Installation - Isuzu 2000 Trooper Workshop Manual

Installation

1. Place the clutch coil assembly (1) on the front head
with the terminals positioned at the "marked" location.
2. Place the J-33024 clutch coil installer over the internal
opening of the clutch coil housing and align installer
with the compressor front head.
3. Center the J-8433-1 puller crossbar in the
counter-sunk center hole of the J-33024 clutch coil
installer. Install the J-33026 through bolts and
washers through the crossbar slots and thread them
into the holding fixture J-33026 to full fixture
thickness.
4. Turn the center forcing screw of J-8433-1 puller
crossbar to force the clutch coil onto the front head.
Be sure clutch coil and J-33024 installer stay "in-line"
during installation.
5. When coil is fully seated on the front head, use a 1/8 in
diameter drift punch (2) and stake the front head at
three places 120 degrees apart, to ensure clutch coil
(3) remains in position.
HEATING, VENTILATION AND AIR CONDITIONING (HVAC) 1A–73
901RW007
Legend
(1) Stake Front Head 0.28–0.35 mm Deep
(2) Clutch Coil Housing
(3) Front Head Surface
6. Install rotor and bearing assembly and the clutch
D Stake size should be only one-half the area of the
punch tip and be only approximately 0.28–0.35 mm
(.010–.015 in) deep.
(0.10–015 in)
plate and hub assembly as described previously.
871RW004
871RW005