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Manuals
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Honda Manuals
Motorcycle
1982 CBX550 Four
Owners workshop manual
Honda 1982 CBX550 Four Owners Workshop Manual
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Table Of Contents
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Contents
Table of Contents
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Table of Contents
Contents
Introduction
Model Dimensions and Weights
Ordering Spare Parts
Safety
Asbestos
Fire
Fumes
Tools and Working Facilities
Maintenance and Minor Repair Tool Kit
Repair and Overhaul Toolkit
Specialized Tools
Care and Maintenance of Tools
Spanner Size Comparison
Standard Torque Settings
Choosing and Fitting Accessories
Luggage Racks or Carriers
Luggage
Handlebars
Crashbars
Exhaust Systems
Electrical Equipment
Accessories - General
Faults Diagnosis
Starter Motor Problems
Engine Does Not Start When Turned over
Starter Motor Not Rotating
Starter Motor Rotates but Engine Does Not Turn over
Engine Stalls after Starting
Weak Spark at Plug
Compression Low
General Causes
Acceleration Poor
Poor Running or Lack of Power at High Speeds
Knocking or Pinking
Overheating
Gear Selection Problems
Abnormal Engine Noise
Clutch Drag
Gear Lever Does Not Return
Abnormal Transmission Noise
Exhaust Smokes Excessively
Valve Noise or Tapping from the Cylinder Head
Transmission Noise
Oil Pressure Indicator Lamp Goes on
Poor Handling or Roadholding
Engine Lubrication System Failure
Electrical System Failure
Abnormal Frame and Suspension Noise
Brake Problems
Brake Drag
Disc Brake Noise
Electrical Problems
Battery Dead or Weak
Battery Overcharged
Total Electrical Failure
Check List
Adjustment Data
Recommended Lubricants
Routine Maintenance
Tyres
Tyre Pressures
Engine Oil
Electrical System
Brake Fluid
Final Drive Chain: Lubrication and Adjustment
Safety Check
Engine Oil: Changing
Carburetors and Fuel System: Checking and Adjustment
Air Filter Element: Cleaning
Crankcase Breather: Draining
Spark Plugs: Cleaning and Adjustment
Valve Clearances: Adjustment
Oil Filter: Renewal
Braking System: Inspection and Pad Renewal
Clutch: Adjustment
Checking the Electrical System
Checking and Lubricating the Stands
Checking the Suspension and Steering
Checking the Wheels
Engine, Clutch and Gearbox
General Description
Operations with the Engine/Gearbox Unit in the Frame
Removing the Engine/Gearbox Unit
Dismantling the Engine/Gearbox Unit
Cylinder Head
Dismantling the Engine/Gearbox Unit: Removing the Cylinder Block and Pistons
Dismantling the Engine/Gearbox Unit: Removing the Alternator
Dismantling the Engine/Gearbox Unit: Removing the Starter Drive, Starter Motor and Ignition Pick up Assembly
Dismantling the Engine/Gearbox Unit: Removing the Clutch
Dismantling the Engine/Gearbox Unit: Removing the External Gearchange Components
Dismantling the Engine/Gearbox Unit: Separating the Crankcase Halves
Examination and Renovation: General
Examination and Renovation: Crankshaft, Big End and Main Bearings and Connecting Rods
Crankshaft
Camshafts and Rocker Arms
Examination and Renovation: Starter Drive and Clutch
Examination and Renovation: Clutch Assembly
Examination and Renovation: Gearbox Components
Engine Reassembly: General Preparation
Engine Reassembly: Refitting the Crankcase Components
Gearbox Components
Gearchange Mechanism
Engine Reassembly: Joining the Crankcase Halves
Refitting the Alternator and Selector Mechanism Cover
Engine Reassembly: Refitting the Clutch
Refitting the Ignition Pick-Up Assembly and Starter Drive
Installing the Pistons and Cylinder Block
Camshaft Installation and Valve Timing
Fuel System and Lubrication
Fuel Tank: Removal and Replacement
Fuel Tap: Removal, Overhaul and Reassembly
Fuel and Vacuum Pipes: Examination
Carburetors: Removal and Installation
Carburetors: Dismantling, Overhaul and Reassembly
Carburetors
Measuring the Float Height
Carburetors: Separation
Carburetor Linkages
Carburetors: Synchronisation
Carburetors: Adjustments
Exhaust System
Air Filter
Engine Lubrication
Oil Pump: Dismantling, Examination and Reassembly
Oil Filter
Oil Cooler
Ignition System
Electronic Ignition System: Testing
Ignition and Kill Switches: Tasting
Wiring and Connection Test
Spark Test
Ignition Coils: Testing
Pulser Coils: Testing
Spark Unit: General
Ignition Timing: General
Frame and Forks
Front Yokes and Steering Head Bearings: Removal and Replacement
Front Forks Legs
Front Forks
Anti-Drive Mechanism
Frame
Rear Suspension Assembly
Rear Suspension Unit
Stands
Footrests
Fairing
Wheels, Brakes and Tyres
Wheels
Front Wheel
Front Wheel Bearings: Renewal
Rear Wheel
Rear Wheel Bearings
Brake Disc and Caliper
Front Brake Master Cylinder
Rear Brake Master Cylinder
Bleeding the Hydraulic Brake System
Wheel Balancing
Tubeless Tyres
Brake Pads
Puncture Repair and Tyre Renewal
Tyre Valves
Testing the Electrical System
Charging System
Regulator/Rectifier Unit
Starter Motor
Battery
Starter System
Headlamp
Turn Signal and Tail/Brake Lamps
Instrument Panel
Horn
Flash Unit
Ignition Switch
Handlebar Switches
Neutral Switch
Switch Testing Procedure
Clutch Interlock Switch
Wiring Diagram
Metric Conversion Tables
Conversion Factors
Index
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This manual is also suitable for:
1983 cbx550 four
1986 cbx550 four
1985 cbx550 four
1984 cbx550 four
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