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Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual.
This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
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IMPORTANT MANUAL INFORMATION AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPECTIONS AND CAREFUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE. *Product and specifications are subject to change without notice.
TABLE OF CONTENTS SAFETY INFORMATION ....1-1 OPERATION AND IMPORTANT Adjusting the clutch lever free Location of important labels ...1-5 RIDING POINTS ........ 5-1 play ........... 6-22 Starting the engine ......5-1 Adjusting the brake lever free DESCRIPTION ........2-1 Shifting ........... 5-2 play ...........
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Matte color caution ......7-1 Care ..........7-1 Storage ...........7-3 SPECIFICATIONS ......8-1 CONSUMER INFORMATION.....9-1 Identification numbers ....9-1 Reporting safety defects ....9-3 Motorcycle noise regulation ....9-4 Maintenance record ......9-5 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY ........9-7 YAMAHA EXTENDED SERVICE (Y.E.S.) ........9-9...
SAFETY INFORMATION EAU10281 AND/OR WHEN MADE NECES- • Ride where other motorists can SARY BY MECHANICAL CONDI- see you. Avoid riding in another MOTORCYCLES SINGLE TIONS. motorist’s blind spot. TRACK VEHICLES. THEIR SAFE USE Many accidents involve inexperi- AND OPERATION ARE DEPENDENT Safe riding enced operators.
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Modifications made to this motorcycle other motorists can see you. the single most critical factor in the pre- not approved by Yamaha, or the re- The posture of the operator and vention or reduction of head injuries. moval of original equipment, may ren- passenger is important for proper Always wear an approved helmet.
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Maximum load: been specifically designed for use on create instability due to improper 185 kg (408 lb) this motorcycle. Since Yamaha cannot weight distribution or aerody- test all other accessories that may be namic changes. If accessories When loading within this weight limit,...
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SAFETY INFORMATION tor and may limit control ability, Always turn the engine off before or clothing, immediately wash the therefore, such accessories are leaving the motorcycle unattended affected area with soap and water not recommended. and remove the key from the main and change your clothes.
INSTRUMENT AND CONTROL FUNCTIONS EAU10460 EAU10660 To unlock the steering Main switch/steering lock All electrical systems are off. The key can be removed. EAU10680 LOCK The steering is locked, and all electrical systems are off. The key can be re- moved.
If the warning light does not come on a Yamaha dealer check the electrical 6. Neutral indicator light “ ” for a few seconds, and then go off, circuit. have a Yamaha dealer check the elec- EAU11030 trical circuit. Turn signal indicator lights “ ” and “...
INSTRUMENT AND CONTROL FUNCTIONS EAU11601 EAU34033 two tripmeters (which show the Speedometer Tachometer unit distance traveled since they were last set to zero) a fuel reserve tripmeter (which shows the distance traveled since the fuel level warning light came a meter lighting control a clock a self diagnosis device NOTE:...
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INSTRUMENT AND CONTROL FUNCTIONS If the fuel level warning light comes on 5. Push the “SELECT” button to set (see page 3-2), the odometer display the brightness level. will automatically change to the fuel re- 6. Turn the key to “OFF”. serve tripmeter mode “TRIP F”...
If the clock display indicates such an er- EAU12430 ror code, note the code number, and Turn signal switch “ ” then have a Yamaha dealer check the To signal a right-hand turn, push this vehicle. switch to “ ”. To signal a left-hand ECA11540 turn, push this switch to “...
INSTRUMENT AND CONTROL FUNCTIONS EAU12500 EAU12820 EAU12870 Horn switch “ ” Clutch lever Shift pedal Press this switch to sound the horn. EAU12660 Engine stop switch “ ” Set this switch to “ ” before starting the engine. Set this switch to “ ”...
INSTRUMENT AND CONTROL FUNCTIONS EAU12890 EAU12941 EAU13072 Brake lever Brake pedal Fuel tank cap 1. Brake lever 1. Brake pedal 1. Fuel tank cap lock cover 2. Unlock. The brake lever is located at the right The brake pedal is on the right side of handlebar grip.
Avoid spilling fuel on the hot en- Your Yamaha engine has been de- gine. signed to use regular unleaded gaso- line with a pump octane number [(R+M)/2] of 86 or higher, or a research octane number of 91 or higher.
10%. Gasohol 2. Seat holder containing methanol is not recom- 2. Push the front of the seat down to mended by Yamaha because it can lock it in place. cause damage to the fuel system or ve- 3. Remove the key.
INSTRUMENT AND CONTROL FUNCTIONS EAU14320 To release the helmet from the hel- EAU14720 Helmet holder Adjusting the front fork met holder This front fork is equipped with spring Remove the rider seat, remove the hel- preload adjusting bolts. met from the helmet holder, and then EWA10180 install the seat.
INSTRUMENT AND CONTROL FUNCTIONS EAU34062 2. To increase the spring preload and NOTE: Adjusting the shock absorber thereby harden the suspension, Align the appropriate groove on the ad- assembly turn the adjusting nut in direction justing mechanism with the top of the This shock absorber assembly is (a).
INSTRUMENT AND CONTROL FUNCTIONS preload. With each complete turn ECA11240 Rebound damping setting: CAUTION: of the adjusting nut, distance A is Minimum (soft) changed by 1.5 mm (0.06 in). Always tighten the locknut against 20 click(s) in direction (b)* Standard the adjusting nut, and then tighten 10 click(s) in direction (b)* the locknut to the specified torque.
INSTRUMENT AND CONTROL FUNCTIONS manufacturer cannot be held re- EAU15301 below and have a Yamaha dealer re- Sidestand sponsible for property damage or pair it if it does not function proper- The sidestand is located on the left side personal injury that may result from of the frame.
Periodically check the operation of the ignition circuit cut-off system according to the following procedure. EWA10250 WARNING If a malfunction is noted, have a Yamaha dealer check the system be- fore riding. 3-14...
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5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.
PRE-OPERATION CHECKS EAU15593 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
Transfer case oil • Check vehicle for oil leakage. 6-13 • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check lever free play. • Adjust if necessary. Front brake • Check brake pads for wear.
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• Make sure that operation is smooth. • Check cable free play. Throttle grip 6-18, 6-28 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-28 •...
OPERATION AND IMPORTANT RIDING POINTS ECA11130 EAU16671 ECA10260 Shifting CAUTION: CAUTION: For maximum engine life, always Even with the transmission in warm the engine up before starting the neutral position, do not off. Never accelerate hard when the coast for long periods of time engine is cold! with the engine off, and do not tow the motorcycle for long dis-...
OPERATION AND IMPORTANT RIDING POINTS 4. At the recommended shift points 3. Shift the transmission into the neu- EAU16841 Engine break-in shown in the following table, close tral position when the motorcycle There is never a more important period the throttle, and at the same time, is almost completely stopped.
If any engine trouble should oc- may overturn. cur during the engine break-in ECA10380 period, immediately have a CAUTION: Yamaha dealer check the vehi- Never park in an area where there cle. are fire hazards such as grass or other flammable materials.
TRAINED AND EQUIPPED TO PER- certain maintenance work correctly. FORM THESE PARTICULAR SER- VICES. NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.
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PERIODIC MAINTENANCE AND MINOR REPAIR EWA10340 WARNING Modifications approved Yamaha may cause loss of perfor- mance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before at- tempting any changes.
• Replace gasket(s) if necessary. Evaporative emis- • Check control system for dam- √ √ sion control system age. (For California only) • Replace if necessary. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU32185 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months...
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PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months 18 months 24 months 30 months...
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Front and rear brake √ √ √ √ √ √ 25 * • Check operation. switches • Apply Yamaha chain and cable √ √ √ √ √ √ 26 * Control cables lube or engine oil SAE 10W-30 thoroughly.
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• Adjust headlight beam. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. NOTE: From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months.
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PERIODIC MAINTENANCE AND MINOR REPAIR • Replace the brake hoses every four years and if cracked or damaged.
Do not attempt to diagnose 0.8–0.9 mm (0.031–0.035 in) such problems yourself. Instead, have a Yamaha dealer check the vehicle. Clean the surface of the spark plug If a spark plug shows signs of electrode gasket and its mating surface, and then...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU19681 EAU34083 Canister (for California only) Engine oil and oil filter car- NOTE: To achieve the proper engine oil tem- tridge perature for an accurate oil level read- The engine oil level should be checked ing, the engine must have first before each ride.
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PERIODIC MAINTENANCE AND MINOR REPAIR ECA10900 CAUTION: Make sure that the oil filler cap is se- curely tightened, otherwise oil may seep out when the engine is run- ning. To change the engine oil (with or without oil filter cartridge replace- 1.
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NOTE: An oil filter wrench is available at a Tightening torques: Yamaha dealer. Engine oil drain bolt (crankcase): 43 Nm (4.3 m·kgf, 31 ft·lbf) 8. Apply a thin coat of engine oil to Engine oil drain bolt (oil tank): the O-ring of the new oil filter car- 43 Nm (4.3 m·kgf, 31 ft·lbf)
13. Remove the engine oil filler cap, fication of “CD” or oils of a high- changed by a Yamaha dealer at the in- and then gradually fill the oil tank er quality than specified. In...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU34103 Replacing the air filter ele- ments This model is equipped with two air fil- ter elements, one of which is located in the air filter case, the other is located in the silencer case. The air filter elements should be re- placed at the intervals specified in the periodic maintenance and lubrication...
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PERIODIC MAINTENANCE AND MINOR REPAIR ECA11530 CAUTION: Place a towel or cloth under the fuel hose joints when discon- necting hoses A and B to pre- vent fuel from spilling onto the vehicle. Make sure that no foreign mate- rial enters the fuel hose joints when the hoses are disconnect- 1.
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14. Install the air filter case by pushing erated without the air filter ele- the engine but have a Yamaha it onto the air filter case joint, and ment installed, otherwise the dealer replace the hose, other- then tightening the clamp bolt.
The engine idling speed must be 18. Install the rider seat. checked as follows and, if necessary, adjusted by a Yamaha dealer at the in- Silencer case air filter element tervals specified in the periodic mainte- nance and lubrication chart.
Yamaha dealer at the intervals specified in the periodic Tire air pressure maintenance and lubrication chart. The tire air pressure should be checked and, if necessary, adjusted before each ride.
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LOAD YOUR VEHICLE. Make sure in it, or if the sidewall is cracked, con- Rear: that the total weight of the cargo, rid- tact a Yamaha dealer immediately and 250 kPa (36 psi) (2.50 kgf/cm²) er, passenger, and accessories have the tire replaced.
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Always adjust the tire air pres- TR412 characteristics of the motor- Valve core: sure according to the operating cycle cannot be guaranteed. #9100 (original) conditions. After extensive tests, only the tires listed below have been ap- proved this model Yamaha Motor Co., Ltd. 6-20...
The accessories or replacement fore each ride. If any damage is parts you choose for your vehicle found, have a Yamaha dealer re- should be designed specifically for place the wheel. Do not attempt this model, and they must be se-...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU22041 5. To increase the clutch lever free Adjusting the clutch lever free NOTE: play, turn the adjusting nut in direc- If the specified clutch lever free play play tion (a). To decrease the clutch le- could be obtained as described above, ver free play, turn the adjusting nut tighten the locknut and skip the rest of...
A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system. If there is air in the hy- draulic system, have a Yamaha dealer bleed the system before operating the motorcycle. Air in 1. Locknut 1.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU22390 the point that a wear indicator almost Checking the front and rear touches the brake disc, have a Yamaha brake pads dealer replace the brake pads as a set. The front and rear brake pads must be...
However, if the Use only the recommended quality brake fluid level goes down sud- 1. Minimum level mark brake fluid, otherwise the rubber denly, have a Yamaha dealer Rear brake seals may deteriorate, causing check the cause. leakage and poor braking perfor- mance.
Changing the brake fluid Drive belt slack with a force of 45 N (4.5 kgf, 10 lbf) Have a Yamaha dealer change the The drive belt slack should be checked applied to the belt with a belt ten- brake fluid at the intervals specified in and adjusted at the intervals specified sion gauge as shown.
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PERIODIC MAINTENANCE AND MINOR REPAIR EAU23080 3. To tighten the drive belt, turn the ECA10880 To adjust the drive belt slack CAUTION: adjusting bolt on each side of the 1. Loosen the axle nut and the brake swingarm in direction (a). To loos- Improper drive belt slack will over- caliper bracket bolt.
If a cable is damaged maintenance chart. or does not move smoothly, have a Yamaha dealer check or replace it. Recommended lubricant: Yamaha Chain and Cable Lube or engine oil SAE 10W-30...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23141 Recommended lubricants: Recommended lubricants: Checking and lubricating the Brake pedal: Brake lever: brake and clutch levers Silicone grease Silicone grease Shift pedal: Clutch lever: Brake lever Lithium-soap-based grease (all- Lithium-soap-based grease (all- purpose grease) purpose grease) Clutch lever The operation of the brake and clutch...
Recommended lubricant: necessary. Lithium-soap-based grease Recommended lubricant: EWA10730 WARNING Lithium-soap-based grease If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Recommended lubricant: Lithium-soap-based grease (all-pur- pose grease) 6-30...
Securely support the vehicle so that fork does not operate smoothly, damage and excessive oil leakage. there is no danger of it falling over. have a Yamaha dealer check or re- pair it. To check the operation 2. Hold the lower ends of the front 1.
If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings. 1. Negative battery lead (black) 2. Battery 3.
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Storing a discharged battery can cause permanent To charge the battery battery damage. Have a Yamaha dealer charge the bat- To charge a sealed-type (MF) tery as soon as possible if it seems to battery, a special (constant-volt- have discharged. Keep in mind that the age) battery charger is required.
5. Backup fuse (for odometer and clock) check if the device operates. 6. Auto-decompression fuse 5. If the fuse immediately blows 7. Spare fuse again, have a Yamaha dealer 8. ECU (Electronic Control Unit) fuse check the electrical system. 6-34...
PERIODIC MAINTENANCE AND MINOR REPAIR 6. Install the battery cover, and then EAU23792 Replacing the headlight bulb hook the battery band onto the This model is equipped with a quartz holder. bulb headlight. If the headlight bulb burns out, replace it as follows. 1.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU24210 EAU24321 Replacing a turn signal light Replacing a license plate light bulb bulb 1. Remove the turn signal lens by re- 1. Remove the license plate light unit moving the screws. by removing the nuts, washers and rubber dampers.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU24350 a jack either under each side of the Supporting the motorcycle frame in front of the rear wheel or under Since this model is not equipped with a each side of the swingarm. centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up-...
However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
Rust and corrosion can develop matte colored finished parts. Be Cleaning even if high-quality components are sure to consult a Yamaha dealer for ECA10771 advice on what products to use be- used. A rusty exhaust pipe may go un- CAUTION: fore cleaning the vehicle.
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MOTORCYCLE CARE AND STORAGE contact with strong or abrasive scratched, use a quality plastic 1. Clean the motorcycle with cold wa- cleaning products, solvent or polishing compound after ter and a mild detergent, after the thinner, fuel (gasoline), rust re- washing.
Make sure that there is no oil or NOTE: wax on the brakes or tires. Consult a Yamaha dealer for advice on If necessary, clean the brake Long-term what products to use. discs and brake linings with a...
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MOTORCYCLE CARE AND STORAGE 3. Perform the following steps to pro- 4. Lubricate all control cables and the tect the cylinders, piston rings, etc. pivoting points of all levers and from corrosion. pedals as well as of the side- a. Remove the spark plug caps stand/centerstand.
SPECIFICATIONS Dimensions: Engine oil: Spark plug (s): Overall length: Type: Manufacturer/model: 2385 mm (93.9 in) YAMALUBE 4 (20W40) or SAE20W40 NGK/DPR7EA-9 Overall width: Recommended engine oil grade: Manufacturer/model: 935 mm (36.8 in) API service SG type or higher, JASO DENSO/X22EPR-U9 Overall height: standard MA Spark plug gap:...
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
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1. Model label The model label is affixed to the frame under the rider seat. (See page 3-9.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.
CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
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CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months...
CONSUMER INFORMATION EAU26663 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that CUSTOMER’S RESPONSIBILITY under this Engine new Yamaha motorcycles will be free from defects in warranty shall be to: Displacement Period...
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CUSTOMER SERVICE What costs are my responsibility during the warranty period? If your machine requires warranty service, you must take it to any authorized Yamaha The customer’s responsibility includes all costs of normal maintenance services, motorcycle dealer within the continental United States. Be sure to bring your warranty non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, registration card or other valid proof of the original date of purchase.
This excellent Y.E.S. plan coverage is only available to dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still backed protection can be. within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts.
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Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.
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INDEX Fuel level warning light......3-2 Fuel tank cap...........3-7 Accessories and replacement parts ..6-21 Rear brake light switch, adjusting ..6-23 Fuses, replacing........6-34 Air filter elements, replacing ....6-14 Rear suspension, lubricating ....6-30 Rider seat ..........3-9 Handlebar switches .........3-5 Battery ..........
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INDEX Turn signal switch ........3-5 Valve clearance ........6-18 Vehicle identification number ....9-1 Warranty, extended......... 9-9 Warranty, limited ........9-7 Wheel bearings, checking..... 6-32 Wheels ..........6-21...
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YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2007.05-0.5×1 CR...
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