Frame/Body Panels/Exhaust System - Honda rebel 250 Service Manual

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2.
FRAME/BODY PANELS/EXHAUST SYSTEM
BODY
PANEL LOCATIONS
2-0
FUEL
TANK
2-3
SERVICE
INFORMATION
2-1
FRONT FENDER
2-4
TROUBLESHOOTING
2-1
REAR FENDER
2-4
SIDE
COVER
2-2
EXHAUST SYSTEM
2-5
SEAT
2-2
SERVICE
INFORMATION
GENERAL
AWAIIMNO
Gasoline
is
extremely
flammable
and
U
explosive
under
certain conditions.
KEEP
OUT OF REACH OF
CHIIJ>RE\.
Serious
burns
may
result
if
the
exhaust system
is
not allowed
to
cool before
components
are
removed
or
serviced.
Work
in
a
well ventilated area.
Smoking
or
allowing
flames or sparks
in
the
work
area
or
where
gasoline
is
stored
can
cause a
fire
or explosion.
This section covers
removal
and
installation
of the
body
panols,
fuel
tank
and
exhaust system.
Always
replace the
exhaust
pipe gaskets
after
removing
the
exhaust pipe from
the engine.
When
installing
the
exhaust system,
loosely
install
all
of
the exhaust pipe
fasteners.
Always
tighten
the exhaust
damps
first,
then tighten the
mounting
fasteners.
If
you
tighten
the
mounting
fasteners
first,
the exhaust pipe
may
not seat properly.
Always
inspect the
exhaust system
for
leaks
after installation.
TORQUE
VALUES
Fuel
valve
lock
nut
26
N-m
(2.7
kgf-m.
20
lbf-ft)
Exhaust
pipe
joint
nut
14
N-m
(1.4
kgf-m.
10
lbf-ft)
TROUBLESHOOTING
Excessive exhaust noise
Broken
exhaust
system
Exhaust gas
leak
Poor performance
Deformed
exhaust system
Exhaust gas
leak
Clogged
muffler
2-1

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