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Tiger Explorer XR Series
4.
Refit the damper shaft to the bevel box, taking care not to damage the oil seal.
5.
Remove the protective tape from the damper shaft splines.
6.
Fit a new O-ring to the oil feed.
7.
Fit a new O-ring to the front cover.
8.
Refit the front cover, ensuring the oil feed O-ring is not dislodged as you do so.
9.
Secure the cover with four new fixings and tighten to 25 Nm.
Refit the transmission to the engine (see Transmission - Installation).
Flywheel, Starter Drive Gears and Sprag Clutch - Inspection
Before starting work, ensure the motorcycle is stabilised and adequately supported. This will help prevent it
from falling and causing injury to the operator or damage to the motorcycle.
Remove the flywheel cover (see Flywheel Cover - Removal).
1.
Withdraw the pin and remove the starter idler gear noting the orientation of the gear.
198 of 746
chik
1.
Damper shaft splines and groove
2.
Seal running area
chii
1.
Oil feed O-ring
2.
Front cover O-ring
WARNING
2
1
2
1
TRANSMISSION
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