MCi iControl Manuals

Manuals and User Guides for MCi iControl. We have 1 MCi iControl manual available for free PDF download: User Manual

MCi iControl User Manual (740 pages)

for AC Elevators

Brand: MCi | Category: Control Systems | Size: 14.74 MB

Safety Precautions
4
Table of Contents
7
Section Intro. Introduction

21
- Icontrol - August 2008 Release
  
  21
- In this User Guide
  
  22
- What's New
  
  23
- Using Iview On-Line Help
  
  26
- Using the Installation Checklist
  
  27
Section 1. Icontrol Description

31
- About Icontrol
  
  31
- Icontrol Features
  
  33
- Icontrol Function
  
  34
- Icontrol
  
  35
  - Easy Installation
    36
  - Ibox
    37
    
    LCD Display and Keypad
    38
    
    Ibox Inputs and Outputs
    39
  - AC Flux Vector Drives
    40
- Iview Programming and Diagnostic Software
  
  41
  - Controller Screen
    41
  - Parameter Entry Screens
    43
    
    Active Displays
    44
- System Interconnect
  
  45
- Iland Landing System
  
  47
- Ilink Car Top Communication
  
  48
- Icue Intelligent Dispatching
  
  49
  - Local/Dispatcher
    50
- Imonitor Central Monitoring
  
  51
- Ireport Logging and Report Generating
  
  52
  - System Description
    52
- Optional Load Weighing System
  
  53
Section 2. Construction Mode

55
- In this Section
  
  55
  - Before You Begin
    56
    
    Overview of Construction Mode
    56
- Machine Room Preparation
  
  58
- Recommended Tools and Test Equipment
  
  60
- About MCE Job Prints
  
  61
  - Symbols
    62
  - Nomenclature
    62
- Controller Cabinet Installation
  
  63
  - Overview of Typical Connection Locations
    65
    
    Peripheral Inputs and Outputs
    66
- Equipment Grounding
  
  68
- Check for Shorts to Ground
  
  70
- AC Voltage Verification and Wiring
  
  71
  - Verifying Main Line Power and Wiring the Controller
    72
  - Initial Controller Power up
    73
- AC Hoist Motor, Brake, and Velocity Encoder
  
  75
  - Checking the Hoist Motor
    75
  - Wiring the Hoist Motor to the Controller
    75
  - Verifying Brake Current Resistance
    76
    
    Wiring the Brake
    77
  - Velocity Encoder Installation and Wiring
    78
    
    Encoder Mounting
    78
    
    Encoder Isolation
    79
    
    Encoder Wiring
    79
- Basic Safety String and Associated Wiring
  
  81
  - Cartop Safety Switches
    81
  - Hoistway Safety Switches
    82
  - Temporary CTS Relay Bypass
    82
  - Access Locks and Contacts
    82
  - Rope Gripper Wiring
    83
    
    Temporary Rope Gripper Bypass
    83
  - Temporary Cartop Inspection Wiring
    83
- Applying Power
  
  83
- Setting Initial Operating Parameters
  
  84
  - Connecting the Iview PC
    84
    
    Direct Connections
    89
  - Verifying Initial Parameter Settings
    97
  - Learning the Safety Configuration
    100
  - AC Drive Parameters
    101
    
    Drive Keypad
    101
- Drive Offsets Calibration
  
  102
  - Automated Drive Setup Procedure
    102
  - Manual Drive Setup Procedure
    103
- Brake Calibration
  
  104
  - Rollback Compensation
    104
  - Calibration
    105
  - Verify Brake Picking
    107
- Running on Machine Room Inspection
  
  108
Section 3. Inspection Mode

117
- In this Section
  
  117
- Iland Landing System
  
  118
  - Position Feedback
    118
    
    Direction
    118
    
    Position
    118
  - Landing Accuracy
    118
  - Logic
    118
- Cartop Mounting
  
  119
  - Positioning
    119
  - Pedestal Fabrication and Mounting
    120
- Installation Instructions
  
  121
- Installing the Floor Leveling Magnets
  
  125
  - Floor Leveling Magnet Installation Instructions
    126
- Cabling Connections
  
  127
- Iland Status Leds
  
  128
- Iview Parameter Setting
  
  128
- Installing Ilink
  
  129
  - Installing the Ilink Enclosure
    130
  - Ilink Wiring
    131
    
    Front and Rear Door and Leveling Signals
    132
    
    Leveling Signals
    132
    
    Cartop Inspection Switches
    133
    
    Cartop Safety
    133
    
    Landing System Pulse Streams to Icontrol
    133
    
    Ilink to Icontrol Serial Connection
    133
    
    Ilink Power Connections
    134
    
    Car Operating Panel Connections
    134
    
    Ilink Cartop Wiring Verification
    135
- Installing the Hoistway Limit Switches
  
  135
- Installing the Load Weigher
  
  135
- Installing Brake Monitoring
  
  136
- Installing the Earthquake Sensor
  
  137
  - Temporary Bypass
    137
  - Earthquake Reset
    137
- Installing the Serial Hall Call System
  
  138
- Installing the Serial COP System
  
  138
- Verifying Cartop Voltages
  
  139
- Verifying Door Operation
  
  140
- Verifying the Safety Configuration
  
  141
- Exit Construction Mode
  
  141
- Running on Machine Room Inspection
  
  142
  - Verifying Quadrature Pulse Sequence and Encoder Resolution
    143
    
    Position Encoder Resolution
    143
    
    Quadrature Pulse Sequence
    143
- Prepare for Final Adjustments
  
  144
  - Door Operator
    144
  - Counterweight Learn Procedure
    144
  - Counterweight Balancing
    145
  - Run Testing
    146
  - Empty Car Tests
    147
Section 4. Final Adjustment

149
- In this Section
  
  149
- Learning the Floor Heights
  
  150
  - Floor Height Learn Procedure
    150
- Verifying One Floor Run Operation
  
  151
  - Verifying Correction, Run, and Stop
    151
    
    If the Car Does Not Stop and Correct Properly
    152
  - Initiating a One Floor Run
    152
    
    If Initiation Is Not Successful
    152
  - Verifying a One Floor Run
    153
  - Verify Releveling
    154
- Reaching Contract Speed
  
  155
  - Final Adjustment before Running at Contract Speed
    155
    
    Speed Pick Delay
    155
    
    Pattern Scaling
    156
- Learning Normal & Emergency Terminal Limit Switches
  
  157
  - Fine Tuning the TORQMAX Drive
    159
    
    Up/Down High Speed Difference
    159
    
    Car Does Not Reach High Speed
    159
- Shaping the Speed Profile
  
  160
  - Profile Parameters
    160
  - Profiles
    161
  - Setting Pattern Parameters
    162
- Controlling Initial Start of Car Motion
  
  164
  - Pre-Torque Adjustments
    164
    
    Load Weigher Sensor Adjustment
    164
    
    Pretorque Gain Adjustments
    165
  - Drive Control Adjustments
    167
  - Brake Parameter Adjustments
    168
  - Calibrating the Floor Offsets
    171
    
    Floor Offset Calibration Procedure
    171
- Adjusting Leveling and Final Stop
  
  174
  - Final Approach and Leveling
    174
  - Final Stop
    174
  - Releveling Operation
    177
  - Ride Quality
    178
- Load Weigher Adjustment for Dispatching
  
  178
- Load Weigher Configuration
  
  180
  - Load Weigher Selection and Threshold Settings
    180
  - Learning Load Values
    181
    
    Load Weigher Learn Procedure
    182
- Pre-Start Sequence
  
  183
- Calibration and Verification of Safety Functions
  
  189
  - Tach Error Tripping Threshold Adjustment
    189
  - Verify Tach Error Does Not Trip on Emergency Stop
    190
- Safety Tests
  
  191
- Before Release to Passenger Operation
  
  205
Section 5. System Options

207
- About System Options
  
  207
- Icentral - Central Dispatcher
  
  208
  - Switching between Icue & Iview Pcs
    208
  - Icue Dispatching Capabilities
    209
  - System Interconnect
    210
  - Cabinet Installation
    212
    
    Check for Shorts to Ground
    213
    
    AC Voltage Verification and Wiring
    213
  - Initial Power up and Bus Verification
    215
- Icontrol Ethernet Overview
  
  216
  - System TCP/IP
    217
  - Lan Tcp/Ip
    217
  - System Hub
    218
  - LAN Hub
    219
    
    External Connections
    220
    
    Ethernet Addresses
    220
  - TCP/IP Reference
    221
    
    System Ethernet
    224
    
    LAN Ethernet
    224
    
    Setting Iview PC LAN IP Addresses
    224
    
    Setting Icue PC LAN IP Addresses
    227
    
    Pinging
    230
  - Icue User Interface
    231
    
    Write Permission
    232
  - Icue Watchdog
    233
- Comm-Connect Cabinet - Local/Dispatcher
  
  234
- Serial Hall Call
  
  236
  - Hall Call Installation
    238
    
    Pulling Serial Bus Wiring
    238
    
    Setting Node Board Addresses
    239
  - Checking Serial to IP Connections
    241
  - Troubleshooting
    242
    
    Serial/Ethernet Translation
    242
    
    SC-HCE Assemblies
    242
  - Trouble Indications
    245
    
    Hall Call Driver
    249
- Flexible I/O
  
  251
  - SC-ION Boards
    252
    
    I/O Connections
    253
    
    Board Programming
    253
- Serial COP
  
  254
  - Serial COP Board Specifications
    256
  - Serial COP Installation
    257
- EMCO Load Weigher Installation and Calibration
  
  259
  - Installing the Sensors
    260
  - Installing the Control Unit and Connecting the Wires
    261
  - PROGRAMMING the EMCO VK-3V Control Unit
    262
  - Description of Operation
    262
    
    How to Program the EMCO Load Weigher Control Unit
    262
    
    Menu/Programming Order
    262
  - Calibration
    263
    
    Manual Calibration with Weights
    263
  - Auto-Zero Calibration
    264
  - Final Calibration with Icontrol
    265
  - Additional Icontrol Settings and Procedures
    266
  - Installation with 2 to 1 Roping
    267
  - Verifying the Zero Calibration (Empty Car Weight)
    268
  - Troubleshooting
    268
- MCE Load Weigher
  
  269
  - Installation Method #1 - Preferred
    270
    
    Method #1 Installation Instructions
    273
  - Installation Method # 2
    275
  - Installation Method # 3
    275
Section 6. Troubleshooting

277
- About Troubleshooting
  
  277
- Troubleshooting Tools
  
  278
- Safety String Bypass Jumper
  
  279
  - Message Tables
    280
- Icontrol Messages
  
  289
- Circuit Boards and Assemblies
  
  355
  - Circuit Board Removal and Replacement
    355
  - Ibox Removal and Replacement
    356
    
    Ibox Configuration File
    356
    
    Ibox Removal
    356
    
    Ibox Installation
    357
    
    Ibox File Upload
    357
- Icontrol Circuit Board Quick References
  
  358
Section 7. Ibox Front Panel Controls

399
- About the Ibox Front Panel
  
  399
- LCD Display and Keypad
  
  401
  - Keypad Controls
    402
  - LCD Display
    402
  - Parameter Entry
    403
  - Editing a Controller Parameter
    404
- Setting Ibox Ethernet Port Addresses
  
  407
  - IP Address Verification/Setting
    408
- System Status Display
  
  409
  - LED Status Display
    409
  - LCD Status Display
    410
  - System Control Switches
    410
- Safety Bypass Jumper and Fuses
  
  411
- About Iview
  
  414
Section 8. Using Iview

414
- How Iview Works
  414
- Installing Iview
  415
- Getting Started
  
  416
  - Direct Connections
    417
  - LAN Connections
    425
    
    Creating a New LAN Connection
    425
- Working Online
  
  429
- Working Offline
  
  435
- Accessing Online Help
  
  436
- Iview Windows and Tabs
  
  437
  - Controller - Configuration Tabs
    437
  - Controller - Diagnostic Tabs
    437
  - Controller - Setup Tabs
    437
  - Additional Windows
    437
  - Controller - Layouts
    442
  - System View Windows and Tabs
    443
    
    System - Configuration Tabs
    443
    
    System - Diagnostic Tabs
    443
    
    Additional Windows
    443
  - Pinning and Unpinning Windows
    445
  - Resizing Windows
    446
  - Docking and Undocking Windows
    447
  - Printing Screens
    450
  - Setting the System's Date and Time
    450
  - Editing Dynamic Displays
    451
Section 9. Iview - Controller View

453
- About this Section
  
  453
  - Selecting Controller View
    453
- Controller View Windows and Tabs
  
  454
  - Iview Button Bar
    455
  - Iview Status Bar
    455
  - Hoistway Window
    456
    
    Mode of Operation
    456
  - Mode of Operation
    457
- Operational Status Tab
  
  460
  - Motion
    461
  - Door Lock
    462
- Diagnostics Tabs
  
  463
  - Diagnostics - Diagnostic Flags
    464
  - Diagnostics - Diagnostic Outputs
    465
  - Diagnostics - Event Log
    466
  - Diagnostics - Fault Bypass
    469
  - Diagnostics - Terminal Switches Status
    471
  - Diagnostics - Virtual Oscilloscope
    473
    
    Display Editing
    474
- Configuration Tabs
  
  476
- Configuration - Brake Tab
  
  477
- Configuration Tabs
  
  477
  - Brake - Control Tab - Voltage
    477
  - Brake - Control Tab - Timers
    478
  - Brake - Configuration Tab
    479
- Configuration - Car Call Enable
  
  480
- Configuration - Car Operation
  
  481
  - Car Operation - Doors Tab
    482
  - Car Operation - Devices Tab
    485
  - Car Operation - Passenger Tab
    489
    
    Passenger - Door Operation Tab
    492
    
    Passenger - Door Operation - Front / Rear Tabs
    494
  - Car Operation - Fire Service Tab
    496
    
    Fire Service - Fire Code
    497
    
    Fire Code - Recall - General Tab
    499
    
    Fire Code - Recall - Front / Rear Door Tabs
    502
    
    Fire Code - In-Car - General Tab
    504
    
    Fire Code - In-Car - Front / Rear Tabs
    507
    
    Fire Code - In-Car Recall - Front / Rear Tabs
    509
  - Car Operation - Independent Service Tab
    511
  - Car Operation - Elevator Recall Tab
    513
  - Car Operation - Earthquake Tab
    516
  - Car Operation - EMS Tab
    518
  - Car Operation - Emergency Power Tab
    522
  - Car Operation - CFSS Tab
    525
  - Car Operation - Flood Operation Tab
    528
  - Car Operation - Attendant Service Tab
    530
  - Car Operation - Auto Stop Tab
    531
  - Car Operation - Sabbath Tab
    533
  - Car Operation - Shuttle Service
    536
  - Car Operation - Heat Detectors
    538
- Configuration - Drive
  
  539
  - Drive - General Tab
    540
  - Drive - Safety Tab
    542
  - Drive - Filters Tab
    543
  - Drive - Pretorque Tab
    544
  - Drive - Calibration Tab
    545
- Configuration - Floor Heights
  
  546
- Configuration - General
  
  547
  - General - Floor Data Tab
    548
  - General - Car Call Eligibility Tab
    549
- Configuration - I/O Boards
  
  552
  - I/O Board - Configurable Outputs
    557
  - Input Signal Groups
    558
  - Output Signal Groups
    567
- Configuration - Ibox Configuration
  
  577
- Configuration - Loadweigher
  
  578
- Configuration - Pattern
  
  580
  - Pattern - Common Tab
    581
  - Pattern - Modes Tab
    583
- Configuration - Terminal Switches
  
  586
- Configuration - Timer Tables (Controller)
  
  587
  - Timer Details
    588
- Configuration - Advanced - User Events
  
  590
- Configuration - Advanced - Custom Outputs
  
  591
  - Controller - Setup Tabs
    592
- Controller - Setup Tabs
  
  593
  - Setup - Counterweight Tab
    593
  - Setup - Drive Tab
    594
  - Setup - Floor Heights - Learn Tab
    595
  - Setup - Floor Heights - Floor Offsets Tab
    597
  - Setup - Load Weigher Tab
    598
  - Setup - Safety - Configuration Tab
    599
    
    Configuration
    600
    
    Learn
    601
  - Setup - Safety - Inventory Tab
    602
  - Setup - Terminal Switches Tab
    603
- Controller - Safety Tests
  
  604
  - Controller - Layouts
    605
  - Call Registration
    606
- Call Registration
  
  607
- Controller - Layouts
  
  607
- Controller - Firmware Update
  
  607
  - Upgrade Options
    609
    
    About this Section
    611
    
    System View Windows and Tabs
    612
  - Iview Status Bar
    613
- System View Windows and Tabs
  
  614
  - An Overview of System Options
    614
  - System Configuration Tab
    616
- System Configuration Tab
  
  617
  - Building
    617
  - CFSS (Commandeer for Special Services)
    619
  - Dispatching - Options
    621
  - Dispatching - Configurations
    622
  - Hall Call Eligibility
    623
    
    Mode of Operation
    624
    
    Automatic
    625
    
    Balanced
    627
    
    Lobby Peak
    628
    
    Demand up Peak
    629
  - Parking
    630
    
    Parking Configurations
    631
    
    Choose Dynamic or User-Defined Parking
    632
    
    Sector Dispatching
    635
    
    Sending Changes to Icontrol
    636
  - Parking Eligibility
    637
  - Split Bank Operation
    639
  - Management
    641
    
    Local Dispatcher
    642
    
    Configuration Tabs - Emergency Power
    643
- Configuration Tabs - Emergency Power
  
  644
  - Defining Emergency Power Behavior
    644
- Configuration Tabs - Legacy Group Interface
  
  646
  - Cross-Cancellation
    647
  - Configuration Tabs - Security
    648
  - General - Configuration
    649
  - General - Manage Passwords
    650
  - Security - General
    651
  - Hall Calls
    652
    
    Per-Car Lockout
    654
  - Car Calls - Configuration
    655
  - Car Calls - Mode Overrides
    657
  - Car Calls - Passcodes
    658
    
    Car Calls - Passcodes - Passenger
    659
- Configuration Tabs - System I/O
  
  661
  - Default Calls Button
    662
  - Configuring System I/O
    663
  - System I/O - Bus Tab
    670
- Configuration Tabs - Timer Tables (System)
  
  672
  - Timer Details
    673
- Configuration Tabs - User Events
  
  675
- Configuration Tabs - Remote Outputs
  
  676
- Diagnostic Tabs - Event Log
  
  678
- System - Hoistway
  
  680
  - Per Car Display
    682
  - Call Registration
    683
- System Performance
  
  684
- System - Layouts
  
  685
  - About this Section
    687
- About this Section
  
  688
Section 11. Reference

688
- Icontrol AC Specifications
  
  688
- Software Test Point Signals
  
  689
- Ibox Field Connections
  
  693
- System and LAN Ethernet
  
  701
  - Elevator LAN Network
    702
  - Summary
    705
  - Summary by Group
    706

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MCi iControl Manuals

MCi iControl User Manual (740 pages)

Table of Contents

Section Intro. Introduction

Icontrol - August 2008 Release

In this User Guide

What's New

Using Iview On-Line Help

Using the Installation Checklist

Section 1. Icontrol Description

About Icontrol

Icontrol Features

Icontrol Function

Icontrol

Iview Programming and Diagnostic Software

System Interconnect

Iland Landing System

Ilink Car Top Communication

Icue Intelligent Dispatching

Imonitor Central Monitoring

Ireport Logging and Report Generating

Optional Load Weighing System

Section 2. Construction Mode

In this Section

Machine Room Preparation

Recommended Tools and Test Equipment

About MCE Job Prints

Controller Cabinet Installation

Equipment Grounding

Check for Shorts to Ground

AC Voltage Verification and Wiring

AC Hoist Motor, Brake, and Velocity Encoder

Basic Safety String and Associated Wiring

Applying Power

Setting Initial Operating Parameters

Drive Offsets Calibration

Brake Calibration

Running on Machine Room Inspection

Section 3. Inspection Mode

In this Section

Iland Landing System

Cartop Mounting

Installation Instructions

Installing the Floor Leveling Magnets

Cabling Connections

Iland Status Leds

Iview Parameter Setting

Installing Ilink

Installing the Hoistway Limit Switches

Installing the Load Weigher

Installing Brake Monitoring

Installing the Earthquake Sensor

Installing the Serial Hall Call System

Installing the Serial COP System

Verifying Cartop Voltages

Verifying Door Operation

Verifying the Safety Configuration

Exit Construction Mode

Running on Machine Room Inspection

Prepare for Final Adjustments

Section 4. Final Adjustment

In this Section

Learning the Floor Heights

Verifying One Floor Run Operation

Reaching Contract Speed

Learning Normal & Emergency Terminal Limit Switches

Shaping the Speed Profile

Controlling Initial Start of Car Motion

Adjusting Leveling and Final Stop

Load Weigher Adjustment for Dispatching

Load Weigher Configuration

Pre-Start Sequence

Calibration and Verification of Safety Functions

Safety Tests

Before Release to Passenger Operation

Section 5. System Options

About System Options

Icentral - Central Dispatcher

Icontrol Ethernet Overview

Comm-Connect Cabinet - Local/Dispatcher