Countershaft Disassembly - Yamaha V star 1100 Owner's Manual

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1. Install fourth gear (A, Figure 19) onto the
mainshaft, and slide it up against first gear. Make
sure the engagement dogs on the gear face away
from first gear.
2. Install a splined washer (B, Figure 19) and a new
snap ring (C). The flat side of the snap ring must face
away from the splined washer, and the snap ring
must be completely seated in the shaft groove (Fig-
ure 20). Position the snap ring so its end gap sits
within a groove in the mainshaft (Figure 16).
4. Install the second-third combination gear so
third gear (Figure 21) faces toward fourth gear.
5. Install fifth gear (A, Figure 22) so its flat side
faces away from the second-third combination gear.
6. Install the washer (B, Figure 22) and a new snap
ring (C). The flat side of the snap ring should face
out away from the washer.

Countershaft Disassembly

Refer to Figure 17.
1. Clean the assembled shaft in solvent. Dry all
components with compressed air or let the assembly
sit on rags to drip dry.
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CHAPTER SEVEN