Cylinder Head Installation - Honda CB HORNET 160R 2015 Shop Manual

Grease the Compress the valve spring and install the valve cotters.
cotters to ease
TOOL:
installation. To
Valve spring compressor:
prevent loss of
tension, do not
compress the
valve spring
more than
necessary.
Tap the stems gently with two plastic hammer to firmly
Support the
cylinder head
seat the cotters.
above the work
bench surface
to prevent valve
damage.

CYLINDER HEAD INSTALLATION

Do not allow
Install the dowel pins and new gasket.
dust and dirt
Route the cam chain through the cylinder head, and place
to enter the
the cylinder head onto the cylinder.
engine.
If required
replace the old
intake manifold
O-ring with a
new one.
Install the stud bolts (4 nos.)in the cylinder head and tighten
to the specified torque.
TORQUE: 9 N·m (0.9 kgf·m, 6.6 lbf·ft)
Dip the stud nuts & washer in the clean engine oil.
Install and tighten the nuts (4 nos.) on the stud bolts to the
specified torque.
TORQUE: 30 N·m (3.0 kgf·m, 22 lbf·ft)
Install & tighten the flange bolts (2 nos.) to the specified
torque.
TORQUE: 12 N·m (1.2 kgf·m, 9 lbf·ft)
070-GE-001-I100
STUD BOLTS/NUTS
CYLINDER HEAD/VALVES
COTTERS
VALVE SPRING
COMPRESSOR
COTTERS
DOWEL PINS
GASKET
FLANGE
BOLTS
7-19