board
271
Replacing the Conveyor Tracking Module (CTM)
275
Replacing the Air Filter
280
Replacing the Break Resistor Bleeder
284
Replacing Parts on the Front Panel and Door
289
Replacing the Manipulator Signal Connector (SMB)
289
Replacing the Motor Connector
292
Replacing the Motor Connector
293
Replacing the HMI Signal (Flexpendant) Connector
297
Replacing the Cable Grommet Assembly
303
Replacing the Ethernet Outlet Connector with Cable
312
Replacing the LED Indicator
318
Replacing Parts on the Flexpendant
322
Replacing the Power Cable and Power Cable Cover
322
Replacing the Joystick Protection
326
Replacing the Fasten Strip
329
Replacing Other Parts
330
Replacing the Motor Connection Box
330
Replacing the Measurement Unit
332
Replacing the Motor Connection Box Battery
337
6 Decommissioning
341
Introduction to Decommissioning
341
Environmental Information
342
7 Troubleshooting
345
Introduction to Troubleshooting
345
Troubleshooting Fault Symptoms
347
No Leds Are Lit on the Controller
348
Start-Up Failure
351
System Update Failure
354
Problem Releasing the Robot Brakes
355
Problem Starting or Connecting the Flexpendant
358
Problem Using the Joystick
362
Controller Fails to Start
363
Reflashing Firmware Failure
364
Inconsistent Path Accuracy
365
Controller Is Overheated
367
Troubleshooting Units
368
Troubleshooting Leds in the Controller
368
Troubleshooting the Flexpendant
369
Troubleshooting the Drive Unit
370
Troubleshooting the Additional Drive Unit
376
Troubleshooting the Power Unit
383
Troubleshooting the HVLP Power Unit (DSQC3072)
390
Troubleshooting Fieldbuses and I/O
396
Troubleshooting the 3G Connected Services Gateway
397
Troubleshooting the 4G Connected Services Gateway
403
Troubleshooting the Ethernet Switch (DSQC1035)
414
Troubleshooting the Main Computer
416
Troubleshooting the Process Power Supply
421
Troubleshooting the Power Supply, ODVA
422
8 Reference Information
423
Introduction
423
Applicable Standards
424
Unit Conversion
425
Standard Toolkit for Controller
426
Screw Joints
427
Weight Specifications
428
Lifting Accessories and Lifting Instructions
429
9 Spare Parts
431
Controller Parts
432
Controller System Parts
433
Mains Connection Parts
439
Logic Parts
440
Application Parts
443
Cabinet Parts
447
Miscellaneous Parts
451
Cables
456
Flexpendant Parts
458
Manipulator Cables
459
Customer Cables - CP/CS Connectors (Option)
460
Customer Cables - Ethernet Floor Cables
461
Customer Cables - Devicenet Cables
462
Index
463
Advertisement
ABB OmniCore V250XT Product Manual (456 pages)
Brand:
ABB
| Category:
Robotics
| Size: 17 MB
Table of Contents
Table of Contents
5
Overview of this Manual
9
Product Documentation
11
Safety
13
Safety Information
13
Limitation of Liability
13
Safety Data
14
Requirements on Personnel
15
Safety Signals and Symbols
16
Safety Signals in the Manual
16
Safety Symbols on Controller Labels
18
Robot Stopping Functions
20
Protective Stop and Emergency Stop
20
About Emergency Stop
22
Enabling Device and Hold-To-Run Functionality
23
Robot Operating Modes
24
About the Manual Mode
24
About the Automatic Mode
26
Safety During Installation and Commissioning
27
Safety During Operation
30
Safety During Maintenance and Repair
31
Safety During Troubleshooting
32
Decommissioning
33
Controller Description
35
Omnicore V250XT
35
Technical Data for Omnicore V250XT Controller
36
Safety Functions and Safety Related Data for Omnicore V250XT
41
The Unit Is Sensitive to ESD
43
Handling of Flexpendant
45
Network Security
46
Open Source and 3Rd Party Components in Robotware
47
ABB Ability
48
Installation and Commissioning
51
Introduction to Installation and Commissioning
51
Installation Activities
52
Transporting and Handling
53
Lifting the Controller Cabinet
53
Unpacking
54
Storing
55
On-Site Installation
56
Required Installation Space
56
Securing and Stacking the Controller
58
Mounting the Flexpendant Holder
59
Electrical Connections
65
Connectors on the Omnicore V250XT Controller
65
Connecting Cables to the Controller
67
Connecting the Manipulator to the Controller
74
Fitting the Connector for Incoming Mains
75
Connecting Incoming Mains and Protective Earth to the Controller
77
Detaching and Attaching a Flexpendant
80
Ethernet Networks on Omnicore
84
Descriptions for Connectors
92
Configuring Robot Stopping Functions
105
Programmable Stop Functions
109
I/O System
112
Available Fieldbuses
112
Scalable I/O, Internal and External
114
Installing Options
115
Installing the Scalable I/O Devices
115
Installing the Safety Digital Base Device
118
Installing the Ethernet Extension Switch
121
Installing the Power Supply Optional Device
124
Installing the Fieldbus Master
128
Installing the Conveyor Tracking Module (CTM)
137
Installing the Cable Grommet Assembly
140
Installing the Air Filter
146
Installing the Mains Connections Cable
149
Installing External Devices
152
Initial Test before Commissioning
153
Commissioning
154
Maintenance
155
Maintenance Schedule, Omnicore
155
Inspection Activities
156
Inspection of Controller
156
Cleaning Activities
157
Cleaning Air Filter
157
Cleaning of the Controller Cabinet
160
Cleaning the Flexpendant
161
Changing/Replacing Activities
163
Replacement of Air Filter
163
Function Tests
166
Function Test of Emergency Stop
166
Function Test of Manual, Auto, and Manual Full Speed Mode with Flexpendant
167
Function Test of Three-Position Enabling Device
168
Function Test of Automatic Stop
169
Function Test of General Stop
170
Function Test of External Emergency Stop
171
Function Test of ESTOP_STATUS Output
172
Function Test of Reduced Speed Control
173
Repair
175
Introduction to Repair
175
Replacement of Controller Parts
176
Opening the Robot Controller
176
Replacing the Fans
180
Replacing the Standard Fans
182
Replacing the Internal Fan
186
Replacing the Main Computer Fan
190
Replacing the Power Unit Fan
198
Replacing the Robot Signal Exchange Proxy
202
Replacing the Ethernet Switch
207
Replacing the Connected Services Gateway
211
Replacing the Scalable I/O Unit
217
Replacing the Safety Digital Base Device
222
Replacing the Main Computer
226
Replacing the Power Unit
250
Replacing the Power Supply
255
Replacing the Drive Unit
263
Replacing the Fieldbus Master
268
Replacing the Safety Module
279
Replacing the Main Computer Battery
286
Replacing the Conveyor Tracking Module (CTM)
293
Replacing the Air Filter
298
Replacing the Break Resistor Bleeder
302
Replacing Parts on the Front Panel and Door
306
Replacing the Manipulator Signal Connector (SMB)
306
Replacing the Motor Connector
309
Replacing the Motor Connector
310
Replacing the HMI Signal (Flexpendant) Connector
314
Replacing the Cable Grommet Assembly
320
Replacing the Ethernet Outlet Connector with Cable
329
Replacing the LED Indicator
333
Replacing Parts on the Flexpendant
337
Replacing the Power Cable and Power Cable Cover
337
Replacing the Joystick Protection
341
Replacing the Fasten Strip
344
Decommissioning
345
Introduction
345
Environmental Information
346
Troubleshooting
349
Introduction to Troubleshooting
349
Troubleshooting Fault Symptoms
351
No Leds Are Lit on the Controller
352
Start-Up Failure
356
System Update Failure
360
Problem Releasing the Robot Brakes
361
Problem Starting or Connecting the Flexpendant
364
Problem Using the Joystick
368
Controller Fails to Start
369
Reflashing Firmware Failure
370
Inconsistent Path Accuracy
371
Controller Is Overheated
373
Troubleshooting Units
374
Troubleshooting Leds in the Controller
374
Troubleshooting the Flexpendant
375
Troubleshooting the Drive Unit
376
Troubleshooting the Power Unit
382
Troubleshooting Fieldbuses and I/O
389
Troubleshooting the Connected Services Gateway
390
Troubleshooting the Ethernet Switch
396
Troubleshooting the Main Computer
398
Troubleshooting the Process Power Supply
401
Troubleshooting the Power Supply, ODVA
403
Troubleshooting the Robot Signal Exchange Proxy
405
Reference Information
411
Introduction
411
Applicable Standards
412
Unit Conversion
413
Standard Toolkit for Controller
414
Screw Joints
415
Weight Specifications
416
Lifting Accessories and Lifting Instructions
417
Spare Parts
419
Controller Parts
420
Controller System Parts
421
Mains Connection Parts
426
Logic Parts
427
Application Parts
431
Cabinet Parts
436
Miscellaneous Parts
442
Cables
444
Flexpendant Parts
446
Manipulator Cables
447
Customer Cables - CP/CS Connectors (Option)
448
Customer Cables - Ethernet Floor Cables
449
Customer Cables - Devicenet Cables
450
Index
451
ABB OmniCore V250XT Operating Manual (286 pages)
Brand:
ABB
| Category:
Robotics
| Size: 11 MB
Table of Contents
Table of Contents
5
Overview of this Manual
9
Product Documentation
15
1 Introduction to Omnicore
17
About this Section
17
The Omnicore Controller
18
The Flexpendant
20
Robotstudio
25
Directory Structure on Omnicore
26
2 Navigating and Handling the Flexpendant
27
Overview
27
The User Interface
28
Flexpendant Touch Screen
28
Status Bar
31
Flexpendant Applications
42
Personalizing the Flexpendant
48
Introduction
48
System Information
49
Configuring the Identity Settings
50
Configuring Date and Time
51
Configuring the Interface Language
53
Configuring the Default View During System Events
54
Configuring the Joystick
55
Configuring the Display of Event Logs
56
Configuring the Display of Controller ID and System Name
57
Configuring the Default Paths
58
Configuring the Programmable Keys
59
Adapting the Flexpendant for Left-Handed Users
61
Basic Procedures
62
Using the Soft Keyboard
62
Messages on the Flexpendant
64
Capturing Screenshots
65
Filtering Data
66
Searching the Settings
67
Granting Access for Robotstudio
68
Logging on and off
69
Changing the User Password
71
Calibrating the Touchscreen
72
Updating the Applications
73
3 Omnicore Controller Operating Modes
75
Introduction
75
Changing Operating Modes
76
Locking and Unlocking Operating Modes
77
4 Calibration
81
Introduction
81
How to Check if the Robot Needs Calibration
82
5 Jogging
85
Introduction to Jogging
85
Coordinate Systems for Jogging
88
Basic Settings for Jogging
93
Reading the Exact Position
95
Incremental Movement for Precise Positioning
97
Restrictions to Jogging
98
Lead-Through
99
Motion Supervision
102
Align Tool
104
Working with Smartgripper
105
Introduction
105
Gripper Configuration
109
Smart Gripper Function
110
6 Programming and Testing
111
Introduction
111
Before You Start Programming
112
Programming Concept
113
Handling of Programs
113
Handling of Modules
118
Handling of Routines
123
Handling of Instructions
131
Example: Add Movement Instructions
138
Program and Motion Pointers
140
Debugging the Program
141
Data Types
143
Edit Data in Specific Tasks, Modules, or Routines
143
Creating New Data Instance
144
Editing Data Instances
146
Tools
148
What Is a Tool
148
What Is the Tool Center Point
150
Creating a Tool
152
Copying a Tool
154
Defining the Tool Frame
155
Editing the Tool Data
159
Deleting a Tool
162
Setup for Stationary Tools
163
Work Objects
165
What Is a Work Object
165
Creating a Work Object
166
Copying a Workobject
167
Defining a Work Object
168
Defining the Work Object Coordinate System
170
Editing the Work Object Data
173
Deleting a Work Object
174
Setup Stationary Work Object
175
Payloads
176
Overview
176
Creating a Payload
177
Copying a Payload
179
Editing the Payload Data
180
Deleting a Payload
182
Testing
183
Using the Hold-To-Run Function
183
Running the Program from a Specific Instruction
185
Running a Specific Routine
186
Stepping Instruction by Instruction
187
Service Routines
190
Running a Service Routine
190
Connected Services Reset Service Routine
193
Battery Shutdown Service Routine
194
Axis Calibration Service Routine
195
Calibration Pendulum, Calpendulum Service Routine
196
Service Information System, Serviceinfo Service Routine
197
Loadidentify, Load Identification Service Routine
198
Brake Check Service Routine
211
Cyclic Brake Check Service Routine
217
Wrist Optimization Service Routine
221
Skiptaskexec Service Routine
222
7 Running in Production
223
Introduction
223
Basic Procedures
224
Starting Programs
224
Stopping Programs
227
Using Multitasking Programs
228
Returning the Robot to the Path
231
Using Motion Supervision and Non Motion Execution
232
Managing Dashboards
234
Managing Positions
237
Introduction
237
Teach Position
238
Go to Position
243
Working with Displacements and Offsets
244
Detaching and Attaching a Flexpendant
246
8 Handling Inputs and Outputs, I/O
249
Introduction
249
Viewing Signal Lists
250
Setting Signals as Favorite Signals
251
Simulating the Signals and Changing the Signal Values
252
I/O Devices
254
9 Handling the Event Log
257
Introduction
257
Accessing the Event Log
258
Saving Log Entries
259
Clearing the Log Entries
260
10 Install, Update, Restart, and Other Configuration
261
Introduction
261
Install Robotware System
262
Restart
263
Backup and Restore Systems
265
What Is Saved on Backup
265
Backup the System
268
Important When Performing Backups
270
Restore the System
271
Reset User Data
272
Flexpendant Logs
274
Update Flexpendant
275
Connection Log
277
Connected Services Log
278
Creating a System Diagnostics File
279
Index
281
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