Isuzu 2000 Trooper Workshop Manual page 348

4A2–32 DIFFERENTIAL (REAR)
2. Measuring the overall length of the pressurering,
friction disc and friction plate.
D Mount the pinion shaft in the pressurering and then
install the friction disc & plate.
D Measure the length between the plates over the
V–groove. (D)
3. After measuring dimensions A,B,C and D, make
adjustment in the following manner:
D Measure the thickness (E) of the spring disc.
1.75mm (0.069in) 2 discs
4. Select the friction disc & plate so as to satisfy the
following equation:
{(A-B)+C}-(D+E)=0.06-0.20mm (0.002-0.008in)
Also, the total size difference of the friction disc &
plate and spring disc should be 0.05mm (0.02in) or
less.
Thickness
:1.65–1.75–1.85mm(0.065–0.069–0.073 in)
Backlash adjustment of the side gear in
the direction of the shaft
1. Measuring the depth of the differential cage.
(F–B): 95.63 mm (3.76 in)
(G): 15.63 mm (0.62 in)
2. Measuring the dimension between the thrust washers
at both ends.
D Assemble the side gear, pinion, pinion shaft,
pressure ring and thrust washer, and pressing the
pressure ring to–the pinion shaft in the direction of
the shaft to make the clearance 0.
D Have the side gear contact to the pinion to make the
425RS065
backlash 0.
D Measure the dimension
washers at both ends.
425RS066
(H) between thrust
425RS067