Copley Controls Xenus Plus XP2 Series Manual

Digital servo drive for brush & brushless motors

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Xenus
dIgItal serVo drIVe for brush & brushless Motors
ConTRol MoDES
• Indexer, Point-to-Point, PVT
• Camming, Gearing
• Position, Velocity, Torque
CoMMAnD inTERFACE
• CANopen
• ASCII and discrete I/O
• Stepper commands
• ±10V position/velocity/torque (2 inputs)
• PWM velocity/torque command
• Master encoder (Gearing/Camming)
CoMMUniCATionS
• CANopen
• RS-232
FEEDBACk
Incremental
• Digital quad A/B encoder
• Analog sin/cos encoder
• Panasonic Incremental A
• Aux. encoder / encoder out
Absolute
• SSI
• EnDat 2.1 & 2.2
• Absolute A
• Tamagawa Absolute A
• Panasonic Absolute A Format
• BiSS (B&C)
Other
• Digital Halls
I/O DIGITAl
• 12 High-speed inputs
• 2 Motor over-temp inputs
• 8 Opto-isolated inputs
• 5 Opto-isolated outputs
• 2 Opto-isolated motor brake outputs
I/O ANAlOG
• 2 Reference inputs, 14-bit
SAFE TORquE OFF (STO)
• SIl 3, Category 3, Pl d
DiMEnSionS: in [MM]
• 9.24 [234.7] x 5.42 [137.6] x 3.59 [91.1]
DESCRiPTion
XP2 sets new levels of performance, connectivity, and
flexibility. CAnopen communication provides a widely used
cost-effective industrial bus. A wide range of absolute
encoders are supported.
Copley Controls, 20 Dan Road, Canton, MA 02021, USA
Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com
PLUS
2-Axis CANopen
Model
XP2-230-20
Add -R to model number for resolver option
High resolution A/D converters ensure optimal current loop
performance. Both isolated and high-speed non-isolated i/o are
provided. For safety critical applications, redundant power stage
enable inputs can be employed.
Rev 01
Vac
Ic
100~240
10
Tel: 781-828-8090
XP2
RoHS
Ip
20
Fax: 781-828-6547
Page 1 of 34

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  • Page 1 A wide range of absolute provided. For safety critical applications, redundant power stage encoders are supported. enable inputs can be employed. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com...
  • Page 2: General Specifications

    4, two on the feedback connectors (J10, J11), two on the control connector (J12) for the A and B multi-mode ports Ratings (each) +5 Vdc @ 500 mA, thermal and overload protected Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com...
  • Page 3: Digital Halls

    Current-limited to 750 mA @ 1 Vdc if overloaded Encoder power developed from +24 Vdc so position information is not lost when AC mains power is removed Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com...
  • Page 4 Differential, 54k ±1% differential impedance, 2.0 Vrms, BW ≥ 300 kHz note! When you see this marker, it’s for hot tips or best practices that will help you get the best results when using Copley Controls products. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com...
  • Page 5: Canopen Communications

    Used S2 = Hex (91 - 80) = 11 = 0xB Addr CME2 -> Amplifier -> Network Configuration Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com Page 5 of 34...
  • Page 6: Ascii Communications

    ASCii CoMMUniCATionS The Copley ASCii interface is a set of ASCii format commands that can be used to operate and monitor Copley Controls Accelnet, Stepnet, and xenus series amplifiers over an RS-232 serial connection. For instance, after basic amplifier configuration values have been programmed using CME 2, a control program can use the ASCii interface to: •...
  • Page 7 SAFETy CONNECTOR J6 J6 SIGNAlS SIGNAl SIGNAl Frame Gnd STO-1(+) STO-1(+) STO-1(-) STO-1(-) STo-PWR STO-2(+) STO-Gnd STO-2(-) Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com Page 7 of 34...
  • Page 8 J12-15 <no connection> No function /Dir J12-11 J12-30 IN4(14) Sgnd J12-6,16,22,31,37,44 <no connection> Function Shld J12-1 IN5(15) Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com Page 8 of 34...
  • Page 9 J12-34 J12-40 Select 2-Wire digital absolute Enc /X J12-19 J12-25 encoder signals MAX3032 Sgnd J12-6,16,22,31,37,44 Shld J12-1 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com Page 9 of 34...
  • Page 10: General Purpose Inputs

    PlC outputs are frequently current-sourcing from 24V for driving grounded loads. PC based digital controllers commonly use NPN or current-sinking outputs. Set the xenus inputs to pull-down to ground for current-sourcing connections, and to pull-up to 5V for current-sinking connections. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com...
  • Page 11 15~24V from the controller for current-sinking connections. J9-4 in18 J9-9 J9-5 in19 J9-18 CoMM1 J9-6 CoMM2 J9-17 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com Page 11 of 34...
  • Page 12: Analog Inputs

    Output transistor is OFF, no current flows 30 Vdc max Zener clamping diodes across outputs allow driving of resistive-inductive (R-l) loads without external flyback diodes. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com...
  • Page 13: Specifications

    Earth Ground Earthing connections for power supplies should be as close as possible to elimimate potential differences between power supply 0V terminals. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com...
  • Page 14 Indx Idx(-) Ref(-) R2 Sgnd Sgnd Shld Shld +5V Out @ 500 mA Signal Ground Signal Ground Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com Page 14 of 34...
  • Page 15 Sgnd 5,16 Cos(-) Data Shld /Data 6,17 +5V Out @ 500 mA Sgnd 5,16 Signal Ground Shld Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com Page 15 of 34...
  • Page 16 Posistor, Signal Gnd or switch Resistance at 85°C ≤1650 Resistance at 95°C ≥3990 Resistance at 105°C ≥12000 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com Page 16 of 34...
  • Page 17 J12-24 1.2k J12-32,17 J12-38,23 Sgnd J12-31,16 J12-37,22 Shld J12-1 +5V Out @ 500 mA MAX3362B Signal Ground Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com Page 17 of 34...
  • Page 18 The result is digital quadrature A/B/x or resolver signals that can be used as feedback to an external control system. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com...
  • Page 19 J12-11 on. When no voltage is applied to an input and no current flows through the input diode it is OFF. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com...
  • Page 20 J12v-30 is on. When no voltage is applied to an input and no current flows through the input diode it is OFF. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com...
  • Page 21: Output Connections

    State Condition Output transistor is ON, current flows oUT1~4 Output transistor is OFF, no current flow Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com Page 21 of 34...
  • Page 22 BRK output voltage is lO (~0V), MOSFET is ON Servo drive is enabled, PWM outputs are on Servo drive output current is flowing Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com...
  • Page 23 1) +5V Out on J10 & J11 are independent power supplies and each is rated for 500 mA 2) CE symbols indicate connections required for CE compliance. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com...
  • Page 24 1) +5V Out on J10 & J11 are independent power supplies and each is rated for 500 mA 2) CE symbols indicate connections required for CE compliance. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com...
  • Page 25 1) +5V Out on J10 & J11 are independent power supplies and each is rated for 500 mA 2) CE symbols indicate connections required for CE compliance. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com...
  • Page 26 B BRK 24V RTN J5 STo SIGNAl SIGNAl Frame Gnd STO-IN1(+) STO-IN1(+) STO-IN1(-) STO-IN1(-) STo-Mute STO-IN2(+) STO-Gnd STO-IN1(-) Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com Page 26 of 34...
  • Page 27 Sin1(-) Note: Signals unique to axis A or axis B are shown as “xxx A(B)” All other signals are common to both axes A & B Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com...
  • Page 28 B BRK 24V RTN J5 STo SIGNAl SIGNAl Frame Gnd STO-IN1(+) STO-IN1(+) STO-IN1(-) STO-IN1(-) STo-Mute STO-IN2(+) STO-Gnd STO-IN1(-) Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com Page 28 of 34...
  • Page 29 Sin1(-) S1 Note: Signals unique to axis A or axis B are shown as “xxx A(B)” All other signals are common to both axes A & B Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com...
  • Page 30: Power And Grounding

    SIGNAL GND 100 120 140 160 180 200 220 240 260 CONTROL FRAME GROUND SIGNAL (SAFETY GROUND) GROUND Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com Page 30 of 34...
  • Page 31 5) The internal regen resistor of the xP2 must be unplugged when using an external regen resistor. only one regen resistor can be connected to the Regen connector J2. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com...
  • Page 32 2) line filter required for CE 3) Ferrite core (Magnetics Inc, ZW43615-TC) required for shielded cable to regen resi r which must be in shielded enclosure. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com...
  • Page 33 5.417 [137.6] 5.62 [142.7] 8.860 [225.04] 0.19 [4.75] 2.384 [60.55] 3.588 [91.13] 5.040 [128.02] 8.301 [210.85] .093 [2.36] Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com Page 33 of 34...
  • Page 34: Ordering Information

    Tool, wire insertion & extraction Wago: 231-131 Note: Specifications are subject to change without notice Rev 1.04-mo 04/13/2015 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com Page 34 of 34...

This manual is also suitable for:

Xenus plus xp2-230-20

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