Table of Contents
Advertisement
2. FRAME/BODY PANELS/EXHAUST SYSTEM
SERVICE INFORMATION
TROUBLESHOOTING
FRONT COWL
FRONT COWL DISASSEMBLY
COVER HEADLIGHT RR
SEAT
RIGHT SIDE COVER
LEFT SIDE COVER
FUEL TANK ASSEMBLY
SERVICE INFORMATION
GENERAL
Work in a well ventilated area. Smoking or allowing flames or sparks in the work area or where the gasoline is stored can cause
•
a fire or explosion.
This section covers removal and installation of the body panels, fuel tank and exhaust system.
•
Serious burns may result if the exhaust system is not allowed to cool before components are removed or serviced.
•
Always replace the exhaust pipe gasket with a new one after loosening or removing the exhaust pipe joint nuts.
•
When installing the exhaust system, loosely install all of the exhaust pipe/muffler fasteners, always tighten the exhaust pipe
•
joint nuts first, then tighten the mounting bolt and nut, if you tighten the mounting bolt and nut first, the exhaust pipe may not
seat properly.
Always inspect the exhaust system for leaks after installation.
•
TORQUE VALUES
ITEM
Exhaust Pipe Stud bolt
Muffler mounting bolt
Sari Guard flange bolt
Side stand pivot bolt
Side stand lock nut
TROUBLESHOOTING
Excessive exhaust noise
Broken exhaust system
•
Exhaust gas leak
•
Poor performance
Deformed exhaust system
•
Exhaust gas leak
•
Clogged muffler
•
2-1
2-1
2-2
2-2
2-2
2-3
2-3
2-3
2-3
PART NO.
QTY
90035 – KRM – 840
2
90305 – KSP – 900
1
2
95701 – 08014 – 07
95701 – 08040 – 07
1
90107 – GN1 – 010
1
90304 – KTE – 911
1
FRONT FENDER
REAR GRIP
REAR GARNISH SET
REAR COWL
REAR FENDER
SARI GUARD
SIDE STAND
EXHAUST PIPE/MUFFLER
MUFFLER PROTECTOR
THREAD
TORQUE
DIA. (mm)
N·m (kgf·m, lbf·ft)
11 (1.1, 8)
8
26 (2.6, 20)
6
22 (2.2, 16)
8
22 (2.2, 16)
8
10 (1.0, 7.3)
10
39 (3.9, 28.7)
10
2-5
2-6
2-7
2-7
2-7
2-8
2-8
2-8
2-9
REMARKS
PAGE NO.
Page 2-9
Page 2-9
Page 2-8
Page 2-8
Page 2-8
Page 2-8
2-1
2
Hide quick links:
Advertisement
Table of Contents
Troubleshooting
