Copley Controls Xenus XTL Series Manual

Digital servo drive for brushless/brush motors
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Control Modes
• Indexer, Point-to-Point, PVT
• Camming, Gearing, Position, Velocity, Torque
Command Interface
Stepper commands
Single-ended or Differential selectable
• CANopen/DeviceNet
• ASCII and discrete I/O
• ±10V position/velocity/torque command
• PWM velocity/torque command
• Master encoder (Gearing/Camming)
Communications
• CANopen/DeviceNet
• RS232
Feedback
• Digital quad A/B encoder
• Analog sin/cos encoder (-S versions)
• Resolver (-R versions)
• Secondary encoder / emulated encoder out
• Digital Halls
I/O - Digital
• 12 inputs, 4 outputs
Accessories
• External regen resistors
• External edge filter
Dimensions: mm [in]
• 7.5 x 5.5 x 2.5 [191 x 140 x 64]
DESCRIPTIOn
Xenus combines CAnopen networking with 100% digital control of
brushless or brush motors in an off-line powered package that can
operate from single or three-phase mains with continuous power
output to 4 kW.
Standard models use quad A/B digital encoders for feedback. Two
other versions are available for use with resolvers or sin/cos analog
encoders.
Xenus operates as a Motion Control Device under the DSP-402
protocol of the CAnopen DS-301 V4.01 (En 50325-4) application
layer. DSP-402 modes supported include: Profile Position, Profile
Velocity, Profile Torque, Interpolated Position (PVT), and Homing.
Drive commissioning is fast and simple using CME 2 software
operating under Windows
communicating with Xenus via CAn or an
®
RS-232 link. CAn address selection is by a 16-position rotary switch
on the front panel. If there are more than fifteen devices on a CAN
bus, the additional address bits needed can come from programmable
inputs, or can be set in flash memory. Profile Position Mode does
a complete motion index on command with S-curve acceleration &
deceleration, top speed, and distance programmable. In PVT mode,
the controller sends out a sequence of points each of which is an
increment of a larger, more complex move than a single index or
profile. The drive then uses cubic polynomial interpolation to "connect
the dots" such that the motor reaches each point (Position) at the
specified velocity (Velocity) at the prescribed time (Time).
Copley Controls, 20 Dan Road, Canton, MA 02021, USA
Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com
Xenus XTL
for BRUSHLESS/BRUSH MOTORS
Model
Vac
XTL-230-18
100 - 240
XTL-230-36
100 - 240
XTL-230-40
100 - 240
Add -S to part numbers above for sin/cos feedback,
or add -R for resolver feedback models.
Homing mode is configurable to work with a variety of limit,
index, and home switches such that the drive moves the motor
into a position that has an absolute reference to some part of the
machine. Eleven logic inputs are programmable as limit or home
switches, stepper/encoder pulse inputs, reset, digital torque or
velocity reference, or motor over-temperature. A twelfth input is
dedicated to the drive Enable function. Three programmable logic
outputs are for reporting a drive fault or other status indications.
A fourth optically-isolated output can drive a motor brake from
the external +24 Vdc power supply or can be programmed as a
logic output.
In addition to CAnopen motion commands, Xenus can operate as
a stand-alone drive. Current and velocity modes accept ±10 Vdc
analog, digital 50% PWM or PWM/polarity inputs. In position mode
inputs can be incremental position commands from step-motor
controllers in Pulse/Direction or CW/CCW format, ±10 Vdc analog,
or A/B quadrature commands from a master-encoder. Pulse to
position ratio is programmable for electronic gearing.
Power output of the drive varies with the input power which can
range from 100 to 240 Vac, and from 47 to 63 Hz. Either single
or three phase mains can be used giving Xenus the ability to work
in the widest possible range of industrial settings. Signal and
control circuits are isolated from the high-voltage power supply
and inverter stage that connect to the mains. A +24 Vdc input
powers control circuits for keep-alive operation permitting the drive
power stage to be completely powered down without losing position
information or communications with the control system.
Tel: 781-828-8090
DIGITAL SERVO DRIVE
RoHS
Ic
Ip
6
18
12
36
20
40
Fax: 781-828-6547
Page 1 of 30

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Summary of Contents for Copley Controls Xenus XTL Series

  • Page 1 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 2 1. Heatsinking and/or forced-air cooling is required for continuous output power rating 2. Brake[OUT4] is programmable as motor brake, or as general purpose digital output Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 3 +24 Vdc From drive +24 Vdc power supply to power motor brake Frame ground For motor cable shield Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 3 of 30...
  • Page 4 2.55 (64,8) LOW-PROFILE 0.925 (23,5) HEATSINK OPTION (-HL) 0.88 (22,4) 6.75 (171,5) STANDARD 1.99 (50,5) HEATSINK OPTION (-HS) Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 4 of 30...
  • Page 5: Ascii Communications

    ASCII COMMUnICATIOnS The Copley ASCII Interface is a set of ASCII format commands that can be used to operate and monitor Copley Controls Accelnet, Stepnet, and Xenus series amplifiers over an RS-232 serial connection. For instance, after basic amplifier configuration values have been programmed using CME 2, a control program can use the ASCII Interface to: •...
  • Page 6 For more information on DeviceNet communications, download the DeviceNet FW & EDS files from the Copley web-site: http://www.copleycontrols.com/motion/downloads/zip/Devicenet.zip This link is to a ZIP file that contains the DeviceNet Programmers guide and EDS files for Copley motion products. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 7 • Short-circuits from output to ground • Internal short circuits • Drive over-temperature Faults are programmable to be either transient or latching Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 7 of 30...
  • Page 8: Command Inputs

    Duty = 50% ±50% Velocity [IN9] [IN7-] Current or Velocity [IN10] <no connection> No function [IN10+] <no connection> Function [IN8-] Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 8 of 30...
  • Page 9: Digital Inputs

    [IN10] [IN10+] 100 pF [IN8-] MAX3281 100 pF [IN11] [IN11] [IN12] [IN12] 33 nF 33 nF 74HC14 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 9 of 30...
  • Page 10: Motor Connections

    Resolver models can also take Hall signal at inputs [In6~8]. See 3.3 nF page 15 for connections. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 11 The operation of the brake is programmable with CME 2. It can also be programmed as a general-purpose digital output. = Shielded cables required for CE compliance Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 12 These are the signals that typically go to [In9] and [In10] when they are single-ended. But, at higher frequencies these are likely to be differential signals in which case the multi-mode port can be used. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 13 1) The total output current from the +5 Vdc supply to J7-20 cannot exceed 400 mAdc 2) Line filter is required for CE Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 14: Digital Servo Drive

    1) The total output current from the +5 Vdc supply to J7-20 cannot exceed 400 mAdc 2) Line filter is required for CE Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 15 1) The total output current from the +5 Vdc supply to J7-20 cannot exceed 400 mAdc 2) Line filter is required for CE 3) Usage of [In6~8] for Hall sensors is optional. If not used for Halls, these are programmable, high-speed inputs. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 16 SYSTEM +5 Vdc DECODING RESOLVER ENABLE [IN1] CONTROL LOGIC SIGNAL GND CONTROL SIGNAL GROUND Mains Voltage (Vac) Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 16 of 30...
  • Page 17 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 18 Wago: 51117974 or 721-103/026-047/Rn01-0000 Brake Output [OUT4] Euro-style 5,0 mm pluggable terminal block 0V (+24 Vdc Return) ISOLATED CIRCUIT Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 18 of 28...
  • Page 19 J8 CABLE COnnECTOR: High-Density D-Sub, 15 Position, Male nOTES: 1. The total current drawn from the +5 Vdc outputs cannot exceed 400 mA Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 20 Wago: 51117974 or 721-103/026-047/Rn01-0000 Brake Output [OUT4] Euro-style 5,0 mm pluggable terminal block 0V (+24 Vdc Return) ISOLATED CIRCUIT Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 20 of 28...
  • Page 21 J8 CABLE COnnECTOR: High-Density D-Sub, 15 Position, Male nOTES: 1. The total current drawn from the +5 Vdc outputs cannot exceed 400 mA Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 22 Wago: 51117974 or 721-103/026-047/Rn01-0000 Brake Output [OUT4] Euro-style 5,0 mm pluggable terminal block 0V (+24 Vdc Return) ISOLATED CIRCUIT Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 22 of 28...
  • Page 23 J8 CABLE COnnECTOR: High-Density D-Sub, 15 Position, Male nOTES: 1. The total current drawn from the +5 Vdc output cannot exceed 400 mA Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 24 Add -S to part numbers above for sin/cos feedback, J4 +24 Vdc Aux Power or add -R for resolver feedback models. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 25 CME 2 RS-232 Cable kit Add -S to part numbers above for sin/cos feedback, or add -R for resolver feedback models. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 26: Stand-Alone Operation

    CME 2 RS-232 Cable kit Add -S to part numbers above for sin/cos feedback, or add -R for resolver feedback models. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 27: Installation

    Controller Regen Resistor (Optional) Sin/Cos Quad A/B Resolver +24 Vdc Encoder Encoder Power Supply Required Models Models Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 27 of 30...
  • Page 28 4. Torque the #6-32 mounting screws to 8~10 lb-in Blue Protective Sheet (0.9~1.13 n·m). (Discard) Xenus Drive Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 28 of 30...
  • Page 29 � � � �� �� �� �� �� �� ���������� ������ ������� ����� ���������� ������ ������� ����� Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 29 of 30...
  • Page 30 (XTL-HS and XTL-HL). These kits contain the heatsink, mounting hardware, and dry-film interface. Note: Specifications are subject to change without notice Rev 4.03_mo 08/17/2009 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...

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