Clutch Specifications; Clutch And Primary Drive Torque Specifications - Yamaha V star 1100 Owner's Manual

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boss for the cam chain drive assembly shaft
(C). See Figure 48.
10. Install the cam chain drive assembly and the
cylinder head as described in Chapter Four.
11. Install the clutch as described in this chapter.
Inspection
1. Inspect the primary drive gear (Figure 60) for
broken or missing teeth. If it is worn, replace the
primary drive gear and inspect the primary driven
gear on the clutch housing.
2. Inspect the dogs (A, Figure 57) and teeth (B) on
the timing gear for chips, cracks or other signs of
damage. If there is wear or damage, replace the tim-
ing drive gear and inspect the front cylinder cam
chain drive assembly (Chapter Four).
Item
Friction disc
Thickness
Quantity
Clutch plate
Thickness
Quantity
Warp
Clutch plate No. 1
Thickness
Quantity
Warp
Clutch lever free play
At lever end
Clutch spring free height
Clutch housing thrust clearance
Clutch housing radial clearance
Push rod No. 2 warp
Table 2 CLUTCH AND PRIMARY DRIVE TORQUE SPECIFICATIONS
Item
Clutch adjuster locknut
Clutch cover bolts
Clutch nut
Clutch spring bolts
Primary drive gear nut
Shift-lever clamp bolt
60
3. Inspect the Woodruff key for nicks or other signs
of wear. If it is worn, replace the key and inspect the
keyway in the primary drive gear, timing gear, slot-
ted washer and in the crankshaft.
4. Inspect the threads of the primary gear nut. Re-
place the nut as necessary.
Table 1 CLUTCH SPECIFICATIONS
New mm (in.)
2.9-3.1 (0.114-0.122)
8
1.9-2.1 (0.075-0.083)
7
–
2.5-2.7 (0.098-0.106)
1
–
5-10 (0.20-0.39)
7.2 (0.283)
0.05-0.40 (0.002-0.016)
0.010-0.044 (0.0004-0.0017)
–
N•m
12
10
70
8
110
10
CHAPTER SIX
Service limit mm (in.)
2.8 (0.11)
–
0.1 (0.004)
Less than 0.1 mm (0.004 in.)
0.1 (0.004)
Less than 0.1 mm (0.004 in.)
–
6.5 (0.256)
–
–
0.5 (0.02)
in.-lb. ft.-lb.
106 –
89 –
– 52
71 –
– 81
89 –