Triumph Tiger Sport User Manual
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Triumph Tiger Sport User Manual

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FOREWORD

This handbook contains information on the Triumph Tiger Sport motorcycle. Always store this
owner's handbook with the motorcycle and refer to it for information whenever necessary.
chuw
Warnings, Cautions and
Notes
Throughout
this
owner's
particularly
important
information
presented in the following form:
Warning
This warning symbol identifies special
instructions or procedures, which if not
correctly followed could result in personal
injury, or loss of life.
This caution symbol identifies special
handbook,
instructions or procedures, which, if not
is
strictly observed, could result in damage to,
or destruction of, equipment.
Note:
•
This note symbol indicates points of
particular interest for more efficient
and convenient operation.
Foreword
Caution
1

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Summary of Contents for Triumph Tiger Sport

  • Page 1: Foreword

    Foreword FOREWORD This handbook contains information on the Triumph Tiger Sport motorcycle. Always store this owner's handbook with the motorcycle and refer to it for information whenever necessary. chuw Warnings, Cautions and Caution Notes This caution symbol identifies special Throughout...

  • Page 2: Warning Labels

    To ensure a long, safe and trouble free life for your motorcycle, maintenance should only be Pressure Monitoring System carried out by an authorised Triumph dealer. This device complies with part 15 of the Only an authorised Triumph dealer will have FCC Rules.
  • Page 3 Our relationship with you does not end with This handbook includes safe riding tips, but the purchase of your Triumph. Your feedback does not contain all the techniques and skills on the buying and ownership experience is necessary to ride a motorcycle safely.

  • Page 4: Table Of Contents

    Information The information contained in this publication is based on the latest information available at the time of printing. Triumph reserves the right to make changes at any time without prior notice, or obligation. Not to be reproduced wholly or in part without the written permission of Triumph Motorcycles Limited.

  • Page 5: The Motorcycle

    Foreword - Safety First FOREWORD - SAFETY FIRST The Motorcycle Fuel and Exhaust Fumes Warning Warning This motorcycle is designed for on-road PETROL IS HIGHLY FLAMMABLE: use only. It is not suitable for off-road use. Always turn off the engine when refuelling. Off-road operation could lead to loss of Do not refuel or open the fuel filler cap control of the motorcycle resulting in an...
  • Page 6 Foreword - Safety First Riding Warning Warning This Triumph motorcycle should operated within the legal speed limits for Never ride the motorcycle when fatigued the particular road travelled. Operating a or under the influence of alcohol or other motorcycle high speeds drugs.

  • Page 7: Helmet And Clothing

    Foreword - Safety First Helmet and Clothing Handlebars and Footrests Warning Warning When riding the motorcycle, both rider The rider must maintain control of the and passenger must always wear a vehicle keeping hands motorcycle helmet, boots, eye protection, handlebars at all times. gloves, trousers (close fitting around the The handling and stability of a motorcycle knee and ankle) and a brightly coloured...

  • Page 8: Parts And Accessories

    By removing the key, the risk conversions for any Triumph motorcycle of use of the motorcycle by unauthorised are those which carry official Triumph or untrained persons is reduced. approval and are fitted to the motorcycle by an authorised dealer.
  • Page 9 Foreword - Safety First Maintenance/Equipment Warning Warning Ensure all equipment that is required by law is installed and functioning correctly. Consult your authorised Triumph dealer removal alteration whenever there is doubt as to the correct motorcycle's lights, silencers, emission or safe...

  • Page 10: Warning Labels

    Warning Labels WARNING LABELS The labels detailed on this and the following pages draw your attention to important safety information in this handbook. Before riding, ensure that all riders have understood and complied with all the information to which these labels relate. Warning Label Locations Running-In Coolant...
  • Page 11 Warning Labels Warning Label Locations (continued) Caution All warning labels and decals, with the exception of the Running-in label, are fitted to the motorcycle using a strong adhesive. In some cases, labels are installed prior to an application of paint lacquer. Therefore, any attempt to remove the warning labels will cause damage to the paintwork or bodywork.

  • Page 12: Parts Identification

    Parts Identification PARTS IDENTIFICATION Parts Identification chux Headlight 8. Drive chain 2. Front indicator 9. Gear-change pedal 3. Coolant expansion tank 10. Side stand 4. Fuel filler cap 11. Oil cooler 5. Fuel tank 12. Radiator/Coolant pressure cap 6. Seat lock 13.
  • Page 13 Parts Identification PARTS IDENTIFICATION Parts Identification (continued) chuw 15. Silencer 21. Oil filler cap/Dipstick 16. Tool kit 22. Rear brake pedal 17. Battery 23. Rear suspension unit 18. Rear brake fluid reservoir 24. Rear brake caliper 19. Front fork 25. Rear brake disc 20.
  • Page 14 Parts Identification Parts Identification (continued) chts Clutch lever 10. Front brake fluid reservoir 2. Passing button 11. Engine stop switch 3. Headlight dip switch 12. Front brake lever 4. Instrument's scroll button 13. Starter button 5. Hazard warning light button 14.

  • Page 15: Serial Numbers

    Serial Numbers SERIAL NUMBERS Vehicle Identification Engine Serial Number Number (VIN) ccmy cecm 1. Engine serial number The engine serial number is stamped on the VIN number engine crankcase, immediately above the The vehicle identification number is stamped clutch cover. into the steering head area of the frame.
  • Page 16 Serial Numbers This page intentionally left blank...

  • Page 17: General Information

    General Information GENERAL INFORMATION Table of Contents Instrument Panel Layout............20 Speedometer and Odometer.
  • Page 18 General Information ABS Disable ............. 34 Return .
  • Page 19 Triumph Accessory D-lock Storage ........

  • Page 20: Instrument Panel Layout

    General Information Instrument Panel Layout 16 15 14 13 Home button 13. Low fuel level indicator light 2. Clock 14. Alarm/immobiliser status indicator 3. Speedometer light (alarm is an accessory fit) 4. Fuel gauge 15. Tachometer 5. Engine management malfunction 16.

  • Page 21: Speedometer And Odometer

    Reduced engine performance could cause a dangerous riding condition, leading to loss of control and an accident. Contact an authorised Triumph dealer as soon as possible to have the fault checked and rectified.

  • Page 22: Direction Indicators

    Contact an the hazard warning light switch is pressed authorised Triumph dealer as soon as again. possible to have the fault checked and rectified. In this situation braking too hard will cause the wheels to lock resulting in loss of control and an accident.

  • Page 23: Tyre Pressure Warning Light (If Fitted)

    General Information Tyre Pressure Warning Light The tyre pressure at which the warning light illuminates is temperature compensated to (If Fitted) 20°C but the numeric pressure display The tyre pressure warning light associated with it is not (see page 97). Even if works in conjunction with the tyre the numeric display seems at or close to the pressure monitoring system (see...

  • Page 24: High Coolant Temperature Warning Light

    General Information High Coolant Temperature Warning Caution Light With the engine running, if the Stop the engine immediately if the low oil engine coolant temperature pressure warning light illuminates. Do not becomes dangerously high, the restart the engine until the fault has been high coolant temperature warning light in the rectified.

  • Page 25: Alarm/Immobiliser Indicator Light

    Trip Meter 1; that the immobiliser has a malfunction that requires investigation. Contact an authorised • Trip Meter 2; Triumph dealer as soon as possible to have • Tyre Pressure Monitoring system - the fault checked and rectified. if fitted;...

  • Page 26: Odometer/Trip Meter

    General Information Odometer/Trip Meter Press and release scroll button on the left hand switch cube until the desired display is visible. The display will scroll through in the following order when pressing up on the scroll button (it will scroll through in the reverse order if down on the button is pressed): •...

  • Page 27: Trip Meter Reset

    General Information Average Fuel Consumption Trip Meter Reset indication average fuel To reset either of the trip meters, select and consumption. After being reset the display display the trip meter to be zeroed then press will show dashes until 0. 1 miles/km has been the set button for 2 seconds.

  • Page 28: Tyre Pressure Monitoring System (Tpms) - If Fitted

    The tyre pressure monitoring system (TPMS) is an accessory fitted item and must be fitted by your authorised Triumph dealer. The TPMS display on the instruments will only be activated when the system has been fitted.

  • Page 29: System Display

    To exit the tyre pressure display, press and When replacing tyres, always have an release the home button and the odometer in authorised Triumph dealer fit your tyres and trip 1 menu will be displayed. ensure they are aware that tyre pressure...

  • Page 30: Sensor Batteries

    Contact your authorised up on the scroll button (it will scroll through Triumph dealer to have the sensor replaced in the reverse order if down on the button is and the new serial number recorded in the pressed): spaces provided on page 28.

  • Page 31: Auto - Self Cancelling Indicators

    General Information Auto - Self Cancelling Indicators Changing Units (Imperial, US or Metric) This Triumph model has a self cancelling indicator function that can be disabled or Units has four selectable display modes as enabled. described below: To disable or enable the self cancelling The display will scroll through in the following indicators;...

  • Page 32: All Models

    General Information All Models Models with TPMS only: Press the set button and do not touch the scroll or set To access the units display; with the buttons again until 'PSI' or 'bAr' is displayed. motorcycle stationary and in neutral, turn the Press and release the scroll button until the ignition to the ON position.

  • Page 33: Clock Adjustment

    General Information Clock Adjustment When the correct hour display is shown, press the set button. The minutes display will To reset the clock; with the motorcycle begin to flash and the word 'Min' is visible in stationary and in neutral turn the ignition to the display screen.

  • Page 34: Abs Disable

    General Information ABS Disable Press and release the scroll button until 'oFF' is visible in the display screen. It is possible to temporarily disable the ABS system. system cannot permanently disabled, it will be automatically enabled when the ignition is turned off and then on again.

  • Page 35: Service Interval Indicator

    The normal temperature range is between system has been reset by your authorised 4 and 6 bars. Triumph dealer. If the service is overdue, the distance will be displayed as a negative If the coolant temperature becomes too high number.

  • Page 36: Fuel Gauge

    General Information Fuel Gauge Heated Grips - If Fitted Fuel gauge 1. HOT (use only until grips are warm) 2. OFF The fuel gauge indicates the amount of fuel 3. WARM in the tank. With the ignition switched on, the number of Heated grips are an accessory fitted item.

  • Page 37: Ignition Key

    General Information Ignition Key Always get replacement keys from your authorised Triumph dealer. Replacement keys must be 'paired' with the motorcycle’s immobiliser by your authorised Triumph dealer. Caution Do not store the spare key with the motorcycle as this will reduce all aspects of security.

  • Page 38: Ignition Switch/Steering Lock

    General Information Ignition Switch/Steering Lock Warning For reasons of security and safety, always move the ignition switch to the OFF position and remove the key, when leaving the motorcycle unattended. Any unauthorised use of the motorcycle may cause injury to the rider, other road users and pedestrians and may also cause damage to the motorcycle.

  • Page 39: Brake And Clutch Lever Adjusters

    General Information Brake and Clutch Lever Warning Adjusters Do not attempt to adjust the levers with the motorcycle in motion as this may lead to loss of motorcycle control and an accident. After adjusting the levers, operate the motorcycle in an area free from traffic to gain familiarity with the new lever setting.

  • Page 40: Right Handlebar Switches

    General Information Right Handlebar Switches Caution Do not leave the ignition switch in the ON position unless the engine is running as this may cause damage to electrical components and will discharge the battery. Starter Button The starter button operates the electric starter.

  • Page 41: Left Handlebar Switches

    General Information Left Handlebar Switches Headlight Dip Switch High or low beam can be selected with the headlight dip switch. To select high beam, push the switch forward. To select low beam, push the switch rearwards. When the high beam is turned on, the high beam indicator light will illuminate.

  • Page 42: Direction Indicator Switch

    General Information Direction Indicator Switch Hazard Warning Lights When the indicator switch is pushed to the To turn on or off the hazard warning lights, left or right and released, the corresponding press and release the hazard warning light direction indicators will flash on and off. switch on the instruments.

  • Page 43: Instrument Scroll Button

    General Information Instrument Scroll Button Pass Button When the scroll button is pressed and Note: released it will scroll through the menu visible • The pass button will only operate in the instrument's display screen. when the engine is running. chxg Scroll button, up 1.

  • Page 44: Fuel Requirement/Refuelling

    Petrol (fuel) is highly flammable and can be cbny explosive under certain conditions. When Your Triumph engine is designed to use refuelling, turn the ignition switch to the unleaded fuel and will give optimum OFF position. performance if the correct grade of fuel is Do not smoke.

  • Page 45: Fuel Tank Cap

    General Information Fuel Tank Cap Filling the Fuel Tank Avoid filling the tank in rainy or dusty conditions where airborne material can contaminate the fuel. Caution Contaminated fuel may cause damage to fuel system components. Fill the fuel tank slowly to help prevent spillage.

  • Page 46: Stand

    General Information After refuelling always check that the fuel Stand filler cap is correctly closed and locked. Side Stand Warning Overfilling the tank can lead to fuel spillage. If fuel is spilled, thoroughly clean up the spillage immediately and dispose of the materials used safely.

  • Page 47: Seat Lock

    General Information Seat Lock Caution To prevent damage to the seat or seat cover, care must be taken not to drop the seat. Do not lean the seat against the motorcycle or any surface which may damage the seat or seat cover. Instead, place the seat, with the seat cover facing upwards, on a clean, flat surface which is covered with a soft cloth.

  • Page 48: Triumph Accessory D-Lock Storage

    General Information Triumph Accessory D-lock Running-In Storage Space is provided under the rider’s seat to store a Triumph accessory D-lock (available R.P.M. from your Triumph dealer). Running-in is the name given to the process Secure the lock as follows: that occurs during the first hours of a new Remove the rear seat (see page 47).

  • Page 49: Safe Operation

    Maintenance and environment. Adjustment section or see your authorised Triumph dealer for the action required to return the motorcycle to a safe operating condition. Warning Failure to perform these checks every day before you ride may result in serious motorcycle damage or an accident causing serious injury or death.
  • Page 50 General Information Check: Brake Pads: There should be more than 1.5 mm of friction material remaining on all Fuel: Adequate supply in tank, no fuel leaks the pads (page 86). (page 44). Brake Fluid Levels: No brake fluid leakage. Engine Oil: Correct level on dipstick. Add Brake fluid levels must be between the MAX correct specification oil as required.

  • Page 51: How To Ride The Motorcycle

    How to Ride the Motorcycle HOW TO RIDE THE MOTORCYCLE Table of Contents To Stop the Engine ............52 To Start the Engine .

  • Page 52: To Stop The Engine

    How to Ride the Motorcycle To Stop the Engine Engine stop switch 2. Starter button Caution 3. Neutral indicator light The engine should normally be stopped by 4. ON position turning the ignition switch to the OFF 5. Ignition switch position.

  • Page 53: To Start The Engine

    How to Ride the Motorcycle To Start the Engine Caution Check that the engine stop switch is in the RUN position. Do not operate the starter continuously for Ensure the transmission is in neutral. more than 5 seconds as the starter motor will overheat and the battery will become Turn the ignition switch on.

  • Page 54: Moving Off

    How to Ride the Motorcycle Moving Off Warning Pull in the clutch lever and select first gear. Open the throttle a little and let out the clutch Take care to avoid opening the throttle too lever slowly. As the clutch starts to engage, far or too fast in any of the lower gears as open the throttle a little more, allowing this can lead to the front wheel lifting from...

  • Page 55: Braking

    Triumph strongly recommends that all Change down one gear at a time such that riders take a course of instruction, which the transmission is in first gear when the includes advice on safe brake operation.
  • Page 56 How to Ride the Motorcycle Warning Warning For your safety, always exercise extreme When descending a long steep gradient, caution when braking (whether or not ABS use engine braking by down changing and is fitted), accelerating or turning as any use the brakes intermittently.

  • Page 57: Abs (Anti-Lock Brake System)

    Do not continue to ride for longer than is necessary with the indicator light illuminated. Contact an authorised Triumph dealer as soon as possible to have the fault checked and rectified. In this situation braking too hard will cause the wheels to lock resulting in loss of control and an accident.

  • Page 58: Parking

    How to Ride the Motorcycle Parking Warning The ABS warning light will illuminate when the rear wheel is driven at high speed for more than 30 seconds when motorcycle is on a stand. This reaction is normal. When the ignition is switched off and the motorcycle is re-started the warning light will illuminate until the motorcycle reaches a speed exceeding 19 mph (30 km/h).

  • Page 59: Considerations For High-Speed Operation

    This includes Warning appliance with a pilot light. Only operate this Triumph motorcycle at Failure to follow the above advice may high speed in closed-course on-road cause a fire resulting in damage to competition or on closed-course racetracks. property or personal injury.

  • Page 60: General

    How to Ride the Motorcycle Brakes Warning Check that the front and rear brakes are functioning properly. On models fitted with handling characteristics ABS, check that the system is functioning by motorcycle at high speed may vary from ensuring that the ABS indicator light does not those you are familiar with at legal road remain illuminated at speeds above 6 mph speeds.

  • Page 61: Engine Oil

    How to Ride the Motorcycle Engine Oil Electrical Equipment Make certain that the engine oil level is Make certain that the headlight, rear/brake correct. Ensure that the correct grade and light, direction indicators, horn, etc. all work type of oil is used when topping up. properly.
  • Page 62 How to Ride the Motorcycle This page intentionally left blank...

  • Page 63: Accessories, Loading And Passengers

    Accessories and Loading ACCESSORIES AND LOADING The addition of accessories and carriage of additional weight can affect the motorcycle's Warning handling characteristics, causing changes in Do not install accessories or carry luggage stability and necessitating a reduction in that impairs the control of the motorcycle. speed.
  • Page 64 The rider should instruct the passenger as Warning follows: • It is important that the passenger sits Only operate this Triumph motorcycle at still while the motorcycle is in motion high speed in closed-course on-road and does not interfere with the competition or on closed-course racetracks.
  • Page 65 Accessories and Loading Warning Warning The handling and braking capabilities of a Do not carry a passenger unless he or she motorcycle will be affected by the presence is tall enough to reach the footrests of a passenger. The rider must make provided.
  • Page 66 Accessories and Loading This page intentionally left blank...

  • Page 67: Maintenance And Adjustment

    Maintenance and Adjustment MAINTENANCE AND ADJUSTMENT Table of Contents Scheduled Maintenance............70 Engine Oil .
  • Page 68 Maintenance and Adjustment Steering/Wheel Bearings ............90 Steering Inspection .
  • Page 69 Maintenance and Adjustment Rear Light ..............108 Rear Light Replacement .

  • Page 70: Maintenance And Adjustment

    Only an authorised your motorcycle. Triumph dealer will have this knowledge Triumph Motorcycles cannot accept any and equipment. responsibility for damage or injury resulting Since incorrect or neglected maintenance...
  • Page 71 • • • Engine oil filter - renew • • Valve clearances - check/adjust • • Air cleaner - renew Autoscan - carry out a full Autoscan using the Triumph • • • • • diagnostic tool • • •...
  • Page 72 Maintenance and Adjustment Operation Description Odometer Reading in Miles (Kms) or Time Period, whichever comes first First Service Annual Mileage Based Service Service Every Year 6,000 and 12,000 24,000 18,000 (800) (20,000) (40,000) 1 month (10,000 30,000) • • Headstock bearings - lubricate •...
  • Page 73 Since incorrect or neglected maintenance can lead to a dangerous riding condition, always have an authorised Triumph dealer carry out the scheduled maintenance of this motorcycle.

  • Page 74: Engine Oil

    Maintenance and Adjustment Engine Oil Note: • An accurate indication of the level of oil in the engine is only shown when the engine oil is at normal operating temperature, motorcycle cbnz upright (not on the side stand) and In order for the engine, transmission, and the filler plug/dipstick has been fully clutch to function correctly, maintain the screwed home.

  • Page 75: Oil And Oil Filter Change

    Contact with hot oil may cause the skin to be scalded or burned. Unscrew and remove the oil filter using Triumph service tool T3880313. Dispose of the old filter in an environmentally friendly way. Apply a thin smear of clean engine oil to the sealing ring of the new oil filter.

  • Page 76: Disposal Of Used Engine Oil And Oil Filters

    Maintenance and Adjustment Oil Specification and Grade Caution Triumph high performance fuel injected engines are designed to use 10W/40 or If the engine oil pressure is too low, the low 15W/50 semi or fully synthetic motorcycle oil pressure warning light will illuminate. If...

  • Page 77: Cooling System

    (-31°F). body. Never swallow anti-freeze or any of the motorcycle coolant. Note: • HD4X Hybrid coolant, supplied by Triumph, is pre-mixed and does not need to be diluted prior to filling or topping up the cooling system.

  • Page 78: Coolant Level Inspection

    Maintenance and Adjustment Coolant Level Inspection Coolant Level Adjustment Expansion tank Coolant expansion tank cap 2. MAX mark 3. MIN mark Warning Position the motorcycle on level ground and Do not remove the expansion tank or in an upright position. radiator pressure cap when the engine is Check the coolant level in the expansion tank hot.

  • Page 79: Coolant Change

    Have the coolant changed by an authorised accessories, either in front of the radiator or Triumph dealer in accordance with scheduled behind the cooling fan. Interference with maintenance requirements. the radiator airflow can cause overheating,...

  • Page 80: Throttle Control

    Check the throttle grip free play in adjustments made your authorised accordance with scheduled Triumph dealer. However, in an emergency, maintenance requirements make throttle adjustment may be made as follows: adjustments as necessary. Warning Always be alert for changes in the 'feel' of...

  • Page 81: Adjustment

    Check that the throttle opens smoothly, without undue force and that it closes without sticking. Ride carefully to your nearest authorised Triumph dealer and have him check the throttle system thoroughly before riding again. Opening cable adjuster 2. Closing cable adjuster 3.

  • Page 82: Clutch

    Maintenance and Adjustment Clutch Inspection Check that there is 2 - 3 mm clutch lever free play at the lever. If there is an incorrect amount of free play, adjustments must be made. Adjustment Note: • clutch adjuster sleeve prevented from turning by a ratchet mechanism.

  • Page 83: Drive Chain

    Therefore, always replace worn or damaged chains using genuine Triumph parts supplied Caution by an authorised Triumph dealer. Do not use a pressure wash to clean the...

  • Page 84: Chain Free - Movement Inspection

    Maintenance and Adjustment Chain Free – Movement Inspection Chain Free – Movement Adjustment The vertical movement of the drive chain must be in the range 29 - 40 mm. Maximum movement position Warning 1. Adjuster clamp bolt Before starting work, ensure 2.

  • Page 85: Chain And Sprocket Wear Inspection

    It is dangerous to operate the motorcycle with defective brakes and you must have Remove the chain guards. your authorised Triumph dealer take Stretch the chain taut by hanging a remedial action before you attempt to ride 10 - 20 kg weight on the chain.

  • Page 86: Brakes

    Use a genuine Triumph supplied chain as specified in the Triumph Parts Catalogue. Warning Never neglect chain maintenance and...

  • Page 87: Breaking-In New Brake Pads And Discs

    It is dangerous to operate the motorcycle Warning under such conditions and your authorised Triumph dealer must rectify the fault Brake pads must always be replaced as a before riding. wheel set. At the front, where two calipers...

  • Page 88: Disc Brake Fluid

    Contact an Warning authorised Triumph dealer as soon as possible to have the fault checked and Brake fluid is hygroscopic which means it rectified. will absorb moisture from the air.

  • Page 89: Brake Fluid Level Inspection And Adjustment

    Adjustment If there has been an appreciable drop in the level of the fluid in either fluid reservoir, consult your authorised Triumph dealer for advice before riding. Riding with depleted brake fluid levels, or with a brake fluid leak is dangerous and will cause...

  • Page 90: Brake Light Switches

    Triumph dealer secured on a suitable support. Do not investigate and rectify the fault. exert extreme force against each wheel or rock each wheel vigorously as this may...

  • Page 91: Inspecting The Steering (Headstock) Bearings For Free Play

    If the wheel bearings in the front or rear wheel allow play in the wheel hub, are noisy, or if the wheel does not turn smoothly, have your authorised Triumph dealer inspect the wheel bearings. The wheel bearings must be inspected at the...

  • Page 92: Front Suspension

    If any damage or leakage is found, consult an authorised Triumph dealer. Warning To check that the forks operate smoothly: Never attempt to dismantle any part of the •...

  • Page 93: Suspension Setting Chart

    Maintenance and Adjustment Suspension Setting Chart LOADING FRONT REAR Spring Rebound Compres- Spring Rebound Pre-load Damping sion Pre-load Damping Damping Solo Riding Solo - with loaded top-box and/or soft luggage Solo - with loaded panniers and/or soft luggage Solo - with loaded panniers and top-box (and loaded soft luggage if applicable) Solo &...

  • Page 94: Front Suspension Settings

    Maintenance and Adjustment Front Suspension Settings Rebound Damping Adjustment The rebound damping adjuster is located at Spring Pre-Load Adjustment the top of the left hand fork only. The spring pre-load adjusters are located at To change the rebound damping force, rotate the top of each fork.

  • Page 95: Compression Damping Adjustment

    Maintenance and Adjustment Compression Damping Adjustment Rear Suspension Adjustment The compression damping adjuster is located The rear suspension unit is adjustable for at the top of the right hand fork only. both rebound and spring pre-load. To change the compression damping force Rebound Damping Adjustment rotate the slotted adjuster clockwise to increase, or anti-clockwise to decrease.

  • Page 96: Spring Pre-Load Adjustment

    Maintenance and Adjustment Spring Pre-Load Adjustment Tyres Spring pre-load adjuster Typical tyre marking The spring pre-load adjuster is situated on the right hand side of the motorcycle, at the top of the rear suspension unit. To adjust the spring pre-load setting rotate the slotted adjuster clockwise to increase, or cboa anti-clockwise to decrease.

  • Page 97: Tyre Inflation Pressures

    The cold inflation pressures specified by Triumph take account of this. Owners must only adjust tyre pressures when the tyres are cold using an accurate pressure gauge, and must not use the tyre pressure display on the instruments.

  • Page 98: Tyre Wear

    Warning As the tyre tread wears down, the tyre becomes more susceptible to punctures and Only operate this Triumph motorcycle at failure. It is estimated that 90% of all tyre high speed in closed-course on-road problems occur during the last 10% of tread competition or on closed-course racetracks.

  • Page 99: Tyre Replacement

    Maintenance and Adjustment Tyre Replacement Warning All Triumph motorcycles are carefully and extensively tested in a range of riding The ABS computer operates by comparing conditions to ensure that the most effective the relative speed of the front and rear tyre combinations are approved for use on wheels.
  • Page 100 Use of a motorcycle with incorrectly seated striking the kerb, ask your authorised tyres, incorrectly adjusted tyre pressures, or Triumph dealer to inspect the tyre both when not accustomed to its handling internally and externally. Remember, tyre characteristics may lead to loss of control damage may not always be visible from and an accident.

  • Page 101: Battery

    Maintenance and Adjustment Battery Battery Removal Warning Under some circumstances, the battery can give off explosive gases; keep sparks, flames cigarettes away. Provide adequate ventilation when charging or using the battery in an enclosed space. The battery contains sulphuric acid (battery acid).

  • Page 102: Battery Disposal

    Maintenance and Adjustment Battery Disposal Battery Discharge Should the battery ever require replacement, Caution the original battery must be handed to a recycling agent who will ensure that the The charge level in the battery must be dangerous substances from which the battery maintained to maximise battery life.

  • Page 103: Battery Maintenance During Storage And Infrequent Use Of The Motorcycle

    For help with selecting a battery charger, Motorcycle checking the battery Voltage or battery charging, contact your local authorised During storage or infrequent use of the Triumph dealer. motorcycle, inspect the battery Voltage weekly using a digital multimeter. Follow the manufacturer’s instructions supplied with the Warning meter.

  • Page 104: Battery Installation

    Maintenance and Adjustment Should the battery Voltage fall below Fuse Box 12.7 Volts the battery should be charged using a Triumph approved battery charger. Main Fuse Boxes Always follow the instructions supplied with the battery charger. Front For extended periods of storage (beyond two...

  • Page 105: Fuse Identification

    Maintenance and Adjustment Fuse Identification The fuse identification numbers listed in the tables correspond with those printed on the A blown fuse is indicated when all of the fuse box covers, as shown below. Spare fuses systems protected by that fuse become are located at right angles to the main fuses inoperative.

  • Page 106: Headlights

    Maintenance and Adjustment Headlights Headlight Adjustment Each headlight can be adjusted by means of vertical and horizontal adjustment screws Warning located on the rear of each headlight. Adjust road speed to suit the visibility and weather conditions in which the motorcycle is being operated.

  • Page 107: Headlight Bulb Replacement

    Maintenance and Adjustment Headlight Bulb Replacement Caution It is not necessary to remove the headlight when bulb replacement becomes necessary. Do not adjust the pivot screws as this may cause the headlight reflector to become Warning detached from the pivot screw, leading to irreparable damage to the headlight.

  • Page 108: Position Light Bulb Replacement

    Maintenance and Adjustment Rotate the retainer anti-clockwise and remove Position Light Bulb Replacement the bulb. Note: • The bulb is an integral part of the retainer and cannot be replaced separately. Installation is the reverse of the removal procedure. Dipped Beam chvs 1.

  • Page 109: Direction Indicator Lights

    Maintenance and Adjustment Direction Indicator Lights Licence Plate Light Bulb Replacement Bulb Replacement Remove the seat. Disconnect the battery, negative (black) lead first. Remove the licence plate. Caution Do not pull the rear mudguard more than is necessary to access the licence plate light's inside fixing nut.
  • Page 110 Maintenance and Adjustment Counter-hold the nut to prevent it from Carefully remove the bulb holder from the turning and remove the licence plate light back of the licence plate light and remove the fixing screw. Collect the nut from the bulb.

  • Page 111: Cleaning

    Maintenance and Adjustment Cleaning Preparation for Washing Before washing, precautions must be taken Frequent, regular cleaning is an essential part to keep water off the following places. of the maintenance of your motorcycle. If regularly cleaned, the appearance will be Rear opening of the exhausts: Cover with a preserved for many years.

  • Page 112: Where To Be Careful

    Maintenance and Adjustment Where to be Careful After Washing Avoid spraying water with any great force Remove the plastic bags and tape, and clear near the following places: the air intakes. • Instruments; Lubricate the pivots, bolts and nuts. • Brake cylinders and brake calipers;...

  • Page 113: Cleaning Of The Exhaust System

    Maintenance and Adjustment Cleaning of the Exhaust System Protecting All parts of the exhaust system of your When the exhaust system is dry, rub motorcycle must be cleaned regularly to 'Motorex 645 Clean and Protect' into the avoid a deterioration of its appearance. These surface.

  • Page 114: Windscreen Cleaning

    Maintenance and Adjustment Windscreen Cleaning Warning Never attempt to clean the windscreen while the motorcycle is in motion as releasing the handlebars may cause loss of vehicle control and an accident. Clean the windscreen with a solution of mild Operation of the motorcycle with a soap or detergent and lukewarm water.

  • Page 115: Storage

    Make sure the cooling system is filled with a 50% mixture of coolant (noting that HD4X Petrol is extremely flammable and can be Hybrid OAT coolant, as supplied by Triumph, explosive under certain conditions. Turn is pre-mixed and requires no dilution) and the ignition switch off.

  • Page 116: Preparation After Storage

    Storage Preparation after Storage Crank the engine on the starter motor several times until the oil pressure light goes out. Install battery removed) (see Replace the spark plugs, tightening to page 104). 12 Nm, and start the engine. If the motorcycle has been stored for more Check and if necessary correct the tyre than four months, change the engine oil (see pressures (see page 120).

  • Page 117: Specifications

    Specifications SPECIFICATIONS Dimensions Overall Length ......2, 1 50 mm (84.6in) Overall Width ......835 mm (32.9 in) Overall Height.
  • Page 118 Water/Anti-freeze ratio ....50/50 (premixed as supplied by Triumph) Coolant Capacity ..... . .
  • Page 119 Specifications Ignition Ignition System ......Digital Inductive Electronic Rev Limiter ....9,500 r/min Spark Plug .
  • Page 120 Specifications Tyres Tyre Pressures (Cold): Front ....... . 2.34 bar (34 lb/in Rear .
  • Page 121 Specifications Electrical Equipment Battery ....... 12 Volt, 12 Ah Alternator......12 Volt, 50 Amp Headlight (Dip Beam) .
  • Page 122 Coolant ......Triumph HD4X Hybrid OAT coolant Bearings and Pivots.....
  • Page 123 Index INDEX Cooling System ....77, 118 Coolant Change....79 Accessories .
  • Page 124 Index Fuel ......118 High Beam Warning Light ..23 Filling the Fuel Tank .
  • Page 125 Riding......6 Triumph Accessory D - Lock ..48 Seat Tyres .
  • Page 126 Index This page intentionally left blank...

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