Installation - Isuzu 2000 Trooper Workshop Manual

Installation

CAUTION: When assembling the engine and
transmission, confirm that dowels have been
mounted in the specified positions at the engine
side.
NOTE: Take care that dowel positions are different
between the manual transmission and the automatic
transmission.
If the engine is assembled in the condition that the dowels
have not been mounted in the specified positions, the
transmission may be damaged the transmission.
1. Install engine assembly. Tighten engine mount fixing
bolts to frame to the specified torque.
Torque: 41 N·m (30 lb ft)
2. Reconnect fuel hose to fuel pipe on engine.
3. Install transmission assembly. Refer to Transmission
section in this manual.
4. Reconnect two heater hoses to engine.
5. Install flywheel dust covers.
6. Install exhaust pipe and temporally tighten two (each
bank) rear exhaust flange nuts then tighten three stud
nuts (each bank) between exhaust manifold and
exhaust pipe, finally tighten rear side nuts to the
specified torque.
Torque:
Nuts: 43 N·m (32 lb ft)
Stud nuts: 67 N·m (49 lb ft)
Legend
(1) Exhaust Front Pipe RH
(2) O Sensor
2
012RS009
Legend
(1) O Sensor
2
(2) Exhaust Front Pipe LH
7. Reconnect O
8. Install cooling fan assembly and tighten bolts/nuts to
the specified torque.
Torque : 22 N·m (16 lb ft) for fan pulley and fan
bracket.
Torque : 10 N·m (88.5 lb in) for fan and clutch
assembly.
9. Install air conditioner compressor to engine and
tighten to the specified torque.
6VE1
Torque :
ENGINE MECHANICAL
sensor connector.
2
6A–47
035RW005
035RW016