Transfer Rear Oil Seal; Removal; Installation - Isuzu 2000 Trooper Workshop Manual

4D1–4 TRANSFER CASE (STANDARD TYPE)

Removal

1. Disconnect the rear propeller shaft from the transfer
case side.
2. Remove end nut and rear companion flange, use the
companion flange holder J–8614–11 to remove the
end nut.
3. Use the universal puller to remove the rear
companion flange and O–ring.
4. Remove the oil seal from the transfer case.

Installation

To install, follow the removal steps in the reverse order,
noting the following points:
1. Install oil seal and apply engine oil to the oil seal outer
surfaces.
2. Apply the recommended grease (BESCO L2) or
equivalent to the oil seal lip.
3. Use the oil seal installer J–39208 to install the rear
seal to the transfer rear case.

Transfer Rear Oil Seal

4. Rear companion flange and end nut.
5. Install the rear companion flange and O–ring.
6. Use the companion flange holder J–37221 to install a
Torque: 167 N·m (123 lb ft)
7. Use the punch J–39209 to stake the end nut at two
266RW001
NOTE: Be sure to confirm that there is no crack at the
staked portion of the end nut after staking.
new end nut and tighten to the specified torque.
spots.
220RS016
266RS001