Honda CBF600SA Service Manual page 331

Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys.
SERVICE INFORMATION
GENERAL
• The crankcase must be separated to service the following:
– Transmission
– Crankshaft (page 12-5)
– Piston/connecting rod/cylinder (page 12-14)
• The following components must be removed before separating the crankcase:
– Engine (page 7-4)
– Clutch (page 9-6)
– Gearshift linkage (page 9-22)
– Starter clutch (page 9-17)
– Flywheel (page 10-6)
– Cylinder head (page 8-12)
– Oil pan (page 4-6)
– Oil pump (page 4-8)
– Starter motor (page 19-6)
– Water pump (page 6-18)
– EOP switch (page 4-5)
– VS sensor (page 20-24)
– Neutral switch (page 20-35)
• Be careful not to damage the crankcase mating surfaces when servicing.
• Prior to assembling the crankcase halves, apply sealant to their mating surfaces. Wipe off excess sealant thoroughly.
SPECIFICATIONS
Shift fork I.D.
Claw thickness
Shift fork shaft O.D.
Transmission Gear I.D.
Gear busing O.D.
Gear-to-bushing
clearance
Gear bushing I.D.
Mainshaft O.D.
Countershaft O.D.
Bushing to shaft
clearance
TORQUE VALUES
Mainshaft bearing set plate bolt
Shift drum bearing set bolt
Crankcase 6 mm bolt
8 mm bolt
8 mm bolt (main journal bolt)
10 mm bolt
email: info@motomatrix.co.uk
ITEM
M5, M6
C1
C2, C3, C4
M5, M6
C2
C3, C4
M5, M6
C2
C3, C4
M5
C2
at M5
at C2
M5
C2
STANDARD
12.000 – 12.018 (0.4724 – 0.4731)
5.93 – 6.00 (0.233 – 0.236)
11.957 – 11.968 (0.4707 – 0.4712)
28.000 – 28.021 (1.1024 – 1.1032)
24.000 – 24.021 (0.9449 – 0.9457)
31.000 – 31.025 (1.2205 – 1.2215)
27.959 – 27.980 (1.1007 – 1.1016)
30.955 – 30.980 (1.2187 – 1.2197)
30.950 – 30.975 (1.2185 – 1.2195)
0.020 – 0.062 (0.0008 – 0.0024)
0.020 – 0.070 (0.0008 – 0.0028)
0.025 – 0.075 (0.0010 – 0.0030)
24.985 – 25.006 (0.9837 – 0.9845)
27.985 – 28.006 (1.1018 – 1.1026)
24.967 – 24.980 (0.9830 – 0.9835)
27.967 – 27.980 (1.1011 – 1.1016)
0.005 – 0.039 (0.0002 – 0.0015)
0.005 – 0.039 (0.0002 – 0.0015)
12 N·m (1.2 kgf·m, 9 lbf·ft)
12 N·m (1.2 kgf·m, 9 lbf·ft)
12 N·m (1.2 kgf·m, 9 lbf·ft)
24 N·m (2.4 kgf·m, 18 lbf·ft)
15 N·m (1.5 kgf·m, 11 lbf·ft) + 120°
39 N·m (4.0 kgf·m, 29 lbf·ft)
CRANKCASE/TRANSMISSION
SERVICE LIMIT
12.03 (0.474)
5.9 (0.23)
11.95 (0.470)
28.04 (1.104)
26.04 (1.025)
31.04 (1.222)
27.94 (1.100)
30.94 (1.218)
30.93 (1.218)
0.10 (0.004)
0.10 (0.004)
0.11 (0.004)
25.016 (0.9849)
28.021 (1.1032)
24.96 (0.983)
27.96 (1.101)
0.06 (0.002)
0.06 (0.002)
Apply a locking agent to
the threads.
Apply a locking agent to
the threads.
See page 11-17
Replace with a new one.
Unit: mm (in)
11-3