Copley Controls Xenus Plus XEL Series Manual

Copley Controls Xenus Plus XEL Series Manual

Digital servo drive for brush/brushless motors

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Control Modes
• Cyclic Synchronous Position-Velocity-Torque (CSP, CSV, CST)
• Profile Position-Velocity-Torque, Interpolated Position, Homing
• Camming, Gearing
• Indexer
Command interface
• CAN
over EtherCAT (CoE)
application layer
• ASCII and discrete I/O
Stepper commands
• ±10V position/velocity/torque (2 inputs)
• PWM velocity/torque command
• Master encoder (Gearing/Camming)
Communications
• EtherCAT
• RS-232
Accessories
• External regen resistors
• External edge filter
Feedback
• Digital quad A/B encoder
Analog sin/cos incremental
Panasonic incremental A Format
• SSI, EnDat, Absolute A
Tamagawa & Panasonic Absolute A
Sanyo Denki Absolute A,
BiSS,BiSS
• Aux. encoder / encoder out
• Resolver option
• Digital Halls
Torque Off
• Two active inputs enable power stage
• One output confirms power stage status
i/o Digital
• 15 inputs, 6 outputs
i/o Analog
• 2, 16-bit inputs
• 1, 12-bit input
• 1, 12-bit output
Dimensions: in [mm]
7.92 x 5.51 x 2.31 in (201.2 x 139.9 x 58.7 mm)
DESCRiPTion
Xenus Plus set new levels of performance, connectivity, and flexibility. Ethernet based EtherCAT
operates in CAn application layer over EtherCAT (CoE) mode. A wide range of absolute interfaces
are built-in including EnDat, and BiSS.
High resolution A/D converters ensure optimal current loop performance. Both isolated and high-
speed non-isolated i/o are provided. For safety critical applications, redundant power stage enable
inputs can be employed.
Copley Controls, 20 Dan Road, Canton, MA 02021, USA
Tech Support: E-mail: sales@copleycontrols.com, Web:
Xenus
Plus
EtherCAT
Model
Ic
XEL-230-18
6
XEL-230-36
12
XEL-230-40
20
Add -R for resolver feedback option.
Tel: 781-828-8090
http://www.copleycontrols.com
XEL
DIGITAL SERVO DRIVE
FoR BRUSH/BRUSHLESS MoToRS
Ip
Vac
18
100-240
36
100-240
40
100-240
Fax: 781-828-6547
Page 1 of 28
RoHS

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Summary of Contents for Copley Controls Xenus Plus XEL Series

  • Page 1 High resolution A/D converters ensure optimal current loop performance. Both isolated and high- speed non-isolated i/o are provided. For safety critical applications, redundant power stage enable inputs can be employed. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web:...
  • Page 2 3. The actual mains current is dependent on the mains voltage, number of phases, and motor load and operating conditions. The Maximum Mains Currents shown above occur when the drive is operating from the maximum input voltage and is producing the rated continuous output current at the maximum output voltage. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web:...
  • Page 3: Feedback Specifications

    Protection Thermal and short-circuits to ground Encoder power developed from +24 Vdc so position information is not lost when AC mains power is removed Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com...
  • Page 4 5.72 145.35 note! When you see this marker, it’s for hot tips or best practices that will help you get the best results when using Copley Controls products. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web:...
  • Page 5: Ethercat Communications

    2) Subtract 96 from the desired Device iD to get the decimal value of switch S2 and set S2 to the Hex value in the same row: S2 = (107 - 96) = 11 = Hex B Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web:...
  • Page 6: Ascii Communications

    ASCii CoMMUniCATionS The Copley ASCii interface is a set of ASCii format commands that can be used to operate and monitor Copley Controls Accelnet, Stepnet, and Xenus series amplifiers over an RS-232 serial connection. For instance, after basic amplifier configuration values have been programmed using CME 2, a control program can use the ASCii interface to: •...
  • Page 7 J5 SIGNALS SIGNAL SIGNAL Frame Gnd STo-LED(+) STo-1(+) STo-LED(-) STo-1(-) 24 Vdc Common STo-2(+) +24 Vdc Output STo-2(-) Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com Page 7 of 28...
  • Page 8 Duty = 50% ±50% Current or Velocity Velocity [IN4-] [IN6] <no connection> No function [IN5+] <no connection> Function [IN6-] Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com Page 8 of 28...
  • Page 9 The result is digital quadrature A/B/X signals that Emulated Quad A/B can be used as feedback to an external control system. signals from analog Sin/Cos encoder Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com...
  • Page 10 PLC outputs are frequently current-sourcing from 24V for driving grounded loads. PC based digital controllers commonly use nPn or current-sinking outputs. Set the Xenus inputs to pull-down to ground for current-sourcing connections, and to pull-up to 5V for current-sinking connections. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web:...
  • Page 11: Opto-Isolated Digital Inputs

    The ratio of drive output current or velocity vs. reference input voltage is programmable. 1.5V Sgnd AIN2+ 5.36k Vref AIN2- 1.5V Sgnd Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com Page 11 of 28...
  • Page 12 CME 2. it can also be programmed An op-amp buffers the output of a 12-bit as a general-purpose digital output. D/A converter. +24V Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com...
  • Page 13 Indx Inx(-) Ref(+) +5V Out2 @ 400 mA 17 6 Ref(-) 16 5 25 26 Signal Ground Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com Page 13 of 28...
  • Page 14: Ssi Absolute Encoder

    16 5 25 26 Signal Ground Cos(-) 17 6 +5V Out2 @ 400 mA 16 5 25 26 Signal Ground Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com Page 14 of 28...
  • Page 15: Motor Temperature Sensor

    <Vset, or >Vset. 4.99k Motemp [AIN3] 100k 100n Thermistor, 150k Posistor, or switch 5 16 25 26 Signal Gnd Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com Page 15 of 28...
  • Page 16 These are the signals that typically go to single-ended inputs. But, at higher frequencies these are likely to be differential signals in which case the multi-mode port can be used. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web:...
  • Page 17 1) +5V Out1 and Out2 are independent power supplies and each is rated for 400 mA 2) Line filter is required for CE 3) Active signals in Multi-Mode port depend on drive configuration. All are shown for completeness. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web:...
  • Page 18 1) +5V Out1 and Out2 are independent power supplies and each is rated for 400 mA 2) Line filter is required for CE 3) Active signals in Multi-Mode port depend on drive configuration. All are shown for completeness. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web:...
  • Page 19 1) +5V Out1 and Out2 are independent power supplies and each is rated for 400 mA 2) Line filter is required for CE 3) Active signals in Multi-Mode port depend on drive configuration. All are shown for completeness. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web:...
  • Page 20 Brake output [oUT6] Wago: 51117974 or 721-103/026-047/Rn01-0000 Euro-style 5,0 mm pluggable terminal block 0V (+24 Vdc Return) iSoLATED CiRCUiT Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com Page 20 of 28...
  • Page 21 SIGNAL 9 Position Frame Gnd LED(+) EnH(+) LED(-) EnH(-) 24 Vdc Common EnL(+) +24 Vdc Output EnL(-) Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com Page 21 of 28...
  • Page 22 Brake output [oUT6] Wago: 51117974 or 721-103/026-047 Euro-style 5,0 mm pluggable terminal block 0V (+24 Vdc Return) iSoLATED CiRCUiT Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com Page 22 of 28...
  • Page 23 SIGNAL 9 Position Frame Gnd LED(+) EnH(+) LED(-) EnH(-) 24 Vdc Common EnL(+) +24 Vdc Output EnL(-) Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com Page 23 of 28...
  • Page 24: Mains Power

    SYSTEM +5 Vdc DECODING FEEDBACK ENABLE [IN1] CONTROL LOGIC SIGNAL GND CONTROL SIGNAL GROUND Mains Voltage (Vac) Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com Page 24 of 28...
  • Page 25 3) Ferrite core (Magnetics Inc, ZW43615-TC) required for shielded return path for radio-frequency energy to cable to regen resi r which must be in shielded enclosure. the drive. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com...
  • Page 26: Steps To Install

    4. Torque the #8-32 mounting screws to 16~20 lb-in Blue Protective Sheet (1.8~2.3 N·m). (Discard) Xenus Plus Drive Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com Page 26 of 28...
  • Page 27 Heatsink no Heatsink w/fan w/fan No Heatsink No Heatsink Continuous Output Current (Adc) Continuous Output Current (Adc) Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com Page 27 of 28...
  • Page 28: Ordering Guide

    EtherCAT is a registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany. Rev 18.03-mo 04/13/2015 Note: Specifications are subject to change without notice Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com...

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