Service Precaution; General Description - Isuzu 2000 Trooper Workshop Manual

5C-2
POWER ASSISTED BRAKE SYSTEM
Rear Disc Brake Pads . . . . . . . . . . . . . . . . . . .
Brake Pads Inspection
Brake Pads and Associated Parts
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Disc Brake Rotor . . . . . . . . . . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing Brake Rotors
Refinishing Brake Rotors
Rear Drum (In Disc) Inside Diameter Check
Rear Disc Brake Caliper Assembly

Service Precaution

WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.
5C-44
. . . . . . . . . . . . . . . . . 5C-44
. . . . . . . 5C-44
5C-45
5C-45
5C-47
5C-47
. . . . . . . . . . . . . . . . 5C-47
. . . . . . . . . . . . . . . 5C-47
5C-48
. . . . . . . . 5C-49
Rear Disc Brake Caliper Assembly and
Associated Parts . . . . . . . . . . . . . . . . . . . . . .
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Disc Brake Caliper . . . . . . . . . . . . . . . . . .
Rear Disc Brake Caliper Disassembled
View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair . . . . . . . . . . . . . . . . . .
Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications

General Description

Master Cylinder Assembly
The master cylinder contains two pistons that supply the
hydraulic pressure for a dual-circuit braking system. The
primary piston provides the fluid pressure to the front
brakes, while the secondary piston provides the fluid
pressure to the rear brakes. If the pressure is lost from
either system, the remaining system will function to stop
the vehicle.
5C-49
5C-49
5C-50
5C-52
5C-52
5C-52
5C-53
5C-53
. . . . . . . . . . . 5C-55
330RW013