Reassembly - Isuzu 2000 Trooper Workshop Manual

4D2–14 TRANSFER CASE (TOD)
7. Using the bearing remover J-42805 and slide
hammer J-2619-01, remove the ball bearing for the
front output shaft.
8. Remove the bolts and front and rear speed sensors.
NOTE: Pay attention not to damage the speed sensors
during the work.

Reassembly

1. Remove the oil seal from the transfer cover assembly.
2. Apply oil to the circumference of the new oil seal and
fill the lip with grease (Besco L2 or equivalent).
3. Using the oil seal installer J-42804, attach the oil seal
to the transfer cover assembly.
901RW087
4. Apply grease to the seal ring of each front and rear
speed sensor, and mount the sensor carefully.
5. Tighten the bolt with the specified torque.
Torque : 5 N·m (43 lb in)
NOTE: Pay attention not to mount the front (or rear)
sensor to the rear (or front) sensor position.
6. Mount the ball bearing (1) for the front output shaft flat
as shown in the figure.
261RW033
261RW035
261RW008