Copley Controls Xenus XTL Series Manual

Copley Controls Xenus XTL Series Manual

Digital servo drive for brushless/brush motors
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Combining Today's Best Technologies
Control Modes
Command Interface
Stepper commands
Single-ended or Differential selectable
Communications
Feedback
I/O - Digital
Accessories
Dimensions: mm [in]
DESCRIPTION
Xenus combines CANopen networking with 100% digital control of
brushless or brush motors in an off-line powered package that can
operate from single or three-phase mains with continuous power
output to 4 kW.
Standard models use quad A/B digital encoders for feedback. Two
other versions are available for use with resolvers or sin/cos analog
encoders.
Xenus operates as a Motion Control Device under the DSP-402
protocol of the CANopen DS-301 V4.01 (EN 50325-4) application
Drive commissioning is fast and simple using CME 2 software
operating under Windows
®
communicating with Xenus via CAN or an
RS-232 link. CAN address selection is by a 16-position rotary switch
bus, the additional address bits needed can come from programmable
a complete motion index on command with S-curve acceleration &
deceleration, top speed, and distance programmable. In PVT mode,
the controller sends out a sequence of points each of which is an
increment of a larger, more complex move than a single index or
the dots" such that the motor reaches each point (Position) at the
Copley Controls, 20 Dan Road, Canton, MA 02021, USA
Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com
For Tomorrow's Break Through Discoveries
for BRUSHLESS/BRUSH MOTORS
Model
XTL-230-18
XTL-230-36
XTL-230-40
Add -S to part numbers above for sin/cos feedback,
or add -R for resolver feedback models.
index, and home switches such that the drive moves the motor
into a position that has an absolute reference to some part of the
machine. Eleven logic inputs are programmable as limit or home
switches, stepper/encoder pulse inputs, reset, digital torque or
velocity reference, or motor over-temperature. A twelfth input is
dedicated to the drive Enable function. Three programmable logic
outputs are for reporting a drive fault or other status indications.
A fourth optically-isolated output can drive a motor brake from
the external +24 Vdc power supply or can be programmed as a
logic output.
In addition to CANopen motion commands, Xenus can operate as
a stand-alone drive. Current and velocity modes accept ±10 Vdc
analog, digital 50% PWM or PWM/polarity inputs. In position mode
inputs can be incremental position commands from step-motor
controllers in Pulse/Direction or CW/CCW format, ±10 Vdc analog,
or A/B quadrature commands from a master-encoder. Pulse to
position ratio is programmable for electronic gearing.
Power output of the drive varies with the input power which can
range from 100 to 240 Vac, and from 47 to 63 Hz. Either single
or three phase mains can be used giving Xenus the ability to work
in the widest possible range of industrial settings. Signal and
control circuits are isolated from the high-voltage power supply
and inverter stage that connect to the mains. A +24 Vdc input
powers control circuits for keep-alive operation permitting the drive
power stage to be completely powered down without losing position
information or communications with the control system.
Tel: 781-828-8090
Phone: 877-478-3241
Phone: 877-IP-Tech1
DIGITAL SERVO DRIVE
Vac
Ic
Ip
100 - 240
6
18
100 - 240
12
36
100 - 240
20
40
Fax: 781-828-6547
Page 1 of 30
Fax: 877-IP-Tech2
www.iptech1.com

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Summary of Contents for Copley Controls Xenus XTL Series

  • Page 1 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 2 The Maximum Mains Currents shown above occur when the drive is operating from the maximum input voltage and is producing the rated continuous output current at the maximum output voltage. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 3 +24 Vdc From drive +24 Vdc power supply to power motor brake Frame ground For motor cable shield Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 3 of 30...
  • Page 4 2.55 (64,8) LOW-PROFILE 0.925 (23,5) HEATSINK OPTION (-HL) 0.88 (22,4) 6.75 (171,5) STANDARD 1.99 (50,5) HEATSINK OPTION (-HS) Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 4 of 30...
  • Page 5: Ascii Communications

    CAN nodes. ASCII COMMUNICATIONS The Copley ASCII Interface is a set of ASCII format commands that can be used to operate and monitor Copley Controls Accelnet, been programmed using CME 2, a control program can use the ASCII Interface to: variables.
  • Page 6 Ethernet cable. J6 CAN CONNECTIONS CAN S TATUS LED Note: Red & green led on-times do not overlap. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 6 of 30...
  • Page 7 Latching fault. Operation will not resume until drive is Reset. Drive Fault conditions: Faults are programmable to be either transient or latching Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 8 SINGLE-ENDED PWM & DIRECTION DIFFERENTIAL PWM & DIRECTION SINGLE-ENDED 50% PWM DIFFERENTIAL 50% PWM Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 8 of 30...
  • Page 9: Digital Inputs

    These inputs have all the programmable functions of the GP inputs plus these additional functions on [IN8] & [IN9] SINGLE-ENDED DIFFERENTIAL 12 Vdc max 12 Vdc max Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 9 of 30...
  • Page 10: Motor Connections

    Resolver models can also take Hall signal at inputs [IN6~8]. See 3.3 nF page 15 for connections. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 11 The operation of the brake is programmable with CME 2. It can also be programmed as a general-purpose digital output. = Shielded cables required for CE compliance Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 12 These are the signals that typically go to [IN9] and [IN10] when they are single-ended. But, at higher frequencies these are likely to be differential signals in which case the multi-mode port can be used. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 13 Drive Operation DANGER: HIGH VOLTAGE NOTES: 1) The total output current from the +5 Vdc supply to J7-20 cannot exceed 400 mAdc Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 14 1) The total output current from the +5 Vdc supply to J7-20 cannot exceed 400 mAdc 3) Page 11 shows connections for analog Hall commutation with digital incremental position feedback. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 15 1) The total output current from the +5 Vdc supply to J7-20 cannot exceed 400 mAdc 3) Usage of [IN6~8] for Hall sensors is optional. If not used for Halls, these are programmable, high-speed inputs. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 16 When the load mechanical energy is greater than these values an external regen resistor is available as an accessory. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 17 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 18 Wago: 51117974 or 721-103/026-047/RN01-0000 Brake Output [OUT4] Euro-style 5,0 mm pluggable terminal block 0V (+24 Vdc Return) ISOLATED CIRCUIT Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 18 of 30...
  • Page 19 J8 CABLE CONNECTOR: High-Density D-Sub, 15 Position, Male NOTES: 1. The total current drawn from the +5 Vdc outputs cannot exceed 400 mA Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 20 Wago: 51117974 or 721-103/026-047/RN01-0000 Brake Output [OUT4] Euro-style 5,0 mm pluggable terminal block 0V (+24 Vdc Return) ISOLATED CIRCUIT Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 20 of 30...
  • Page 21 J8 CABLE CONNECTOR: High-Density D-Sub, 15 Position, Male NOTES: 1. The total current drawn from the +5 Vdc outputs cannot exceed 400 mA Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 22 Wago: 51117974 or 721-103/026-047/RN01-0000 Brake Output [OUT4] Euro-style 5,0 mm pluggable terminal block 0V (+24 Vdc Return) ISOLATED CIRCUIT Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 22 of 30...
  • Page 23 J8 CABLE CONNECTOR: High-Density D-Sub, 15 Position, Male NOTES: 1. The total current drawn from the +5 Vdc output cannot exceed 400 mA Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 24: Part Number Description

    Add -S to part numbers above for sin/cos feedback, J4 +24 Vdc Aux Power or add -R for resolver feedback models. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 25 CME 2 RS-232 Cable Kit Add -S to part numbers above for sin/cos feedback, or add -R for resolver feedback models. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 26: Stand-Alone Operation

    CME 2 RS-232 Cable Kit Add -S to part numbers above for sin/cos feedback, or add -R for resolver feedback models. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 27: Installation

    For Tomorrow’s Break Through Discoveries www.iptech1.com DIGITAL SERVO DRIVE for BRUSHLESS/BRUSH MOTORS INSTALLATION Required for CE Required Required Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 27 of 30...
  • Page 28 4. Torque the #6-32 mounting screws to 8~10 lb-in Blue Protective Sheet (0.9~1.13 N·m). (Discard) Xenus Drive Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 28 of 30...
  • Page 29 The charts below show that maximum ambient temperature vs. continuous output current for the each of these the drive can be operated with convection or forced-air cooling. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com...
  • Page 30 Xenus servo drive XTL-CK Connector Kit CME 2 CME 2 CD SER-CK Serial Cable Kit Rev 6.02_tu 02/22/2011 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Internet: http://www.copleycontrols.com Page 30 of 30...
  • Page 31 A/B signals are simply buffered and made available velocity), or Step/Direction (position). to the system controller, eliminating cumbersome Y-cabling to share a single encoder with drive and control system. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Web: www.copleycontrols.com...
  • Page 32 Signals RxD, TxD, Gnd Protocol Binary or ASCII formats Multi-Drop ASCII communications to multiple Copley drives via a single RS-232 port: Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Web: www.copleycontrols.com Page 2 of 24...
  • Page 33 Measurement, Control, and Laboratory use Following the provisions of EC Directive 2006/95/EC UL 508C 3 Ed.: 2002 UL Standard for Safety for Power Conversion Equipment Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Web: www.copleycontrols.com Page 3 of 24...
  • Page 34 Maximum RPM 10,000+ ENCODER EMULATION Resolution Programmable to 16,384 counts/rev (4096 line encoder equivalent) Buffered encoder outputs 26C31 differential line driver Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Web: www.copleycontrols.com Page 4 of 24...
  • Page 35 [44.5] .156 3.489 [3.96] [88.62] .338 [8.59] 4.457 [113.2] .187 [4.75] 2.125 2.086 [53.98] [52.98] 1.045 [26.54] 4.736 [120.3] 4.506 [114.5] Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Web: www.copleycontrols.com Page 5 of 24...
  • Page 36 Xenus Micro to use a combination of ASCII COMMUNICATIONS The Copley ASCII Interface is a set of ASCII format commands that can be used to operate and monitor Copley Controls Accelnet, been programmed using CME 2, a control program can use the ASCII Interface to:...
  • Page 37 Differential inputs have 121 line-terminators. SINGLE-ENDED PWM & DIRECTION SINGLE-ENDED 50% PWM DIFFERENTIAL PWM & DIRECTION DIFFERENTIAL 50% PWM Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Web: www.copleycontrols.com Page 7 of 24...
  • Page 38 SINGLE-ENDED PULSE & DIRECTION DIFFERENTIAL PULSE & DIRECTION SINGLE-ENDED CU/CD DIFFERENTIAL CU/CD QUAD A/B ENCODER SINGLE-ENDED QUAD A/B ENCODER DIFFERENTIAL Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Web: www.copleycontrols.com Page 8 of 24...
  • Page 39 These are the signals that typically go to [IN9] and [IN10] when they are single-ended. But, at higher frequencies these are likely to be differential signals in which case the multi-mode port can be used. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Web: www.copleycontrols.com...
  • Page 40: Digital Outputs

    This is an optically isolated output with a higher current rating for that is connected to the AuxHV input (+24 Vdc). Brake timing and function is programmable. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Web: www.copleycontrols.com...
  • Page 41 Using the oscilloscope in CME 2 software, the bus voltage and motor terminal in the working machine. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Web: www.copleycontrols.com...
  • Page 42: Drive Connections

    3. Pins J5-30, J6-13, and J6-17 connect to the same +5 Vdc @ 250 mAdc power source. Total current drawn from all pins cannot exceed 250 mAdc. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Web: www.copleycontrols.com...
  • Page 43 Signal Ground Contact Extractor: Samtec CAT-EX-179-01 Signal Ground J7 RS-232 Cable Connector: RJ-11 Modular type RxD Input 6-position, 4 used No Connect Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Web: www.copleycontrols.com Page 13 of 24...
  • Page 44 3. Pins J5-30, J6-13, and J6-17 connect to the same +5 Vdc @ 250 mAdc power source. Total current drawn from all pins cannot exceed 250 mAdc. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Web: www.copleycontrols.com...
  • Page 45 Contact Extractor: Samtec CAT-EX-179-01 Signal Ground Signal Ground J7 RS-232 Cable Connector: RJ-11 Modular type RxD Input 6-position, 4 used No Connect Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Web: www.copleycontrols.com Page 15 of 24...
  • Page 46 2. The function of [IN1] on J5-17 is always Drive Enable and is not programmable. The active level of [IN1] is programmable, and resetting the drive or clearing faults with changes on the enable input is programmable. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Web: www.copleycontrols.com...
  • Page 47 Contact Extractor: Samtec CAT-EX-179-01 Signal Ground Signal Ground J7 RS-232 Cable Connector: RJ-11 Modular type RxD Input 6-position, 4 used No Connect Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Web: www.copleycontrols.com Page 17 of 24...
  • Page 48 Frame Gnd White Green Orange into J4 connector pins White/Orange XSJ-NT Connections Drive J4 Cable Connector Frame Gnd Frame Gnd Terminator Connects Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Web: www.copleycontrols.com Page 18 of 24...
  • Page 49: Multi-Drop Rs-232

    121 terminating resistor All drives in the chain are visible from CME 2 when SER-CK is connected to Drive #1 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Web: www.copleycontrols.com Page 19 of 24...
  • Page 50 CME 2 Rules for Single-Drive CANopen Operation Drive CAN address must be > 0 Drive must have a 121 terminating resistor Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Web: www.copleycontrols.com Page 20 of 24...
  • Page 51 CME 2 can only see the drive to which the SER-CK serial cable is connected The CAN Master must have a 121 terminating resistor Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Web: www.copleycontrols.com...
  • Page 52 Flat: 6.5 ºC/W but is not fan cooled or in contact with a heat On edge: 6.0 ºC/S sinking surface. Flat mounting Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Web: www.copleycontrols.com Page 22 of 24...
  • Page 53 Curves: 2) On steel panel in box 3) Heatsink, fan-cooled 4) No heatsink, fan-cooled 5) Heatsink, convection 6) No heatsink, convection` Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Web: www.copleycontrols.com Page 23 of 24...
  • Page 54: Ordering Example

    CAN channels in a PCI-card form-factor XSJ-CK Connector Kit and works with the XSJ-NK connector kit. SER-CK Serial Cable Kit CME2 CME 2™ CD Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Web: www.copleycontrols.com Page 24 of 24...

This manual is also suitable for:

Xenus xtl-230-18Xenus xtl-230-36Xenus xtl-230-40

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