Honda CB HORNET 160R 2015 Shop Manual page 133

Measure the piston pin O.D. at three points.
SERVICE LIMIT:
Calculate the piston-to-piston pin clearance.
SERVICE LIMIT:
Measure the connecting rod small end I.D.
SERVICE LIMIT:
Calculate the connecting rod small end-to-piston pin
clearance.
SERVICE LIMIT:
Using a piston, push the ring securely into the cylinder and
measure the end gap using a feeler gauge.
SERVICE LIMITS:
Top:
Second:
Oil:
Always replace Inspect the piston rings, and replace them if they are worn.
the piston rings
Reinstall the piston rings into the piston grooves.
as a set.
Push in the ring until the outer surface of the piston ring
is nearly flush with the piston and measure the clearance
using a feeler gauge.
SERVICE LIMITS:
Top:
Second:
13.96 mm (0.550 in)
0.04 mm (0.002 in)
14.06 mm (0.554 in)
0.10 mm (0.004 in)
0.40 mm (0.016 in)
0.40 mm (0.016 in)
0.85 mm (0.033 in)
0.10 mm (0.004 in)
0.10 mm (0.004 in)
CYLINDER/PISTON
CONNECTING ROD
FEELER GAUGE
PISTON RING
PISTON RING
PISTON PIN
CYLINDER
8-5