Triumph Tiger Explorer Handbook
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Triumph Tiger Explorer Handbook

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FOREWORD
This handbook contains information on the Triumph Tiger Explorer motorcycle. Always store
this owner's handbook with the motorcycle and refer to it for information whenever necessary.
chgu_1
Warnings, Cautions and
Notes
Throughout
this
owner's
particularly
important
information
presented in the following form:
Warning
This warning symbol identifies special
instructions or procedures, which if not
correctly followed could result in personal
injury, or loss of life.
handbook
This caution symbol identifies special
is
instructions or procedures, which, if not
strictly observed, could result in damage to,
or destruction of, equipment.
Note:
•
This note symbol indicates points of
particular interest for more efficient
and convenient operation.
Foreword
Caution
1

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  • Page 1 Foreword FOREWORD This handbook contains information on the Triumph Tiger Explorer motorcycle. Always store this owner's handbook with the motorcycle and refer to it for information whenever necessary. chgu_1 Warnings, Cautions and Notes Caution Throughout this owner's handbook This caution symbol identifies special...

  • Page 2: Foreword

    Off-road Use Maintenance The Tiger Explorer is designed for on-road To ensure a long, safe and trouble free life for and light off-road use. your motorcycle, maintenance should only be carried out by an authorised Triumph dealer.
  • Page 3 This handbook includes safe riding tips, but Our relationship with you does not end with does not contain all the techniques and skills the purchase of your Triumph. Your feedback necessary to ride a motorcycle safely. on the buying and ownership experience is...

  • Page 4: Table Of Contents

    Information The information contained in this publication is based on the latest information available at the time of printing. Triumph reserves the right to make changes at any time without prior notice, or obligation. Not to be reproduced wholly or in part without the written permission of Triumph Motorcycles Limited.

  • Page 5: The Motorcycle

    Warning Warning This motorcycle is fitted with a catalytic converter below the engine, which along The Tiger Explorer is designed for on-road with the exhaust system reaches very high use and light off road use. Extreme temperature during engine operation.
  • Page 6 Foreword - Safety First Fuel and Exhaust Fumes Helmet and Clothing Warning Warning PETROL IS HIGHLY FLAMMABLE: When riding the motorcycle, both rider and passenger must always wear a Always turn off the engine when refuelling. motorcycle helmet, boots, eye protection, Do not refuel or open the fuel filler cap gloves, boots, trousers (close fitting around while smoking or in the vicinity of any...
  • Page 7 By removing the key, the risk conversions for any Triumph motorcycle of use of the motorcycle by unauthorised are those which carry official Triumph or untrained persons is reduced. approval and are fitted to the motorcycle by an authorised dealer.
  • Page 8 Foreword - Safety First Maintenance/Equipment Riding Warning Warning Consult your authorised Triumph dealer Never ride the motorcycle when fatigued whenever there is doubt as to the correct or under the influence of alcohol or other safe operation this Triumph drugs.
  • Page 9 Foreword - Safety First Warning Warning This Triumph motorcycle should Banking to an unsafe angle may cause operated within the legal speed limits for instability, loss of motorcycle control and the particular road travelled. Operating a an accident. motorcycle high...

  • Page 10: Warning Labels

    The labels detailed on this and the following pages draw your attention to important safety information in this handbook. Before riding, ensure that all riders have understood and complied with all the information to which these labels relate. Warning Label Locations - Tiger Explorer Running-In Coolant...
  • Page 11 Warning Labels Warning Label Locations - Tiger Explorer (continued) Caution All warning labels and decals, with the exception of the Running-in label, are fitted to the motorcycle using a strong adhesive. In some cases, labels are installed prior to an application of paint lacquer.

  • Page 12: Parts Identification

    Parts Identification PARTS IDENTIFICATION Headlight 9. Rear brake caliper 2. Front indicator 10. Rear brake disc 3. Windscreen adjuster, left hand side 11. Centre stand 4. Fuel tank and fuel filler cap 12. Gear-change pedal 5. Battery and fuse boxes 13.
  • Page 13 Parts Identification PARTS IDENTIFICATION 18. Rear light 26. Front fork 19. Rear brake fluid reservoir 27. Engine oil level sight glass 20. Oil filler cap 28. Clutch line 21. Mirror 29. Rear brake pedal 22. Front fork adjuster 30. Rear suspension spring pre-load 23.
  • Page 14 Parts Identification PARTS IDENTIFICATION 10 11 x 1000 chgm Clutch lever 11. Engine stop switch 2. Passing button 12. Front brake lever 3. Headlight dip switch 13. Starter button 4. Instrument's scroll button 14. Cruise control adjust button 5. Clutch fluid reservoir 15.

  • Page 15: Serial Numbers

    Serial Numbers SERIAL NUMBERS Vehicle Identification Engine Serial Number Number (VIN) chev 1. Engine serial number chgs The engine serial number is stamped on the VIN number engine crankcase, immediately below the The Vehicle Identification Number (VIN) is gearbox. stamped into the steering head area of the Record the engine serial number in the space frame.
  • Page 16 Serial Numbers This page intentionally left blank...
  • Page 17 Triumph Traction Control Settings ........
  • Page 18 General Information Warning Lights ............. . 36 Direction Indicators .
  • Page 19 Filling the Fuel Tank ............55 Tool Kit, Handbook and the Triumph Accessory D-Lock ......56 Stands .

  • Page 20: Instrument Panel Layout

    General Information Instrument Panel Layout 10 11 x 1000 23 22 13 12 chda Clock 15. Traction control light (if traction 2. Service interval indicator control is fitted) 3. Speedometer 16. Cruise control light 4. Fuel gauge 17. Tachometer 5. Engine management malfunction 18.

  • Page 21: General Information

    Tyre Pressure Monitoring system - if fitted; • Set up. Note: • tyre pressure monitoring system (TPMS) is an accessory which must be fitted by your authorised Triumph dealer. The TPMS display will then be activated by your authorised Triumph dealer.

  • Page 22: Odometer/Trip Meter

    General Information Odometer/Trip Meter Trip Meter Either trip meter shows the distance that the motorcycle has travelled, journey time, average fuel consumption, instantaneous fuel consumption and average speed, all since the trip meter on display was last reset to zero. To access the trip meter information, turn the ignition to the ON position.

  • Page 23: Trip Meter Reset

    General Information Cruise Control Trip Meter Reset If the cruise control is activated, this display To reset either of the trip meters, select and will show the road speed set for cruise display the trip meter to be zeroed then press control.

  • Page 24: Air Temperature

    The tyre pressure monitoring system (TPMS) is an accessory fitted item and must be fitted by your authorised Triumph dealer. The TPMS display on the instruments will only be activated when the system has been fitted.

  • Page 25: Tpms Sensor Id Number

    General Information TPMS Sensor ID Number System Display An ID number for each tyre pressure sensor is printed on a label which is on the sensor. This number may be required by the dealer for service or diagnostics. If the TPMS has been fitted at the factory, labels identifying the front and rear TPMS sensor ID numbers will be affixed to the spaces below.

  • Page 26: Sensor Batteries

    Contact your authorised Triumph take account of this. Triumph dealer to have the sensor replaced Owners must only adjust tyre pressures when and the new serial number recorded in the the tyres are cold using an accurate tyre spaces provided on page 25.

  • Page 27: Set Up Menu

    General Information Set Up Menu Auto - Self Cancelling Indicators This Triumph model has a self cancelling To access the set up menu; with the indicator function that can be disabled or motorcycle stationary and in neutral, press enabled. and release the set button on the left hand...

  • Page 28: Changing Units (Imperial, Us Or Metric)

    General Information Changing Units (Imperial, US or All Models Metric) To access the units display; with the motorcycle stationary and in neutral, turn the Units has four selectable display modes as ignition to the ON position. described below: Press and release the set button on the left •...

  • Page 29: Clock Adjustment

    General Information Models with TPMS Clock Adjustment Press the set button and do not touch the To reset the clock; with the motorcycle scroll or set buttons again until PSI or bAr is stationary and in neutral turn the ignition to displayed.

  • Page 30: Triumph Traction Control - If Fitted

    Warning the display screen. The minutes display is adjusted in the same way as for the hours. Triumph traction control is not a substitute Once both hours and minutes are correctly for riding appropriately for the prevailing set, press the set button to confirm and t-SEt road and weather conditions.

  • Page 31: Triumph Traction Control Settings

    The Triumph traction control can be set to one of the following conditions: To access the traction control settings; with •...

  • Page 32: Abs Disable

    General Information ABS Disable To Enable the ABS To enable the ABS system again, repeat the It is possible to temporarily disable the ABS ABS disable procedure and select 'on'. system. system cannot permanently disabled, it will be automatically Press the home button and the odometer in enabled when the ignition is turned off and the trip 1 menu will be visible in the display then on again.

  • Page 33: Service Interval Indicator

    (0 km) the service symbol will remain on until the service has been carried out and the system has been reset by your authorised Triumph dealer. If the service is overdue, the distance will be displayed as a negative number.

  • Page 34: Gear Position Display

    General Information Gear Position Display Coolant Temperature Gauge Gear position display (neutral 1. Coolant temperature gauge position displayed) The coolant temperature gauge indicates the 2. Gear position symbol temperature of the engine coolant. When the ignition is switched on, all 8 bars of The gear position display indicates which the display will be shown.

  • Page 35: Fuel Gauge

    General Information Fuel Gauge Heated Seats - If Fitted cgjp_5 cgjp_5_1 Fuel gauge 1. Heated seats symbol The fuel gauge indicates the amount of fuel Heated seats are an accessory fitted item. in the tank. Both the rider's and pillion's heated seat has OFF, LOW and HIGH settings.

  • Page 36: Warning Lights

    General Information Warning Lights Low Oil Pressure Warning Light With the engine running, if the Note: engine oil pressure becomes • When the ignition is switched on, dangerously low, the low oil pressure the instrument warning lights will warning light in the tachometer will illuminate illuminate for 2 seconds and will and 'oil Pr' will also be visible in the display then go off (except those which...

  • Page 37: High Coolant Temperature Warning Light

    Reduced engine performance could cause a dangerous riding condition, leading to loss of control and an accident. Contact an authorised Triumph dealer as soon as possible to have the fault checked and rectified. Note: • If the malfunction indicator light...

  • Page 38: Alarm/Immobiliser Indicator Light

    Contact an authorised Warning Triumph dealer as soon as possible to have If the ABS is not functioning, the brake the fault checked and rectified. system will continue to function as a non ABS braking system.

  • Page 39: Tyre Pressure Warning Light

    General Information Tyre Pressure Warning Light The tyre pressure at which the warning light illuminates is temperature compensated to The tyre pressure warning light 20°C but the numeric pressure display works in conjunction with the tyre associated with it is not (see page 109). Even pressure monitoring system (see if the numeric display seems at or close to the page 24).

  • Page 40: Frost Symbol

    (MIL) become illuminated at the same time, there is a malfunction with the traction control which requires investigation by your local Triumph dealer. Warning If the traction control is not functioning, care must be taken when accelerating and cornering on wet/slippery road surfaces to avoid rear wheel spin.

  • Page 41: Cruise Control Light

    General Information Cruise Control Light Ignition Key The cruise control can only be activated when the motorcycle is travelling at a speed between 30 to 100 mph (48 to 160 km/h) and is in 4th gear or higher. When activated, the cruise control light in the instrument's will be illuminated (see page 50).

  • Page 42: Ignition Switch/Steering Lock

    General Information Always get replacement keys from your Ignition Switch/Steering Lock authorised Triumph dealer. Replacement keys must be 'paired' with the motorcycle’s immobiliser by your authorised Triumph dealer. Caution Do not store the spare key with the motorcycle as this will reduce all aspects of security.

  • Page 43: Ignition Switch Positions

    General Information Ignition Switch Positions This is a four position, key operated switch. Warning The key can be removed from the switch With the key in the LOCK or P position the only when it is in the OFF, LOCK or P (PARK) steering will become locked.

  • Page 44: Brake And Clutch Lever Adjusters

    General Information Brake and Clutch Lever Adjusters Warning Do not attempt to adjust the lever with the motorcycle in motion as this may lead to loss of motorcycle control and an accident. After adjusting the lever, operate the motorcycle in an area free from traffic to gain familiarity with the new lever setting.

  • Page 45: Right Handlebar Switches

    General Information Right Handlebar Switches Caution Do not leave the ignition switch in the ON position unless the engine is running as this may cause damage to electrical components and will discharge the battery. Starter Button The starter button operates the electric starter.

  • Page 46: Left Handlebar Switches

    General Information Left Handlebar Switches Headlight Dip Switch High or low beam can be selected with the headlight dip switch. To select high beam, push the switch forward. To select low beam, push the switch rearwards. When the high beam is turned on, the high beam indicator light will illuminate.

  • Page 47: Direction Indicator Switch

    General Information Direction Indicator Switch Hazard Warning Lights When the indicator switch is pushed to the To turn on or off the hazard warning lights, left or right and released, the corresponding press and release the hazard warning light direction indicators will flash on and off. switch on the instruments.

  • Page 48: Pass Button

    General Information Pass Button Front Fog Lights Switch, if fitted Note: Note: • The pass button will only operate • The front fog lights switch will only when the engine is running. operate when the headlights are on. When the pass button is pressed, the When the front fog light button is pressed, headlight main beam will be switched on.

  • Page 49: Throttle Control

    Reduced engine performance could cause a dangerous riding condition, leading to loss of control and an accident. Contact an authorised Triumph dealer as soon as possible to have the fault checked and rectified.

  • Page 50: Cruise Control

    General Information Cruise Control Warning Warning Only operate this Triumph motorcycle at high speed in closed-course on-road Cruise control must only be used where competition or on closed-course racetracks. you can drive safely at a steady speed. High-speed operation should only then be...

  • Page 51: Activating Cruise Control

    General Information Activating Cruise Control To activate cruise control, the following conditions have to be met: Note: • The motorcycle is travelling at a speed • The cruise control indicator light will between 100 mph not illuminate until cruise control has 160 km/h);...

  • Page 52: Resuming The Cruise Control Set Speed

    General Information Resuming the Cruise Control Set The set speed can be resumed by pressing and releasing the RES/+ end of the adjust Speed button provided the conditions described on page have been met. Warning When resuming cruise control, always ensure that the traffic conditions are suitable for the set speed.

  • Page 53: Increasing Speed While In Cruise Control

    General Information Increasing Speed while in Cruise An alternative way to increase the speed in cruise control is to accelerate to the desired Control speed using the throttle grip and then press To increase the speed, press and release the the SET/- end of the adjust button.

  • Page 54: Fuel Requirement/Refuelling

    Petrol (fuel) is highly flammable and can be explosive under certain conditions. When Your Triumph engine is designed to use refuelling, turn the ignition switch to the unleaded fuel and will give optimum OFF position.

  • Page 55: Fuel Tank Cap

    General Information Fuel Tank Cap Filling the Fuel Tank Avoid filling the tank in rainy or dusty conditions where airborne material can contaminate the fuel. Caution Contaminated fuel may cause damage to fuel system components. Fill the fuel tank slowly to help prevent spillage.

  • Page 56: Tool Kit, Handbook And The Triumph Accessory D-Lock

    Tool Kit, Handbook and the with the side stand in the down position. Triumph Accessory D-Lock Never attempt to ride with the side stand The tool kit and handbook are located down or interfere with the interlock beneath the pillion's seat.

  • Page 57: Centre Stand

    General Information Whenever the side stand is used, before Seats riding, always ensure that the side stand is fully up after first sitting on the motorcycle. Seat Care For instructions on safe parking, refer to the To prevent damage to the seat or seat cover, 'How to Ride the Motorcycle' section.

  • Page 58: Rear Seat

    General Information Rear Seat To refit the seat, engage the seat's two outer brackets under the loops on the subframe and the two inner brackets to brackets on the rider's seat. Gently push the seat forwards and press down at the rear to engage in the seat lock.

  • Page 59: Rider's Seat

    General Information Rider's Seat Rider’s Seat Height Adjustment chdh chdi Rider’s seat 1. Rider’s seat 2. Front height adjuster To remove the rider’s seat, remove the rear 3. Rear height adjuster seat (see page 58). 4. Low seat height position (front Grasp the rider’s seat on either side, and slide shown) it rearwards and upwards for complete...

  • Page 60: Helmet Hook

    General Information Helmet Hook Warning A helmet can be secured to the motorcycle using the helmet hook located on the left Always adjust both seat height adjusters. hand side of the motorcycle, beneath the Adjusting only one height adjuster may rider's seat.

  • Page 61: Triumph Accessory D-Lock Storage

    Triumph Accessory D-lock Electrical Accessory Socket Storage Space is provided under the rear seat to store a Triumph accessory D-lock (available from your Triumph dealer). Secure the lock as follows: Remove the rear seat (see page 58). Release the strap and remove the handbook and tool kit.

  • Page 62: Handlebar Adjustment

    Warning It is recommended to have handlebar adjustments carried out by a trained technician of an authorised Triumph dealer. Handlebar adjustments carried out by a technician who is not of an authorised Triumph dealer may affect the handling,...

  • Page 63: Windscreen

    General Information Rotate the handlebar so that the etched Windscreen + marking on the handlebar aligns with the Note: front left hand split line of the clamp riser. • windscreen fitted this motorcycle can be adjusted without the use of tools. To Adjust the Windscreen Warning Never attempt to clean or adjust the...

  • Page 64: Running-In

    General Information To adjust the windscreen, loosen left and Running-In right hand adjuster knobs sufficiently to allow the adjustment blocks to slide over the adjustment plates. Position the windscreen to the desired height, R.P.M. cboa ensuring both adjustment plates are set to Running-in is the name given to the process the same position.

  • Page 65: Safe Operation

    Maintenance and environment. Adjustment section or see your authorised Triumph dealer for the action required to return the motorcycle to a safe operating condition. Warning Failure to perform these checks every day before you ride may result in serious motorcycle damage or an accident causing serious injury or death.
  • Page 66 General Information Check: Brake Pads: There should be more than 1.5 mm of friction material remaining on all Fuel: Adequate supply in tank, no fuel leaks the pads (page 99). (page 54). Brake Fluid Levels: No brake and clutch Engine Oil: Correct level visible at sight fluid leakage.
  • Page 67 How to Ride the Motorcycle HOW TO RIDE THE MOTORCYCLE Table of Contents To Stop the Engine ............68 To Start the Engine .

  • Page 68: To Stop The Engine

    How to Ride the Motorcycle To Stop the Engine Engine stop switch To Start the Engine 2. Starter button Check that the engine stop switch is in the 3. Neutral indicator light RUN position. 4. ON position Ensure the transmission is in neutral. 5.

  • Page 69: How To Ride The Motorcycle

    How to Ride the Motorcycle • A transponder is fitted within the turn engine Caution immobiliser. ensure immobiliser functions correctly, If the low oil pressure warning light always have only one of the ignition illuminates after starting the engine, stop keys near the ignition switch.

  • Page 70: Moving Off

    How to Ride the Motorcycle Moving Off Warning Pull in the clutch lever and select first gear. Open the throttle a little and let out the clutch With the traction control enabled, it will lever slowly. As the clutch starts to engage, limit the amount of front wheel lift and rear open the throttle a little more, allowing wheel slip.

  • Page 71: Braking

    How to Ride the Motorcycle Braking Warning WHEN BRAKING, OBSERVE THE FOLLOWING: Close the throttle completely, leaving the clutch engaged to allow the engine to help slow down the motorcycle. Change down one gear at a time such that the transmission is in first gear when the motorcycle comes to a complete stop.
  • Page 72 (see ABS warnings below/over). Riding with your foot on the brake pedal Triumph strongly recommends that all or your hands on the brake lever may riders take a course of instruction, which actuate the brake light, giving a false includes advice on safe brake operation.

  • Page 73: Abs (Anti-Lock Brake System)

    How to Ride the Motorcycle ABS (Anti-Lock Brake System) ABS Warning Light When the ignition switch is turned to the ON position, it is Warning normal for the ABS warning light to flash on and off (see page 38). If the ABS prevents the wheels from locking, ABS warning light is constantly illuminated it therefore maximising the effectiveness of...

  • Page 74: Parking

    Do not continue to ride for longer than is necessary with the indicator light illuminated. In the event of a fault, contact an authorised Triumph dealer as soon as possible to have the fault checked and rectified. In this situation,...

  • Page 75: Considerations For High-Speed Operation

    If Warning parking inside a garage or other structure, be sure it is well ventilated and the Only operate this Triumph motorcycle at motorcycle is not close to any source of high speed in closed-course on-road flame sparks.

  • Page 76: General

    How to Ride the Motorcycle Brakes Check that the front and rear brakes are Warning functioning properly. handling characteristics Tyres motorcycle at high speed may vary from those you are familiar with at legal road High-speed operation is hard on tyres, and speeds.

  • Page 77: Final Drive Oil

    How to Ride the Motorcycle Final Drive Oil Electrical Equipment Make certain that the final drive oil level is Make certain that the headlight, rear/brake correct. Ensure that the correct grade and light, direction indicators, horn, etc. all work type of oil is used when topping up. properly.
  • Page 78 How to Ride the Motorcycle This page intentionally left blank...

  • Page 79: Accessories, Loading And Passengers

    Accessories, Loading and Passengers ACCESSORIES, LOADING AND PASSENGERS The addition of accessories and carriage of additional weight can affect the motorcycle's Warning handling characteristics causing changes in stability and necessitating a reduction in The maximum safe load for each pannier speed.
  • Page 80 The rider should instruct the passenger as follows: Warning • It is important that the passenger sits Only operate this Triumph motorcycle at still while the motorcycle is in motion high speed in closed-course on-road and does not interfere with the competition or on closed-course racetracks.
  • Page 81 Accessories, Loading and Passengers Warning Warning Do not carry animals on your motorcycle. Never attempt to store any items between the frame and the fuel tank. This can An animal could make sudden and restrict the steering and will cause loss of unpredictable movements that could lead control leading to an accident.
  • Page 82 Accessories, Loading and Passengers Warning Warning Never ride accessory equipped If the passenger seat is used to carry small motorcycle, or a motorcycle carrying a objects, they must not exceed 5 kg in payload of any kind, at speeds above weight, must not impair control of the 80 mph (130 km/h).
  • Page 83 Maintenance and Adjustment MAINTENANCE AND ADJUSTMENT Table of Contents Scheduled Maintenance............86 Engine Oil .
  • Page 84 Maintenance and Adjustment Front Suspension ............104 Front Fork Inspection.
  • Page 85 Maintenance and Adjustment Rear Light/Licence Plate Light ..........123 Rear Light/Licence Plate Light Replacement .

  • Page 86: Scheduled Maintenance

    Only an authorised Triumph Motorcycles cannot accept any Triumph dealer will have this knowledge responsibility for damage or injury resulting and equipment. from incorrect maintenance or improper adjustment.

  • Page 87: Maintenance And Adjustment

    Valve clearances - check/adjust Camshaft timing - adjust - only first 20,000 mile • (32,000 km) service • • • Air cleaner - renew Autoscan - carry out a full Autoscan using the Triumph • • • • • diagnostic tool •...
  • Page 88 Maintenance and Adjustment Operation Description Odometer Reading in Miles (Kms) or Time Period, whichever comes first First Annual Mileage based service Service Service Every year 10,000 and 20,000 40,000 30,000 (32,000) (800) (64,000) (16,000 and 1 month 48,000) • • •...
  • Page 89 Maintenance and Adjustment Operation Description Odometer Reading in Miles (Kms) or Time Period, whichever comes first First Annual Mileage based service Service Service Every year 10,000 and 20,000 40,000 30,000 (32,000) (800) (64,000) (16,000 and 1 month 48,000) • • •...

  • Page 90: Engine Oil

    Maintenance and Adjustment Engine Oil Oil Level Inspection cbnz In order for the engine, transmission, and clutch to function correctly, maintain the engine oil at the correct level, and change the oil and oil filter in accordance with scheduled maintenance requirements. Warning Motorcycle operation with insufficient, chgz...

  • Page 91: Oil And Oil Filter Change

    Maintenance and Adjustment With the motorcycle upright and off the side Oil and Oil Filter Change stand, check to see if oil is visible in the sight- glass at a point mid-way between the upper (maximum) and lower (minimum) horizontal lines marked on the crankcase.

  • Page 92: Disposal Of Used Engine Oil And Oil Filters

    Running the engine with low oil pressure will cause engine Unscrew and remove the oil filter using damage. Triumph service tool T3880313. Dispose of the old filter in an environmentally friendly Ensure that the low oil pressure warning light way.

  • Page 93: Oil Specification And Grade

    Maintenance and Adjustment Oil Specification and Grade Cooling System Triumph high performance fuel injected ensure efficient engines are designed to use 10W/40 or engine cooling, check 15W/50 semi or fully synthetic motorcycle the coolant level each engine oil that meets specification API SH (or...

  • Page 94: Coolant Level Inspection

    Never swallow anti-freeze or any of the motorcycle coolant. Note: • HD4X Hybrid OAT coolant, supplied by Triumph, is pre-mixed and does not need to be diluted prior to filling or topping up the cooling system. chgw 1. Expansion tank 2. MAX mark 3.

  • Page 95: Coolant Level Adjustment

    Reduced cooling system efficiency may cause the engine to overheat and suffer severe damage. Coolant Change Have the coolant changed by an authorised Triumph dealer in accordance with scheduled chgw_1 maintenance requirements. Expansion tank 2. Expansion tank cap Allow the engine to cool.

  • Page 96: Radiator And Hoses

    Have your authorised Triumph system checked by an authorised Triumph dealer replace any defective items. dealer if any changes are detected. Check the radiator grille and fins for Changes can be due to wear in the obstructions by insects, leaves or mud.

  • Page 97: Clutch

    Maintenance and Adjustment Clutch Refit the reservoir cover ensuring that the diaphragm seal is correctly fitted. Tighten the motorcycle equipped with fixings to 1 Nm. hydraulically operated clutch that does not require adjustment. Clutch Fluid Level Inspection and Adjustment Warning Use only DOT 4 specification brake and clutch fluid as listed in the specification section of this handbook.

  • Page 98: Final Drive Unit

    Under no circumstances should the final a fault occurs with the final drive unit, your drive unit be disassembled. Failure to Triumph dealer must replace the complete observe the above warning could lead to a assembly. malfunction of the final drive unit causing...

  • Page 99: Brakes

    Maintenance and Adjustment Brakes Breaking-in New Brake Pads and Discs Brake Wear Inspection After replacement brake discs and/or pads have been fitted to the motorcycle, we recommend a period of careful breaking-in that will optimise the performance and longevity of the discs and pads. The recommended distance for breaking-in new pads and discs is 200 miles (300 km).

  • Page 100: Brake Pad Wear Compensation

    It is dangerous to operate the motorcycle under such conditions and your authorised Any absorbed moisture will greatly reduce Triumph dealer must rectify the fault the boiling point of the brake fluid causing before riding. a reduction in braking efficiency.

  • Page 101: Front Brake Fluid Level Inspection And Adjustment

    Maintenance and Adjustment Front Brake Fluid Level Inspection Rear Brake Fluid Inspection and and Adjustment Adjustment 1. Screws Upper level line 2. Heel guard 2. Lower level line 3. Rear brake fluid reservoir The brake fluid level in the reservoirs must be 4.

  • Page 102: Brake Light Switches

    If there has been an appreciable drop in the level of the fluid in either fluid To prevent risk of injury from the reservoir, consult your authorised Triumph motorcycle falling during the inspection, dealer for advice before riding. Riding with...

  • Page 103: Inspecting The Steering (Headstock) Bearings For Free Play

    If the wheel bearings in the front or rear wheel allow play in the wheel hub, are noisy, or if the wheel does not turn smoothly, have your authorised Triumph dealer inspect the wheel bearings. The wheel bearings must be inspected at the...

  • Page 104: Front Suspension

    Examine each fork for any sign of damage, Spring Pre-Load Adjustment scratching of the slider surface, or for oil leaks. If any damage or leakage is found, consult an authorised Triumph dealer. To check that the forks operate smoothly: • Position the motorcycle on level ground. •...

  • Page 105: Front Suspension Setting Chart

    Maintenance and Adjustment Front Suspension Setting Chart Rear Suspension Loading Spring Rear Suspension Setting Chart Pre-Load¹ Loading Spring Rebound Solo Riding - Standard Pre-Load² damping² Solo Riding - Comfort Solo Riding - Rider and Luggage Standard Rider and Passenger Solo Riding - Comfort Rider, Passenger and Luggage...

  • Page 106: Rear Suspension Adjustment

    Maintenance and Adjustment Rear Suspension Adjustment The rear suspension unit on this motorcycle is Warning adjustable for spring pre-load and rebound Ensure that the correct balance between damping. front and rear suspension is maintained. Spring Pre-Load Adjustment Suspension imbalance could significantly change handling characteristics leading to loss of control and an accident.

  • Page 107: Rebound Damping Adjustment

    Maintenance and Adjustment Rebound Damping Adjustment Note: • The setting is measured as the number adjuster clicks anti-clockwise from fully clockwise (hardest) position. • The motorcycle is delivered from factory with rebound adjuster clicks anti-clockwise from fully clockwise position. chgq Rebound damping adjuster The rebound damping adjuster is located at the bottom of the rear suspension unit and is...

  • Page 108: Tyres

    Maintenance and Adjustment Tyres cboa This model is equipped with tubeless tyres, valves and wheel rims. Use only tyres marked 'TUBELESS' and tubeless valves on rims marked 'SUITABLE FOR TUBELESS TYRES'. Warning Do not install tube-type tyres on tubeless chez rims.

  • Page 109: Tyre Inflation Pressures

    (see Specification are set as described in the Specification section correct inflation pressures). section for on-road use. Alternatively, ask your authorised Triumph dealer to inspect your wheels and tyres. Operation of the motorcycle with incorrect tyre pressures cause loss Tyre Pressure Monitoring System motorcycle control leading to an accident.

  • Page 110: Tyre Wear

    Maintenance and Adjustment Tyre Wear Warning Only operate this Triumph motorcycle at high speed in closed-course on-road cboa competition or on closed-course racetracks. As the tyre tread wears down, the tyre High-speed operation should only then be becomes more susceptible to punctures. It is...

  • Page 111: Tyre Replacement

    Maintenance and Adjustment Tyre Replacement All Triumph motorcycles are carefully and Warning extensively tested in a range of riding Use of non-recommended tyres can affect conditions to ensure that the most effective wheel speed and cause the Triumph tyre combinations are approved for use on traction control function not to operate, this model.
  • Page 112 If tyre damage is suspected, such as after tyres and the rider must allow adequate striking the kerb, ask your authorised riding distance (approximately 100 miles) Triumph dealer to inspect the tyre both to become accustomed to the new internally and externally. Remember, tyre handling characteristics.

  • Page 113: Battery

    When wheel balancing is required, such as after tyre replacement, see your authorised Do not attach jump leads to the battery, Triumph dealer. touch the battery cables together or reverse the polarity of the cables as any of Only use self-adhesive weights. Clip-on...

  • Page 114: Battery Removal

    Maintenance and Adjustment Battery Removal Battery Disposal Should the battery ever require replacement, the original battery must be handed to a recycling agent who will ensure that the dangerous substances from which the battery manufactured pollute environment. Battery Maintenance Clean the battery using a clean, dry cloth. Be sure that the cable connections are clean.

  • Page 115: Battery Discharge

    Maintenance and Adjustment Battery Discharge Battery Maintenance During Storage and Infrequent Use of the Motorcycle Caution During storage or infrequent use of the The charge level in the battery must be motorcycle, inspect the battery Voltage maintained to maximise battery life. weekly using a digital multimeter.

  • Page 116: Battery Charging

    Do not use an automotive quick charger as it may overcharge and may damage the battery and the alternator. Should the battery Voltage fall below 12.7 Volts, the battery should be charged using a Triumph approved battery charger. Always follow the instructions supplied with the battery charger.

  • Page 117: Fuse Boxes

    Maintenance and Adjustment Fuse Boxes ABS Fuse Box Main Fuse Boxes Front of Motorcycle chgx 1. ABS fuse box chfa The ABS fuse box is located beneath the Left hand fuse box rider's seat and behind the right hand main 2.

  • Page 118: Fuse Identification

    Maintenance and Adjustment Fuse Identification The fuse identification numbers listed in the tables correspond with those printed on the A blown fuse is indicated when all of the fuse box covers, as shown below. Spare fuses systems protected by that fuse become are located at right angles to the main fuses inoperative.

  • Page 119: Abs Fuse Box

    Maintenance and Adjustment ABS fuse box Headlights Circuit Protected Position Rating Headlights (Amps) Warning Adjust road speed to suit the visibility and To allow access to the ABS fuse box the weather conditions in which the motorcycle rider’s seat must be removed. is being operated.

  • Page 120: Headlight Adjustment

    Maintenance and Adjustment Headlight Adjustment Each headlight can be adjusted by means of Caution vertical and horizontal adjustment screws Do not cover the headlight or lens with any located on the rear of each headlight. In item likely to obstruct air flow to, or addition, the headlight is equipped with an prevent heat escaping from, the headlight easily accessible adjuster to allow the vertical...

  • Page 121: Headlight Bulb Replacement

    Caution The use of non-approved headlight bulbs may result in damage to the headlight lens. Use a genuine Triumph supplied headlight bulb as specified in the Triumph Parts Catalogue. Always have replacement headlight bulbs installed by an authorised Triumph dealer.

  • Page 122: Front Fog Lights - If Fitted

    Maintenance and Adjustment To replace a bulb: Front Fog Lights - If Fitted Remove the rider's seat. Front Fog Light Bulb Replacement Disconnect the battery, negative (black) lead first. Remove the bulb cover from the bulb to be Warning replaced by rotating it anti-clockwise. The bulbs become hot during use.

  • Page 123: Rear Light/Licence Plate Light

    Remove the two fixings from the rear of the Installation is the reverse of the removal lamp unit. process. Caution Use a genuine Triumph supplied bulb as specified in the Triumph Parts Catalogue. Always have replacement bulbs installed by an authorised Triumph dealer. Rear Light/Licence Plate...

  • Page 124: Direction Indicator Lights

    Maintenance and Adjustment Direction Indicator Lights Cleaning Frequent, regular cleaning is an essential part Bulb Replacement of the maintenance of your motorcycle. If regularly cleaned, the appearance will be preserved for many years. Cleaning with cold water containing an automotive cleaner is essential at all times but particularly so after exposure to sea breezes, sea water, dusty or muddy roads and in winter when roads are...

  • Page 125: Preparation For Washing

    Maintenance and Adjustment Preparation for Washing Where to be Careful Before washing, precautions must be taken Avoid spraying water with any great force to keep water off the following places. near the following places: Rear opening of the exhausts: Cover with a •...

  • Page 126: After Washing

    Maintenance and Adjustment After Washing Unpainted Aluminium Items Remove the plastic bags and tape, and clear Items such as brake and clutch levers, wheels, the air intakes. engine covers, top and bottom yokes on some models must be correctly cleaned to Lubricate the pivots, bolts and nuts.

  • Page 127: Cleaning Of The Exhaust System

    Maintenance and Adjustment If the transparency of the windscreen is Cleaning of the Exhaust System reduced by scratches or oxidation which All parts of the exhaust system of your cannot be removed, the windscreen must be motorcycle must be cleaned regularly to replaced.

  • Page 128: Drying

    Maintenance and Adjustment Drying Dry the exhaust system as far as possible with Caution a soft cloth. Do not run the engine to dry the The use of abrasive cleaners and polishes system or spotting will occur. will damage the system and must not be Protecting used.

  • Page 129: Storage

    (noting that HD4X Hybrid OAT coolant, as supplied by Warning Triumph, is pre-mixed and requires no Petrol is extremely flammable and can be dilution) and distilled water solution (see explosive under certain conditions. Turn page 93). the ignition switch off. Do not smoke.
  • Page 130 Storage Preparation after Storage Crank the engine on the starter motor several times until the oil pressure light goes out. Install the battery (if removed) (see page 116). Refit the spark plugs, tightening to 12 Nm, If the motorcycle has been stored for more and start the engine.

  • Page 131: Specifications

    Specifications SPECIFICATIONS Dimensions Overall Length ..... 2248 mm (88.5 in) Overall Width ..... . 885 mm (34.8 in) Overall Height.
  • Page 132 Water/Anti-freeze ratio ....50/50 (premixed as supplied by Triumph) Coolant Capacity ....
  • Page 133 Specifications Fuel System Type ......Electronic Fuel Injection Injectors ......Solenoid Operated Fuel Pump .
  • Page 134 Specifications Transmission Transmission Type ....6 Speed, Constant Mesh Clutch Type ......Wet, Multi-Plate Final Drive Ratio .
  • Page 135 Specifications Tyres Tyre Sizes: Front Size......110/80 R19 Rear Size ......150/70 R17 Tyre Pressures (Cold): Front .
  • Page 136 Specifications Electrical Equipment Battery Type......YTX20L-BS Battery Rating ..... . 12 Volt, 18 Ah Alternator.
  • Page 137 Coolant ......Triumph HD4X Hybrid OAT coolant Bearings and Pivots....
  • Page 138 Specifications This page intentionally left blank...
  • Page 139 Index INDEX Cruise Control ..... . 50 Decreasing Speed while in Cruise Accessories ......79 Control .
  • Page 140 Index Gears Rear Light/Licence Plate Light ..123 Changing Gears ....70 Rear Seat ......58 Rear Suspension Rebound Damping .
  • Page 141 Warning Lights ..... 36 Triumph Traction Control ... . . 30 Warnings Tyre Pressure Monitoring System .
  • Page 142 Index This page intentionally left blank...

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