Transfer Rear Case Assembly; Removal - Isuzu 2000 Trooper Workshop Manual

Removal

1. Remove the speedometer sensor.
2. Remove the plate.
3. Remove the speedometer driven gear bushing and
driven gear.
NOTE: Apply a reference mark to the driven gear bushing
before removal.
4. Remove front companion flange.
5. Remove rear companion flange, use the flange
companion holder J–8614–11 to remove the end nut.
6. Remove the front and rear companion flange.
NOTE: Use the universal puller to remove the rear
companion flange.
7. Remove control box assembly.
8. Disconnect the actuator breather hose from the
2WD–4WD actuator assembly.
9. Remove the 2WD–4WD actuator assembly bolts.

Transfer Rear Case Assembly

262RW009
220RW085
TRANSFER CASE (STANDARD TYPE)
10. Pull the 2WD–4WD
2WD–4WD shift rod.
Legend
(1) Shift Rod: 2WD–4WD (Position: 2WD)
(2) 2WD–4WD Actuator Assembly
(3) Pull
(4) Rear Case Assembly
(5) Position: 4WD
(6) Mode: 2WD
4D1–7
actuator assembly with
220RW027