Inspection And Repair; Reassembly - Isuzu 2000 Trooper Workshop Manual

4D1–12 TRANSFER CASE (STANDARD TYPE)
2. Remove the rear output shaft assembly from the
transfer rear case.
3. Remove ball bearing, use a bench press and the
bearing remover J–22912–01 to remove the ball
bearing.
4. Remove speedometer drive gear.
5. Remove ball.
6. Remove bearing snap ring, use a pair of snap ring
pliers to remove the snap ring.
7. Remove ball bearing.
8. Remove rear output shaft, use a bench press and the
bearing remover J–22912–01 to remove the ball
bearing.
9. Remove transfer rear case (with oil seal).

Inspection and Repair

Refer to "TRANSFER CASE ASSEMBLY" in this section
for inspection and repair.

Reassembly

1. Install transfer rear case (with oil seal).
Oil seal replacement
D Remove the oil seal from the transfer rear case.
D Apply engine oil to the oil seal outer surfaces.
D Fill in recommended grease (BESCO L2) or
equivalent in the oil seal lip.
D Use the oil seal installer to install J–39208 to the
rear oil seal to the transfer rear case.
226RS061
2. Install rear output shaft.
3. Install ball bearing, use the ball bearing installer
J–37223 and the adapter J–37486–A to install the ball
bearing.
226RS062
4. Install bearing snap ring.
5. Install ball.
220RS019
262RW021