Brake Pedal And Associated Parts; Removal; Installation - Isuzu 2000 Trooper Workshop Manual

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Brake Pedal and Associated Parts

Legend
(1) Nut
(2) Stoplight Switch Connector
(3) Fulcrum Pin
(4) Driver Knee Bolster Assembly
(5) Lower Cluster Assembly
(6) Shift Knob

Removal

1. Remove shift knob.
2. Remove front console assembly.
3. Remove lower cluster assembly.
4. Remove instrument panel driver lower cover.
5. Remove driver knee bolster assembly.
6. Remove anti–theft controller.
7. Remove stoplight switch connector.
8. Remove return spring.
9. Remove snap pin.
10. Remove pin.
11. Remove nut.
12. Remove fulcrum pin.
13. Remove brake pedal.
POWER ASSISTED BRAKE SYSTEM
(7) Front Console Assembly
(8) Instrument Panel Driver Lower Cover
(9) Return Spring
(10) Brake Pedal
(11) Snap Pin
(12) Pin
(13) Anti–theft Controller

Installation

1. Install brake pedal.
2. Install fulcrum pin and apply grease to the entire
circumference of the fulcrum pin.
Torque: 33 N·m (24 lb ft)
3. Install nut and tighten the nut to the specified torque.
Torque: 33 N·m (24 lb ft)
4. Install pin and apply grease to the entire
circumference of the push rod pin.
5. Install snap pin and adjust the pedal free travel
Refer to "Brake Pedal Adjustment" previously in this
section.
6. Install return spring.
7. Connect stoplight switch connector.
8. Connect anti–theft connector.
9. Install driver knee bolster assembly.
10. Install instrument panel driver lower cover.
5C–17
310RY00002

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