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Tiger Explorer XR Series
of the upper yoke. Retighten the lower yoke clamp bolts to 25 Nm.
Refit the handlebars and secure with the clamps. Tighten the M10 fixings first to 35 Nm, then the M8 fixings
to 26 Nm.
If removed, tighten the lower damping cylinder bolt to 22 Nm.
4.
Tighten the upper yoke clamp bolts to 25 Nm.
5.
Reconnect the TSAS damping motor connector.
6.
Refit the TSAS damping motor connector cover.
7.
Refit the front mudguard (see Front Mudguard - Installation).
8.
Position the brake hose to the clip on the right hand fork leg as noted for removal. Secure with a new fixing
and tighten to 3 Nm.
9.
Install the front wheel (see Front Wheel - Installation).
10.
Refit the front brake calipers (see Front Brake Caliper - Installation).
Note
Check the condition of the shim before use. Do not use a shim which is bent or damaged.
11.
Position the wheel speed sensor to the left hand fork leg with its shim between the sensor and fork leg.
Temporarily fit the original fixing and tighten to 9 Nm.
12.
Check and adjust the wheel speed sensor air gap as described in Air Gap Measurement (see Front Wheel
Speed Sensor Air Gap Measurement).
13.
Secure the harness for the front wheel speed sensor to its clips on the front brake hose.
14.
Lower the motorcycle to the ground and park it on the side stand.
Reconnect the battery positive, (red) lead first and tighten the terminals to 4.5 Nm.
Refit the rider's seat (see Rider's Seat - Installation).
Fork Oil Change - Oil Draining
Fork Oil Change - Oil Refilling
Before starting work, ensure the motorcycle is stabilised and adequately supported. This will help prevent it
from falling and causing injury to the operator or damage to the motorcycle.
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chnj
1.
Brake hose
2.
Brake hose clip
3.
Fixing
WARNING
2
3
FRONT SUSPENSION
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