Copley Controls Xenus R10 Manual

Copley Controls Xenus R10 Manual

Ruggedized digital servo drive for brushless/brush motors

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CONTROL MODES
Indexer, Point-to-Point, PVT
Camming, Gearing, Position, Velocity, Torque
COMMAND INTERFACE
CANopen
ASCII and discrete I/O
Stepper commands
Single-ended or Differential selectable
±10V position/velocity/torque command
PWM velocity/torque command
Master encoder (Gearing/Camming)
COMMUNICATIONS
CANopen
RS-232
RS-422 (Optional)
FEEDBACK
Digital quad A/B encoder
Aux encoder / emulated encoder out
Analog sin/cos encoder (-S versions)
Resolver (-R versions)
Digital Halls
I/O - DIGITAL
12 inputs, 4 outputs
ACCESSORIES
External regen resistors
External edge filter
DIMENSIONS: mm [in]
191 x 140 x 64 [7.5 x 5.5 x 2.5]
DESCRIPTION
Xenus R10 is a ruggedized, AC powered servo drive for position, velocity, and torque control of AC brushless and DC brush motors. It
operates on a distributed control network, as a stand-alone indexing drive, or with external motion controllers.
Indexing mode simplifies operation with PLC's that use outputs to select and launch indexes and inputs to read back drive status. A
single serial port on the PLC can send ASCII data to multiple drives to change motion profiles as machine requirements change.
CAN bus operation supports Profile Position, Profile Velocity, Profile Torque, Interpolated Position, and Homing. Up to 127 Xenus R10
drives can operate on a single CAN bus and groups of drives can be linked via the CAN so that they execute motion profiles together.
Operation in torque (current), velocity, and position modes with external motion controllers is supported. Input command signals are
±10 Vdc (torque, velocity, position), PWM/Polarity (torque, velocity), or Step/Direction (position).
RUGGEDIZED STANDARDS CONFORMANCE
Ambient Temperature
Thermal Shock
Relative Humidity
Vibration
Altitude
Shock
MIL-STD specifications
IEC specifications
Copley Controls, 20 Dan Road, Canton, MA 02021, USA
Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com
Xenus R10
RUGGEDIZED DIGITAL
SERVO DRIVE FOR
BRUSHLESS/BRUSH MOTORS
Model
R10-230-18
R10-230-36
R10-230-40
Add -S to part numbers above for sin/cos feedback
Add -R for resolver feedback
Non-Operating
-50ºC to 85ºC
Operating
-40ºC to 70ºC
Operating
-40ºC to 70ºC in 1 minute
Non-Operating
95% non-condensing at 60ºC
Operating
95% non-condensing at 60ºC
Operating
5 Hz to 500 Hz, up to 3.85 grms
Non-Operating
-400 m to 12,200 m
Operating
-400 m to 5,000 m
Crash Safety
75 g peak acceleration
Operating
40 g peak acceleration
MIL-STD-
461, 704, 810, 1275, 1399
IEC-
60068, 60079
Tel: 781-828-8090
R10
Vac
Ic
Ip
100 - 240
6
18
100 - 240
12
36
100 - 240
20
40
Fax: 781-828-6547
Page 1 of 30
RoHS
R

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Summary of Contents for Copley Controls Xenus R10

  • Page 1 DESCRIPTION Xenus R10 is a ruggedized, AC powered servo drive for position, velocity, and torque control of AC brushless and DC brush motors. It operates on a distributed control network, as a stand-alone indexing drive, or with external motion controllers.
  • Page 2 The Maximum Mains Currents shown above occur when the drive is operating from the maximum input voltage and is producing the rated continuous output current at the maximum output voltage. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 3 +24 Vdc From drive +24 Vdc power supply to power motor brake Frame ground For motor cable shield Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 3 of 30...
  • Page 4 2.55 (64,8) LOW-PROFILE 0.925 (23,5) HEATSINK OPTION (-HL) 0.88 (22,4) 6.75 (171,5) STANDARD 1.99 (50,5) HEATSINK OPTION (-HS) Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 4 of 30...
  • Page 5: Ascii Communications

    CAN Node ASCII COMMUNICATIONS The Copley ASCII Interface is a set of ASCII format commands that can be used to operate and monitor Copley Controls Accelnet, Stepnet, and Xenus series amplifiers over an RS-232 serial connection. For instance, after basic amplifier configuration values have been programmed using CME 2, a control program can use the ASCII Interface to: • Enable the amplifier in Programmed Position mode.
  • Page 6: Canopen Communication

    CAN S TATUS LED CAN Status LED Drive Status LED Note: Red & green led on-times do not overlap. LED color may be red, green, off, or flashing of either color. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 6 of 30...
  • Page 7: Drive Status Led

    TD B(+) black TD A(-) RD A(-) yellow RD B(+) TD B(+) blue RD A(-) TD A(-) green Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 7 of 30...
  • Page 8 Duty = 50% ±50% Velocity [IN9] Current or [IN7-] Velocity [IN10] <no connection> No function [IN10+] <no connection> Function [IN8-] Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 8 of 30...
  • Page 9 [IN10] [IN10+] 100 pF [IN8-] MAX3281 100 pF [IN11] [IN11] [IN12] [IN12] 33 nF 33 nF 74HC14 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 9 of 30...
  • Page 10 Resolver models can also take Hall signal at inputs [IN6~8]. See 3.3 nF page 15 for connections. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 11 The operation of the brake is programmable with CME 2. It can also be programmed as a general-purpose digital output. = Shielded cables required for CE compliance Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 12 [IN10] when they are single-ended. But, at higher frequencies these are likely to be differential signals in which case the multi-mode port can be used. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 13 * Optional Notes: 1) The total output current from the +5 Vdc supply to J7-20 cannot exceed 400 mAdc 2) Line filter is required for CE Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 14 1) The total output current from the +5 Vdc supply to J7-20 cannot exceed 400 mAdc 2) Line filter is required for CE 3) Page 11 shows connections for analog Hall commutation with digital incremental position feedback. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 15 3) Usage of [IN6~8] for Hall sensors is optional. If not used for Halls, these are programmable, high-speed inputs. Signal Ground for Halls can use J7-15, J7-19, or J8-5. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 16 When this is done the drive signal voltages Power distribution in Xenus R10 is divided into four of the motor is converted back into electrical will be referenced to the same 0 V level as the sections: +24 Vdc, CAN, signal, and high-voltage.
  • Page 17 2) Line filter required for CE to the drive. 3) Ferrite core required for shielded cable to regen resistor which must be in shielded enclosure. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 17 of 30...
  • Page 18 +24 Vdc Control Power Euro-style 5,0 mm pluggable terminal block Brake Output [OUT4] 0V (+24 Vdc Return) ISOLATED CIRCUIT Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 18 of 30...
  • Page 19 J8 CABLE CONNECTOR: High-Density D-Sub, 15 Position, Male Notes: 1. The total current drawn from the +5 Vdc outputs cannot exceed 400 mA Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 20 Euro-style 5,0 mm pluggable terminal block +24 Vdc Control Power Brake Output [OUT4] 0V (+24 Vdc Return) Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 20 of 30...
  • Page 21 J8 CABLE CONNECTOR: High-Density D-Sub, 15 Position, Male Notes: 1. The total current drawn from the +5 Vdc outputs cannot exceed 400 mA Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 22 Wago: 51117974 or 721-103/026-047/RN01-0000 Euro-style 5,0 mm pluggable terminal block Brake Output [OUT4] 0V (+24 Vdc Return) Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 22 of 30...
  • Page 23 J8 CABLE CONNECTOR: High-Density D-Sub, 15 Position, Male Notes: 1. The total current drawn from the +5 Vdc output cannot exceed 400 mA Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 24 PC or compatible with 166MHz with 64MB RAM minimum Serial Cable Kit SER-CK 266 MHz with 128MB RAM recommended Connects a PC serial port to Xenus R10 RX-232 connector J5 Serial port (RS-232) CAN bus interface (1) RS-232 9-pin D-Sub to RJ-11 adapter...
  • Page 25 CME 2 RS-232 Cable Kit Add -S to part numbers above for sin/cos feedback, or add -R for resolver feedback models. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 26: Stand-Alone Operation

    CME 2 RS-232 Cable Kit Add -S to part numbers above for sin/cos feedback, or add -R for resolver feedback models. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 27: Installation

    Controller Regen Resistor (Optional) Sin/Cos Quad A/B Resolver +24 Vdc Encoder Encoder Power Supply Required Models Models Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 27 of 30...
  • Page 28 4. Torque the #6-32 mounting screws to 8~10 lb- Blue Protective Sheet in (0.9~1.13 N·m). (Discard) Xenus R10 Drive Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 28 of 30...
  • Page 29 4 = No heatsink with fan 5 = Standard heatsink with fan Continuous Output Current (Adc) Continuous Output Current (Adc) Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 29 of 30...
  • Page 30 Connector Kit CME 2 CME 2 CD SER-CK Serial Cable Kit Note: The heatsink can be fitted at the factory by adding an “-HS” or “-HL” to the drive part number to specify the standard or low-profile type. For fitting a heatsink to an drive in the field, complete kits are available (XSL-HS and XSL-HL). These kits contain the heatsink, mounting hardware, and dry-film interface. Note: Specifications are subject to change without notice Rev 8.02_we 01/18/2012 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 30 of 30...
  • Page 31 40 g peak acceleration MIL-STD specifications MIL-STD- 461, 704, 810, 1275, 1399 IEC specifications IEC- 60068, 60079 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 1 of 24...
  • Page 32 XMT-A, XMT-B, RCV-A, RCV-B, in a 6-position, 6-contact RJ-11 style modular connector Mode Full-duplex, RS-422 slave, 9,600 to 115,200 baud Protocol Binary and ASCII formats Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 2 of 24...
  • Page 33: Led Indicators

    Following the provisions of EC Directive 2006/95/EC UL 508C 3 Ed.: 2002 UL Standard for Safety for Power Conversion Equipment Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 3 of 24...
  • Page 34 ENCODER EMULATION Resolution Programmable to 16,384 counts/rev (4096 line encoder equivalent) Buffered encoder outputs 26C31 differential line driver Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 4 of 24...
  • Page 35 [88.62] .338 [8.59] 4.457 [113.2] .187 [4.75] 2.125 2.086 [53.98] [52.98] 1.045 [26.54] 4.736 [120.3] 4.506 [114.5] Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 5 of 24...
  • Page 36 ASCII COMMUNICATIONS The Copley ASCII Interface is a set of ASCII format commands that can be used to operate and monitor Copley Controls Accelnet, Stepnet, and Xenus series amplifiers over an RS-232 serial connection. For instance, after basic amplifier configuration values have been programmed using CME 2, a control program can use the ASCII Interface to: •...
  • Page 37 Duty = 50% ±50% Duty = 0 - 100% Current or Velocity [IN12-] [IN12-] [IN13+] Direction [IN13-] Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 7 of 24...
  • Page 38 Enc. A Enc A [IN13-] [IN9] Enc. B Encoder ph. B Encoder ph. B [IN12+] Enc. B [IN12-] Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 8 of 24...
  • Page 39 These are the signals that typically go to [IN9] and [IN10] when they are single-ended. But, at higher frequencies these are likely to be differential signals in which case the multi-mode port can be used. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 40: Digital Outputs

    It can sink 1 Adc and has a flyback diode that is connected to the AuxHV input (+24 Vdc). Brake timing and function is programmable. 24V Return Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 41 100 Vac of the headroom in the working machine. Output Current (Adc) Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 42: Drive Connections

    3. Pins J5-30, J6-13, and J6-17 connect to the same +5 Vdc @ 250 mAdc power source. Total current drawn from all pins cannot exceed 250 mAdc. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 43 J7 RS-232 CABLE CONNECTOR: Contact Extractor: Samtec CAT-EX-179-01 RJ-11 Modular type RxD Input 6-position, 4 used No Connect Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 13 of 24...
  • Page 44 3. Pins J5-30, J6-13, and J6-17 connect to the same +5 Vdc @ 250 mAdc power source. Total current drawn from all pins cannot exceed 250 mAdc. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 45 Crimping tool: Samtec CAT-HT-179-2024-11 6-position, 4 used Contact Extractor: Samtec CAT-EX-179-01 Signal Ground RxD Input No Connect Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 15 of 24...
  • Page 46 2. The function of [IN1] on J5-17 is always Drive Enable and is not programmable. The active level of [IN1] is programmable, and resetting the drive or clearing faults with changes on the enable input is programmable. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 47 Signal Ground Signal Ground J7 RS-232 Cable Connector: RJ-11 Modular type RxD Input 6-position, 4 used No Connect Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 17 of 24...
  • Page 48 Frame Gnd Frame Gnd XSJ-NT* CAN_GND CAN_GND 121 Ω CAN_L Terminator Drive n Connects CAN_H CAN_V+ CAN_V+ Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 18 of 24...
  • Page 49 SER-CK is connected to Drive #1 CAN Address > 0 XSJ-NC-10 XSJ-NC-01 Drive #N CAN Node XSJ-NT CAN Address > 0 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 19 of 24...
  • Page 50 • Drive must have a 121 Ω terminating resistor CANopen communications for drive control XSJ-NK SER-CK to RS-232 Sub-D 9-pin Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 20 of 24 CAN Address > 0...
  • Page 51 CAN Node CAN Address > 0 XSJ-NC-10 Drive #N XSJ-NC-01 CAN Node CAN Address > 0 XSJ-NT Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 21 of 24...
  • Page 52 Flat: 6.5 ºC/W not fan cooled or in contact with a heat sinking surface. On edge: 6.0 ºC/S Flat mounting Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 22 of 24...
  • Page 53 3 = No HS, with fan 4 = With HS, with fan 5 = Infinite heatsink Continuous Output Current (Adc) Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 23 of 24...
  • Page 54: Ordering Example

    Serial Cable Kit CME2 CME 2™ CD Note: Specifications subject to change without notice Rev 6.01_mo 03/19/2012 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 24 of 24...
  • Page 55 40 g peak acceleration MIL-STD specifications MIL-STD- 461, 704, 810, 1275, 1399 IEC specifications IEC- 60068, 60079 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 1 of 24...
  • Page 56: General Specifications

    Address selection 16 position rotary switch on front panel with 3 additional address bits available as digital inputs or programmable to flash memory Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 57 Cooling Heat sink and/or forced air cooling required for continuous power output Notes: 1. Digital input & output functions are programmable. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 58 1.50 38.1 3.00 76.2 6.58 167 Weights: Drive: 0.94 lb (0.43 kg) Heatsink: 1.0 lb (0.45 kg) Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 4 of 24...
  • Page 59: Ascii Communications

    ASCII COMMUNICATIONS The Copley ASCII Interface is a set of ASCII format commands that can be used to operate and monitor Copley Controls Accelnet, Stepnet, and Xenus series amplifiers over an RS-232 serial connection. For instance, after basic amplifier configuration values have been programmed using CME 2, a control program can use the ASCII Interface to: •...
  • Page 60 Drive Status LED Note: Red & green led on-times do not overlap. LED color may be red, green, off, or flashing of either color. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 61 TD B(+) black TD A(-) RD A(-) yellow RD B(+) TD B(+) blue RD A(-) TD A(-) green Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 7 of 24...
  • Page 62: Command Inputs

    Current or [IN9] Current or Velocity [IN7-] Velocity [IN10] <no connection> No function [IN10+] <no connection> Function [IN8-] Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 8 of 24...
  • Page 63 [IN10] [IN10+] 100 pF [IN8-] MAX3281 100 pF [IN11] [IN11] [IN12] [IN12] 33 nF 33 nF 74HC14 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 9 of 24...
  • Page 64 +5 Vdc if the motor switch is grounded when cold, 4.99 k 74HC14 10 k and open or high-impedance when over-heating. [IN5] 3.3 nF Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 10 of 24...
  • Page 65 These are the signals that typically go to [IN9] and [IN10] when they are single-ended. But, at higher frequencies these are likely to be differential signals in which case the multi-mode port can be used. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 66: Drive Connections

    3. Pins J3-20, J2-2, and J2-4 all connect to the same +5 Vdc @ 250 mAdc power source. Total current drawn from both pins cannot exceed 250 mAdc. 4. Multi-mode encoder port (J3-21~26) is shown configured for buffered-output of a digital primary motor encoder. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 67 Motor W Output PCD: ELFP06210 Ground (HV, Signal) Weco: 121-A-111/06 Tyco: 796635-6 +HV Input Aux HV Input Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 13 of 24...
  • Page 68 4. Multi-mode encoder port (J3-21~26) is shown configured for buffered-output of a digital primary motor encoder. Page 11 shows connections for analog Hall commutation with digital incremental position feedback. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 69 Motor W Output PCD: ELFP06210 Ground (HV, Signal) Weco: 121-A-111/06 Tyco: 796635-6 +HV Input Aux HV Input Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 15 of 24...
  • Page 70 5. Usage of [IN6~8] for Hall sensors is optional. If not used for Halls, these are programmable, high-speed inputs. Signal Ground for Halls can use J3-15, J3-19, or J2-5. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 71 Motor W Output PCD: ELFP06210 Ground (HV, Signal) Weco: 121-A-111/06 Tyco: 796635-6 +HV Input Aux HV Input Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 17 of 24...
  • Page 72: Grounding Considerations

    Depending on the drive mounting and cooling means this may not = SHIELDED CABLES REQUIRED be required. FOR CE COMPLIANCE Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 18 of 24...
  • Page 73 1) Shielded cables required for CE are shown in the system, and from the feedback device on diagram above. the motor. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 74 Heatsink (optional) Add -S to part numbers above for sin/cos feedback (ServoTube motors) Add -R to part numbers for resolver feedback Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 75 Heatsink (optional) Add -S to part numbers above for sin/cos feedback (ServoTube motors) Add -R to part numbers for resolver feedback Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 76 3 = Low profile heatsink with fan with fan Continuous Output Current (Adc) Continuous Output Current (Adc) Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 22 of 24...
  • Page 77: Thermal Resistance

    NO HEATSINK, NO FAN °C/W CONVECTION HEATSINK, NO FAN °C/W CONVECTION HEATSINK + FAN °C/W FORCED-AIR, 300 LFM Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 23 of 24...
  • Page 78: Ordering Example

    Serial Cable Kit CME2 CME 2™ CD Note: Specifications subject to change without notice Rev 7.02_we 01/18/2012 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 24 of 24...
  • Page 79 40 g peak acceleration MIL-STD specifications MIL-STD- 461, 704, 810, 1275, 1399 IEC specifications IEC- 60068, 60079 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 1 of 22...
  • Page 80 Latching / Non-Latching Programmable NOTES 1. [IN1] is not programmable and always works as drive Enable. Other digital inputs are programmable. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 81 The direction of the force or torque produced will depend on the polarity of the DC signal on the direction input. Duty = 50% ±50% [IN9] Current [IN10] Not used <no connection> Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 3 of 22...
  • Page 82: Pulse-Direction

    HIGH-SPEED INPUTS +5 Vdc +5 Vdc 74HC14 [IN6] [IN7] [IN8] [OUT1] [IN9] [OUT2] [IN10] 100 pF HS Inputs Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 4 of 22...
  • Page 83 Cooling options are: no heatsink and convection heatsinks. J2-29 Convection heatsinks are available from Copley in J2-30 standard, or low-profile forms. J2-3,4,21,22 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 5 of 22...
  • Page 84 GP inputs [IN1,2,3,5] have 330 µs filters, [IN4] has a 33 µs filter. RC filter time constants apply when inputs are driven by active sources and do not include the 10 kΩ pull-up resistors. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 85 1. Signals are grouped for current-sharing on the power connector. When laying out pc board artworks, all pins in groups having the same signal name must be connected. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 86 GP inputs [IN1,2,3,5] have 330 µs filters, [IN4] has a 33 µs filter. RC filter time constants apply when inputs are driven by active sources and do not include the 10 kΩ pull-up resistors. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 87 1. Signals are grouped for current-sharing on the power connector. When laying out pc board artworks, all pins in groups having the same signal name must be connected. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 88 -.020 +0.5 +0.5 0.025 [0.6] SQ. -0.5 -0.5 0.980 [24.9] Notes 1. Dimensions shown in inches [mm]. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 10 of 22...
  • Page 89 (Association Connecting Electronic Industries, http://www.ipc.org) 3. Standoffs should be connected to etches on pc board that connect to frame ground for maximum noise suppression and immunity. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 90 RJ-11 D-Sub 9F Don’t forget to order a Serial Cable Kit SER-CK when placing your order for an AEM Development Kit! Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 91: Can Connectors

    Inputs [IN9,10] are digital reference inputs for use Switch [IN7] when amplifier is used in stand-alone mode. Logic [IN8] Inputs [IN9] PWM [IN10] Direction Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 13 of 22...
  • Page 92: Encoder Connections

    J1-5 to block current flow back into the power ENCODER SIGNALS ENCODER SIGNAL Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 14 of 22...
  • Page 93 Sub-D to Port Modular RJ-11 D-Sub Cable Adapter 9-pos Power Male Accelus Serial Circuit Gnd Earth Cable Kit Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 15 of 22...
  • Page 94 Tyco/Buchanan: 796635-4 J1 CABLE CONNECTOR Amphenol/PCD: ELFP05210 Tyco/Buchanan: 796635-5 J2 CABLE CONNECTOR Dsub-15M Norcomp: 171-015-103L001 Tyco: 5-747908-2 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 16 of 22...
  • Page 95 Tyco: 5-747904-2 J5 CABLE CONNECTOR Amphenol/PCD: ELFP03210 Tyco/Buchanan: 796635-3 J3 CABLE CONNECTOR Dsub-25M Norcomp: 171-025-103L001 Tyco: 5-747912-2 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 17 of 22...
  • Page 96 Amphenol/PCD: ELFP04210 Tyco/Buchanan: 796635-4 J1 CABLE CONNECTOR Phoenix PC 5/5-STCL-7,62 J2 CABLE CONNECTOR Dsub-15M Norcomp: 171-015-103L001 Tyco: 5-747908-2 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 18 of 22...
  • Page 97 Tyco: 5-747904-2 J5 CABLE CONNECTOR Amphenol/PCD: ELFP03210 Tyco/Buchanan: 796635-3 J3 CABLE CONNECTOR Dsub-25M Norcomp: 171-025-103L001 Tyco: 5-747912-2 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 19 of 22...
  • Page 98: Power Dissipation

    105V Continuous Current (Adc) Continuous Current (Adc) Model: R22-090-24 Model: R22-090-60 Continuous Current (Adc) Continuous Current (Adc) Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 20 of 22...
  • Page 99 ° 2.04 DRIVE DRIVE DRIVE CONNECTOR STANDARD HEATSINK (R22-HS) ° STANDARD HEATSINK 2.65 DRIVE AMPLIFIER DRIVE CONNECTOR Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 21 of 22...
  • Page 100: Ordering Instructions

    Note: Specifications are subject to change without notice Rev 10.01_we 05/15/2013 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 22 of 22...
  • Page 101 40 g peak acceleration MIL-STD specifications MIL-STD- 461, 704, 810, 1275, 1399 IEC specifications IEC- 60068, 60079 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 1 of 26...
  • Page 102: Digital Control

    SLI port MOSI, SCLK, & SS1 signals, 74AHCT125 line drivers; +5 Vdc tolerant Functions Default functions are shown above, programmable to other functions Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 103 Underwriters Laboratory Standards Ul 61010-1, 2nd Ed.: 2004 Safety Requirements for Electrical Equipment for Measurement, Control and laboratory Use UL File Number E249894 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 104: Canopen Communication

    R42 and a computer CoM port which is a DTE device. CME2 -> Tools -> Communications Wizard RS232 PoRT P2/2 P2/1 D-Sub 9M (DTE) Signal Ground P2/16 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 4 of 26...
  • Page 105: Pulse & Direction

    <no connection> P2/24 P2/24 Sgnd Sgnd P2/16, P2/16, 33,34 33,34 CME2 -> Basic Setup -> Operating Mode Options Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 5 of 26...
  • Page 106: High Speed Digital Inputs

    P2/26 [IN10] MISO Sgnd P2/33 74AHCT125 SW12 P2/29 [OUT3] MOSI P2/30 [OUT4] SCLK P2/27 [OUT5] SS Switches Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 6 of 26...
  • Page 107: Motor Connections

    P2/40 Sin- CME2 -> Motor/Feedback -> Feedback P2/37 Cos+ P2/38 Cos- P2/14 +5V ENC P2/16 Sgnd Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 7 of 26...
  • Page 108: Ssi Absolute Encoder

    Data Data CME2 -> Motor/Feedback -> Feedback /Dat P2/3 MAX3362B Enc /S P2/14 +5V ENC P2/33 Sgnd Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 8 of 26...
  • Page 109 CME2 -> Motor/Feedback -> Feedback Master P2/10 P2/9 Slave P2/4 Data P2/3 P2/14 +5V ENC P2/16 Sgnd Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 9 of 26...
  • Page 110: Hall Inputs

    Resistance at 85°C ≤1650 Resistance at 95°C ≥3990 Resistance at 105°C ≥12000 CME2 -> Input / Output Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 10 of 26...
  • Page 111 Ruggedized digital seRvo dRive Accelnet foR BRushless/BRush MotoRs Plus RoHS THIS PAgE lEFT blAnk InTEnTIonAlly Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 11 of 26...
  • Page 112 <= 12" (30 cm) from drive notes: 1. Encoders with this type of connection include biSS and SSI. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 12 of 26...
  • Page 113 P1/9,10,11 P1/12,13,14 P2/16 330 µF Minimum per drive Mount external capacitor <= 12" (30 cm) from drive Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 13 of 26...
  • Page 114: Top View

    Enc Sin (-) Enc Sin(+) P2: Control Dual row, 2 mm- centers 40 position female header SAMTEC SQW-120-01-L-D Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 14 of 26...
  • Page 115 2. To determine copper width and thickness for J3 signals refer to specification IPC-2221. (Association Connecting Electronic Industries, http://www.ipc.org) 3. Standoffs should be connected to etches on pc board that connect to frame ground for maximum noise suppression and immunity. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 116 RJ-11 D-Sub 9F Don’t forget to order a Serial Cable kit SER-Ck when placing your order for a Development kit! Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 16 of 26...
  • Page 117 • Short-circuits from output to ground • Internal short circuits • Drive over-temperature Faults are programmable to be either transient or latching Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 17 of 26...
  • Page 118: Power Sources

    Circuits powered by 5V supplied only by the R42 are labeled “5V R42” External +5V From J5-1 +5V EXT J5/1 5V SEL +5V output +5V ENC J2/14 from module Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 18 of 26...
  • Page 119: Logic Outputs

    OUT3 SLI_MOSI J8/18 JP6F [OUT4] OUT4 SLI_SCLK J8/23 JP6G [OUT5] OUT5 SLI_EN1 J8/22 JP6H [OUT6] OUT6 J8/21 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 19 of 26...
  • Page 120 Enc +5V SEL J7/17 Signal Gnd J7/5 module Signal Gnd J7/16 Signal Gnd J7/25 Signal Gnd J7/26 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 20 of 26...
  • Page 121 Earth Cable Kit notes: 1. CANopen connectors J10 are not shown here. For details see pp 4 & 13. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 21 of 26...
  • Page 122: Input Switches

    Hall U Enc /b Frame gnd * Signal connections on the PC board are affected by jumper placement Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 22 of 26...
  • Page 123 [oUT5] SS1* [AIn-] n.c. [oUT6] [AIN+] +5 Vdc Out n.c. Frame gnd [In6] HS* Signal gnd Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 23 of 26...
  • Page 124: Power Dissipation

    PSM, and drive all line up. 4. Torque the #4-40 mounting screws to Transparent Carrier (Discard) 3~5 lb-in (0.34~0.57 N·m). R42 Drive Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 24 of 26...
  • Page 125 HEaTSInK ConVECTIon FORCED AIR (300 LFM) STANDARD HEATSINK (R42-HK) WITH HEaTSInK ConVECTIon FORCED AIR (300 LFM) Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 25 of 26...
  • Page 126 [1.06 ±.010] 43.7 [0.81 ±.010] [1.72] 16.9 [0.67] Note: Specifications subject to change without notice Rev 3.04-fr 05/22/2015 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 26 of 26...
  • Page 127: Control Modes

    Crash Safety 75 g peak acceleration operating 40 g peak acceleration MIl-STD specifications MIl-STD- 461, 704, 810, 1275, 1399 IeC specifications IeC- 60068, 60079 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 1 of 24...
  • Page 128: General Specifications

    Signals CAnH, CAnl, CAn_Gnd. 1Mbit/sec maximum. Protocol CAnopen Application layer DS-301 V4.01 Device DSP-402 Device Profile for Drives and Motion Control FEEDbACk Digital Incremental encoder Quadrature signals, (A, /A, B, /B, X, /X), differential (X, /X Index signals not required) 5 MHz maximum line frequency (20 M counts/sec) 26lS32 differential line receiver with 121 Ω terminating resistor between complementary inputs encoder power +5 Vdc @ 250 mAdc max (l-C filter required between Stepnet and encoder) Resolver (see specifications on opposite page) noTES 1. [In1] is not programmable and always works as drive enable. Other digital inputs are programmable. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 2 of 24...
  • Page 129 1:1 to 2:1 programmable transformation ratio Resolution 14 bits (equivalent to a 4096 line quadrature encoder) Reference frequency 7.5 kHz Reference voltage 2.8 Vrms, auto-adjustable by the drive to maximize feedback Reference maximum current 100 mA Maximum RPM 10,000 EnCoDER EMUlATIon Resolution Programmable to 65,536 counts/rev (4096 line encoder equivalent) Buffered encoder outputs 26C31 differential line driver Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: e-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 3 of 24...
  • Page 130: Canopen Communication

    In all cases, the ratio of input position commands to motor encoder feedback is programmable to match controller position units to actual motor travel. If using an encoder as position input this feature also enables electronic gearing. DIGITAl TORQue & VelOCITy InPuTS AnAlOG TORQue, VelOCITy OR POSITIOn InPuTS The PWM signal duty-cycle controls magnitude, and the DC signal controls polarity. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 4 of 24...
  • Page 131: Motor Connections

    Sin(+) Sin(-) 4.99k Cos(+) Motor 74HC14 Resolver 10 k Ref(+) [IN5] 2.2 nF Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 5 of 24...
  • Page 132: Digital Inputs

    Vdc. The outputs are typically configured as drive fault and motor brake. Additional functions are programmable. As a drive fault output, the active level is programmable to be HI or lO when a fault occurs. As a brake output, it is programmable to be either HI or lO to release a motor brake when the drive is enabled. When driving inductive loads such as a relay, an external fly-back diode is required. A diode in the output is for driving PlC inputs that are opto-isolated and connected to +24 Vdc. The diode prevents conduction from +24 Vdc through the 1 kW resistor to +5 Vdc in the drive. This could turn the PlC input on, giving a false indication of the drive output state. +5 VDC OuTPuT The drive internal +5 Vdc power is made available at P1-28. The output current is 250 mA maximum. This power should be used with care as there is no linear regulator between the drive internal power supply and the external circuits as in other Copley drives with +5 Vdc outputs. When using this power an l-C filter is required. This consists typically of a ferrite-core inductor and an electrolytic capacitor. A typical value for the capacitor would be 4.7 µf. The inductor can be 50~150 µH and should be rated for DC current of 250 mA minimum. The capacitor should have a return path to drive power ground (J1-13,14). Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 6 of 24...
  • Page 133: Power Supplies

    Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 7 of 24...
  • Page 134 22 Aux HV 2.5 W (optional) 330 µF Minimum per drive notes 1. [In1] always functions as Drive enable with programmable active level [In2]~[In10] have programmable functions and active level 2. HS inputs [In6,7,8,9,10] are for high-speed signals and have 100 ns RC filters. GP inputs [In1,2,3, & 4] have 33 µs filters, [In5] has a 22 µs filter. RC filter time constants apply when inputs are driven by active sources and do not include the 10 kW pull-up resistors. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 8 of 24...
  • Page 135 +5 Vdc @ 250 mA Signal Ground CANH CANL Signal ground Signal Ground noTES 1. Grey-shaded signal are n.C. (no Connection) 2. Signals are grouped for current-sharing on the power connector. When laying out pc board art- works, all pins in groups having the same signal name must be connected. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 9 of 24...
  • Page 136 22 Aux HV 2.5 W (optional) 330 µF Minimum per drive noTES 1. [In1] always functions as Drive enable with programmable active level [In2]~[In10] have programmable functions and active level 2. HS inputs [In6,7,8,9,10] are for high-speed signals and have 100 ns RC filters. GP inputs [In1,2,3, & 4] have 33 µs filters, [In5] has a 22 µs filter. RC filter time constants apply when inputs are driven by active sources and do not include the 10 kW pull-up resistors. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 10 of 24...
  • Page 137 S1 Sin(-) S3 Sin(+) +HV Aux 22 +5 Vdc @ 250 mA Sgnd CAnH CAnl RS-232 TxD RS-232 RxD Sgnd Sgnd noTES 1. Grey-shaded signal are n.C. (no Connection) 2. Signals are grouped for current-sharing on the power connector. When laying out pc board art- works, all pins in groups having the same signal name must be connected. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 11 of 24...
  • Page 138 J1 are all higher-current types. To carry these currents (up to 6 Adc peak) the pins of J1 must be used in multiples to divide the current and keep the current carrying capacity of the connectors within specification. The diagram on page 9 shows the pin groups that must be inter-connected to act as a single connection point for pc board traces. 3. Minimum trace width, and copper plating thickness should follow industry-standards (IPC-2221). The width and plating should depend on the model of drive used, the maximum voltage, and maximum current expected to be used for that model. Power supply traces (+HV, +HV Common) should be routed close to each other to minimize the area of the loop enclosed by the drive DC power. noise emission or effects on nearby circuitry are proportional to the area of this loop, so minimizing it is good layout practice. Motor signals should also be routed close together. Phase outputs (u, V, & W) should be routed as closely as possible to form a balanced transmission path. Keeping these traces as closely placed as possible will again minimize noise radiation due to motor phase currents. Accelnet Micro Module circuit grounds are electrically common, and connect internally. However, the J1 signals carry high currents while the grounds on P1 (signal ground) carry low currents. So, P1 signals should be routed away from, and never parallel to the signals on J1. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 12 of 24...
  • Page 139 1.166 1.60 [29.62] [40.64] .150 [3.81] .281 [7.14] See note 3 0.824 See note 3 [20.9] See note 2 .394 [10.0] noTES 1. Dimensions shown in inches (mm). 2. for R23-055-06 & R23-090-04: 0.394 [10.0], f or R23-055-10 & R23-090-08: 0.28 [7.1] 3. for R23-055-06 & R23-090-04: 0.825 [21], f or R23-055-10 & R23-090-08: 0.71 [18] Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: e-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 13 of 24...
  • Page 140 NHSNF NHSF100 NHSF100 NHSF200 NHSF200 R23-055-XX @ 55 VDC R23-090-XX @ 90 VDC R23-090-08 R23-055-10 NHSNF NHSNF R23-055-06 R23-090-04 NHSF100 NHSF100 NHSF200 NHSF200 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 14 of 24...
  • Page 141: Can Connections

    These signals Can bus connect through from J6 to J7 with no connection to Development Kit PC board. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 15 of 24...
  • Page 142: Logic Inputs

    [OUT2] The logic outputs also connect to signal connector J3. If they are used to drive external loads >+5Vdc, the leD jumpers [OUT1] must be removed. [OUT3] Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 16 of 24...
  • Page 143 IMPoRtant: REMoVE JP8 BEFoRE ConnECtInG EXtERnal +5V PoWER to J8-1. FaIlURE to Do so WIll DaMaGE DRIVE!! Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 17 of 24...
  • Page 144 1. CAn connectors J6 & J7 are not shown here. for details see pp. 3,6, & 10. 2. JP8 installed: +5 Vdc @ 250 mA from drive available at J3-23 JP8 removed: +5 Vdc must be supplied from an external power supply connected to J8-1 & 2. WhEn UsInG EXtERnal 5 VDC PoWER sUPPly, JP8 MUst BE REMoVED oR DaMaGE to DRIVE WIll oCCUR Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 18 of 24...
  • Page 145 1. CAn connectors J6 & J7 are not shown here. for details see pp. 3,6, & 10. 2. JP8 installed: +5 Vdc @ 250 mA from drive available at J3-23 JP8 removed: +5 Vdc must be supplied from an external power supply connected to J8-1 & 2. WhEn UsInG EXtERnal 5 VDC PoWER sUPPly, JP8 MUst BE REMoVED oR DaMaGE to DRIVE WIll oCCUR Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 19 of 24...
  • Page 146 DEVEloPMEnT kIT ConnECTIonS IMPoRtant: REMoVE JUMPER JP8 BEFoRE ConnECtInG EXtERnal +5 Vdc PoWER to J8-1. FaIlURE to Do so WIll DaMaGE DRIVE!! Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 147 Encoder /B output J3 SIGnAlS J3 SIGnAlS Encoder /A output [OUT3] Output +5V Output RS-232 TxD Output RS-232 RxD Input Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 21 of 24...
  • Page 148 Signal Ground Signal Ground Hall W +5V Output Hall V Signal Ground Hall U [IN5] Chassis Ground Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 22 of 24...
  • Page 149 S4 Cos(-) S2 Cos(+) S1 Sin(-) S3 Sin(+) [OUT3] Output Signal Ground +5V Output Output [OUT2] RS-232 TxD Output Signal Ground RS-232 RxD Input Signal Ground Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: e-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 23 of 24...
  • Page 150: Ordering Guide

    R23 models with the green leaf symbol on the label are RoHS compliant. Serial # 12345678 Input: 20~55 VDC 7A pk Output: 55 VDC @ 6A pk Rev 15.01-tu 01/06/2015 note: Specifications subject to change without notice Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 24 of 24...
  • Page 151 Crash Safety 75 g peak acceleration Operating 40 g peak acceleration MIL-STD specifications MIL-STD- 461, 704, 810, 1275, 1399 IEC specifications IEC- 60068, 60079 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 1 of 24...
  • Page 152: General Specifications

    CAN interface circuit and +5 Vdc supply for CAN is optically isolated from drive circuits Format CAN V2.0b physical layer for high-speed connections compliant Data CANopen Device Profile DSP-402 Address selection Programmable to flash memory or determined by digital inputs Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 2 of 24...
  • Page 153 Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory use Following the provisions of EC Directive 2006/95/EC: UL 508C 3rd Ed.: 2002 UL Standard for Safety for Power Conversion Equipment Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 154 • Short-circuits from output to ground • Internal short circuits • Amplifier over-temperature • Position-mode following error STATUS Faults are programmable to be either transient or latching Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 4 of 24...
  • Page 155 CU/CD, or quad A/B format. Models that take sin/cos feedback will produce emulated quad A/B signals with programmable resolution. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 156 These outputs are programmable to be on or off when active. Typical functions are drive fault indication or [OUT3] motor brake operation. Other functions are programmable. [OUT4] Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 157 0° or 90°. Cooling is by conduction from drive = SHIELDED CABLES REQUIRED heatplate to mounting surface, or by convection FOR CE COMPLIANCE to ambient. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 7 of 24...
  • Page 158 J4-8 adjustments. BRUSHLESS RESOLVER J4-1 J4-9 J4-2 J8-1 Frame = SHIELDED CABLES REQUIRED Ground FOR CE COMPLIANCE Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 8 of 24...
  • Page 159: Motor Temperature Sensor

    The chart above shows twisted-pairs in the rows. E.g. one pair goes to pins 1&8, another pair to pins 2&9, etc. Cable termination is flying leads for connection to customer motor feedback encoder. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 160 Crimping tool: Samtec CAT-HT-179-2024-11 Contacts(10): Samtec CC79L-2024-01-F Contact Extractor: Samtec CAT-EX-179-01 Crimping tool: Samtec CAT-HT-179-2024-11 Contact Extractor: Samtec CAT-EX-179-01 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 10 of 24...
  • Page 161: Drive Connections

    4. Pins 5 & 10 of CAN port on J1 connect to frame ground for cable shield. All other CAN port pins are isolated from drive circuits. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 162 Crimping tool: Samtec CAT-HT-179-2024-11 Contacts(10): Samtec CC79L-2024-01-F Contact Extractor: Samtec CAT-EX-179-01 Crimping tool: Samtec CAT-HT-179-2024-11 Contact Extractor: Samtec CAT-EX-179-01 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 12 of 24...
  • Page 163 4. Pins 5 & 10 of CAN port on J1 connect to frame ground for cable shield. All other CAN port pins are isolated from drive circuits. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 164 Contact Extractor: Samtec CAT-EX-179-01 10-position poke/crimp Housing: Samtec IPD1-05-D Contacts(10): Samtec CC79L-2024-01-F Crimping tool: Samtec CAT-HT-179-2024-11 Contact Extractor: Samtec CAT-EX-179-01 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 14 of 24...
  • Page 165 4. Pins 5 & 10 of CAN port on J1 connect to frame ground for cable shield. All other CAN port pins are isolated from drive circuits. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 166 Frame Gnd Frame Gnd R21-NT* CAN_GND CAN_GND 121 W CAN_L Terminator Drive n Connects CAN_H CAN_V+ CAN_V+ Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 16 of 24...
  • Page 167 Hall V Hall U Brown Black Hall W Signal Gnd Yellow Black Frame Gnd Green Motemp [IN5] Black Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 17 of 24...
  • Page 168 RS-232 Multi-drop rules (see box above). R21-NT Drive #3 CAN Node CAN Address = 2 (Optional) Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 18 of 24...
  • Page 169 CAN Address > 0 When using CME2, the CAN bus communications should be suspended. CANopen Rules: Node-ID 0 is reserved for bus master Slave node-ID range is 0x01~0x7F (1~127) All slave node-ID’s must be unique Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 19 of 24...
  • Page 170 AWG 24 wire that are terminated in contacts that can then be inserted into pins 7~9 of another R21-NC-10 to “daisy chain” the CAN signals to multiple amplifiers. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 171 R21 Drive 3/9 A, 90 Vdc R21-090-12 R21-090-12-S R21 Drive 6/12 A, 90 Vdc R21-CK Connector Kit R21-SK Serial Cable Kit Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 21 of 24...
  • Page 172 2 = Horizontal, with fan 3 = Infinite heatsink 3 = Infinite heatsink Continuous Output Current (Adc) Continuous Output Current (Adc) Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 22 of 24...
  • Page 173 If this is terminated in a ring-lug, then this can be attached to the heatplate with a screw and nut of the size recommended above. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 174 For each additional R21 drive in a CAN network: R21-NC-10 Drive J1 plug to flying leads, 10 ft (3 m) R21-NC-01 Drive J1 plug to flying leads, 1 ft (0.3 m) Rev 8.01_mo 11/28/2011 Note: Specifications subject to change without notice Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 24 of 24...
  • Page 175: Development Kit

    60068, 60079 DEVEloPMEnT kIT A Development kit is available that provides mounting and easy connectivity for the R30. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 1 of 18...
  • Page 176: General Specifications

    Monitor for current-loop command: ±3.0 Vdc = ±100% of rated peak current noTES 1) Heatsink is required for continuous current rating. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 177 Conduction through heatplate on amplifier chassis, or convection AMPlIFIER DIMEnSIonS 2.1 [53.3] Dimensions in inches [mm] 1.8 [45.7] 0.6 [15.2] Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 3 of 18...
  • Page 178 J1-13 An external flyback diode is required with driving inductive loads like a brake, or relays. [OUT1] [OUT2] Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 4 of 18...
  • Page 179 Hall W when driving DC brush motors, the Hall inputs should be left unconnected. 74HC14 3.3nF Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 5 of 18...
  • Page 180 (5 - 2) To use the table, find the % value as follows: % = ContlimitCurrent * 100 AmpContCurrent Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 6 of 18...
  • Page 181 Rset for the PwM limits. <oUT> 4.95 4.00 3.71 3.54 J1-8 2.97 Vpwm Vset 2.48 2.12 Rset Amplifier 1.65 0.99 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 7 of 18...
  • Page 182 All the motor currents sum these high currents (up to 20 Adc peak) to zero, and while the instantaneous value Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 183 2. To determine copper width and thickness for P1 signals refer to specification IPC-2221. (Association Connecting Electronic Industries, http://www.ipc.org) 3. Standoffs should be connected to etches on pc board that connect to frame ground for maximum noise suppression and immunity. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 184 2. Signals are grouped for current-sharing on the power connector. when laying out pc board art- works, all pins in groups having the same signal name must be connected. 3. The total current current from J1-21 and J1-22 cannot exceed 250 mA. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 185 1. Total output current from +5V pins (J1-21,22) cannot exceed 250 mA. 2. When Balance potentiometer is used, it should connect to amplifier +5V and ground for best stability. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 186 R30-055-20 HV = 90 Vdc HV = 55 Vdc Continuous Output Current (Adc) Continuous Output Current (Adc) Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 12 of 18...
  • Page 187: Steps To Install

    4. Torque the #4-40 mounting screws to 8~10 lb-in (0.9~1.13 N·m). Transparent Carrier (Discard) Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 13 of 18...
  • Page 188 The R30 amplifier is not shown, but mounts in the outline that contains connectors J3 & J2. socketed components P1/P2 Remarks I2T Time setting resistor Ipeak setting resistor Icont setting resistor no function Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 14 of 18...
  • Page 189 Sgnd n.c. Sgnd notes 1) The combined current from J4-11 and J5-23 cannot exceed 250 mA. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 15 of 18...
  • Page 190 Current Pgnd Current Monitor notes 1) The combined current from J4-11 and J5-23 cannot exceed 250 mA. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 16 of 18...
  • Page 191 Connects J5-21 to Amp: Current Peak Limit no connections Connects J5-7 to Amp: Current Cont Limit Connects J5-18 to Amp: Gain Select Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 192 Heatsink Thermal Phase-change Material BTM-Hk Heatsink hardware (#4-40 screws) Rev 6.01-fr 02/20/2015 Note: Specifications subject to change without notice Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 18 of 18...
  • Page 193 40 g peak acceleration MIL-STD specifications MIL-STD- 461, 704, 810, 1275, 1399 IEC specifications IEC- 60068, 60079 * Pending verification Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 1 of 24...
  • Page 194 26LS32 differential line receiver with 121 Ω terminating resistor between complementary inputs Encoder power +5 Vdc ±2% @ 400 mAdc max, protected against shorts and overtemperature Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 195 UL 61010-1, 2nd Ed.: 2008 Electrical Equipment for Measurement, Control and Laboratory Use; Part 1: General Requirements UL File Number E249894 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 196 R52 and a computer COM port which is a DTE device. CME2 -> Tools -> Communications Wizard RS232 PORT P2/2 P2/1 D-Sub 9M (DTE) Signal Ground P2/16 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 4 of 24...
  • Page 197 In the position and velocity modes above, the 0% and 100% conditions can be programmed to command zero output. This is to protect against conditions that can occur with broken or disconnected cables which might produce uncontrolled motion. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 198: Servo Mode

    [AIN+] CME2 -> Basic Setup -> Operating Mode Options ±10V P2/35 Vref [AIN-] P2/36 Sgnd 1.25V P2/34 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 6 of 24...
  • Page 199 SW12 P2/29 [OUT3] MOSI P2/30 [OUT4] SCLK P2/27 CME2 -> Input/Output -> Digital Outputs [OUT5] SS Switches Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 7 of 24...
  • Page 200 MAX3094 P2/8 P2/7 MAX3094 P2/10 P2/9 MAX3094 P2/14 +5V ENC P2/16 Sgnd CME2 -> Motor/Feedback -> Feedback Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 8 of 24...
  • Page 201 Other types of encoders can be selected for this function. The secondary encoder input can be used for either motor or position feedback. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 202 RESISTANCE AT 85°C ≤1650 RESISTANCE AT 95°C ≥3990 RESISTANCE AT 105°C ≥12000 CME2 -> Input / Output Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 10 of 24...
  • Page 203 2. The CANopen connector is shown to illustrate connections between the R52 and external cabling. The connector is not part of the R52 and non-signal connections are not shown. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 204 N.C. N.C. N.C. N.C. P2: Control Dual row, 2 mm- centers 40 position female header SAMTEC SQW-120-01-L-D Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 12 of 24...
  • Page 205 (Association Connecting Electronic Industries, http://www.ipc.org) 3. Standoffs or mounting screws should connect to etch on pc board that connect to frame ground for maximum noise suppression and immunity. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 206 Servo Drive Don’t forget to order a Serial Cable Kit SER-CK when placing your order for an R52 Development Kit! Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 14 of 24...
  • Page 207: Indicators (Leds)

    Bus Off, the CAN master is bus off ACT LED • Flashing indicates the R52 is sending/receiving data via the CAN port Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 208 Circuits powered by 5V supplied only by the R52 are labeled “5V R52” External +5V From J5-1 +5V EXT J5/1 5V SEL +5V output +5V ENC J2/14 from module Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 16 of 24...
  • Page 209 OUT3 SLI_MOSI J8/18 JP6F [OUT4] OUT4 SLI_SCLK J8/23 JP6G [OUT5] OUT5 SLI_EN1 J8/22 JP6H [OUT6] OUT6 J8/21 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 17 of 24...
  • Page 210 Enc +5V SEL J7/17 Signal Gnd module J7/5 Signal Gnd J7/16 Signal Gnd J7/25 Signal Gnd J7/26 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 18 of 24...
  • Page 211 Circuit Gnd Cable Kit Notes: 1. CANopen connectors J10 are not shown here. For details see pp 4 & 13. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 19 of 24...
  • Page 212 Sgnd N.C. Enc A1 [IN14] N.C. Enc /A1 [IN13] N.C. Enc B1 [IN12] Enc /B1 Frame Gnd Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 20 of 24...
  • Page 213 N.C. [OUT5] EN1 [AIN1-] N.C. [OUT6] EN2 [AIN1+] N.C. +5 Vdc Out Frame Gnd [IN6] HS Sgnd Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 21 of 24...
  • Page 214 Transparent Carrier 4. Torque the #4-40 mounting screws to 3~5 lb-in (Discard) (0.34~0.57 N·m). R52 Drive Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 22 of 24...
  • Page 215 NO HEATSINK CONVECTION FORCED AIR (300 LFM) STANDARD HEATSINK (R52-HK) WITH HEATSINK CONVECTION FORCED AIR (300 LFM) Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 23 of 24...
  • Page 216 [1.06 ±.010] [0.81 ±.010] [1.72] 16.9 [0.67] Note: Specifications subject to change without notice Rev 1.01_tu 05/21/2013 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 24 of 24...

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